UNLOADING ARRANGEMENT AND UNLOADING STATION, AS WELL AS METHOD OF UNLOADING AN ITEM FROM A STORAGE CONTAINER
20230019883 · 2023-01-19
Assignee
Inventors
Cpc classification
B65G1/1375
PERFORMING OPERATIONS; TRANSPORTING
B65G2203/0283
PERFORMING OPERATIONS; TRANSPORTING
B65G47/06
PERFORMING OPERATIONS; TRANSPORTING
B60W50/0098
PERFORMING OPERATIONS; TRANSPORTING
B65G1/0492
PERFORMING OPERATIONS; TRANSPORTING
B65G1/0414
PERFORMING OPERATIONS; TRANSPORTING
B65G47/52
PERFORMING OPERATIONS; TRANSPORTING
B65G43/00
PERFORMING OPERATIONS; TRANSPORTING
B65G63/06
PERFORMING OPERATIONS; TRANSPORTING
B65G1/1378
PERFORMING OPERATIONS; TRANSPORTING
B60W2710/06
PERFORMING OPERATIONS; TRANSPORTING
B66F9/19
PERFORMING OPERATIONS; TRANSPORTING
International classification
B60W50/00
PERFORMING OPERATIONS; TRANSPORTING
B65G1/06
PERFORMING OPERATIONS; TRANSPORTING
B65G1/137
PERFORMING OPERATIONS; TRANSPORTING
B65G43/00
PERFORMING OPERATIONS; TRANSPORTING
B65G47/06
PERFORMING OPERATIONS; TRANSPORTING
B65G47/52
PERFORMING OPERATIONS; TRANSPORTING
B65G63/06
PERFORMING OPERATIONS; TRANSPORTING
B65G65/23
PERFORMING OPERATIONS; TRANSPORTING
B66F9/06
PERFORMING OPERATIONS; TRANSPORTING
B66F9/19
PERFORMING OPERATIONS; TRANSPORTING
G05D1/00
PHYSICS
Abstract
An automatic storage and retrieval system includes: a delivery vehicle; a storage container carried by the delivery vehicle; and an unloading station for unloading an item from the storage container while it is being carried by the delivery vehicle. The unloading station includes: an unloading device; and a destination conveyor configured to convey the item to a target destination, wherein the unloading device is configured to move the item through a side opening of the storage container to the destination conveyor.
Claims
1. An automatic storage and retrieval system comprising: a framework structure defining a storage grid comprising storage columns arranged in rows, in which storage columns storage containers are stacked one on top of another to form stacks; a rail system arranged in a grid pattern across the top of the storage grid; a plurality of container handling vehicles operated to raise storage containers from, and lower storage containers into, the storage columns, and to transport the storage containers above the storage columns; an unloading arrangement; a delivery vehicle; a storage container carried by the delivery vehicle, the storage container comprising a floor, a top opening, two first parallel side walls; and two side openings, one in each of the first parallel side walls; and an unloading station for unloading an item from the storage container while it is being carried by the delivery vehicle; where the unloading station comprises: an unloading device; and a destination conveyor configured to convey the item to a target destination; wherein the unloading device is configured to move the item through the side opening of the storage container to the destination conveyor; wherein the storage container comprises an inclined member secured to the floor.
2. The automatic storage and retrieval system of claim 1, wherein the unloading device is configured to move the item through the side opening of the storage container to the destination conveyor via the inclined member.
3. The automatic storage and retrieval system of claim 1, wherein the delivery vehicle comprises a container carrier, the container carrier comprising: a carrier floor; a carrier top opening; two first carrier parallel side walls; two second carrier parallel side walls; and two carrier side openings, one in each of the first carrier parallel side walls, each of the carrier side openings comprising a lower edge and an upper edge.
4. The automatic storage and retrieval system of claim 3, wherein the unloading device is configured to move the item along the floor and upwardly along the inclined member and further out of the side opening.
5. The automatic storage and retrieval system of claim 1, wherein the unloading device comprises: a base structure; one or more unloading members, wherein each of the one or more unloading members has a contact surface; and one or more actuators configured to move the one or more unloading members.
6. The automatic storage and retrieval system of claim 5, wherein the one or more unloading members comprises: a first unloading member having a first contact surface adapted to the item; and a second unloading member having a second contact surface adapted to the item.
7. The automatic storage and retrieval system of claim 6, wherein the one or more actuators comprises: a first actuator configured to move the first unloading member; and a second actuator configured to move the second unloading member.
8. The automatic storage and retrieval system of claim 5, wherein the actuators are configured to move the unloading members independently.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0076] The following drawings depict exemplary embodiments of the present invention and are appended to facilitate the understanding of the invention.
[0077]
[0078]
[0079]
[0080]
[0081]
[0082]
[0083]
[0084]
[0085]
[0086]
DETAILED DESCRIPTION
[0087] In the following, embodiments of the invention will be discussed in more detail with reference to the appended drawings. It should be understood, however, that the drawings are not intended to limit the invention to the subject-matter depicted in the drawings. Furthermore, even if some of the features are described in relation to the system only, it is apparent that they are valid for the delivery vehicles and related methods as well, and vice versa. Hence, any features described in relation to the delivery vehicle only, and/or related methods, are also valid for the system.
[0088] With reference to
[0089] The framework 100 of the storage system 1 is constructed in accordance with the above mentioned prior art framework 100 described above, i.e. a plurality of upright members 102 and a plurality of horizontal members 103 which are supported by the upright members 102, and further that the horizontal members 103 includes a container handling vehicle rail system 108 of parallel rails 110,111 in the X direction and the Y direction, respectively, arranged across the top of storage columns 105. The horizontal area of a single grid cell 122, i.e. along the X and Y directions, may be defined by the distance between adjacent rails 110 and 111, respectively (see also
[0090] The container handling vehicle rail system 108 allows the container handling vehicles 200,300 to move horizontally between different grid locations, where each grid location is associated with a grid cell 122.
[0091] In
[0092] The storage container vehicles 200,300 may be of any type known in the art, e.g. any one of the automated container handling vehicles disclosed in WO2014/090684 A1, in NO317366 or in WO2015/193278A1.
[0093] The rail system 108 may be a single track system, as is shown in
[0094] Details of the various track systems are disclosed this specification under the section of background and prior art.
[0095] In
First Embodiment
[0096] It is now referred to
[0097] The unloading station 10 comprises an unloading device generally indicated with arrow 40 and a destination conveyor generally indicated with arrow 60.
[0098] It is also shown a remotely operated vehicle in the form of a delivery vehicle 30. The delivery vehicle 30 comprises a vehicle body 31 and a wheel arrangement 32 connected to the vehicle body 31. The wheel arrangement 32 is configured to move the remotely operated vehicle 30 along the rail system 108 of the automated storage and retrieval system 1 or along a corresponding rail system 108 located below or adjacent to the grid 104. The wheel arrangement 32 is considered to be prior art and will not be described further in detail herein.
[0099] The delivery vehicle 30 comprises a container carrier 36 located above the wheel arrangement 32. It should be noted that the delivery vehicle 30 in the present embodiment is different from the above vehicles 200, 300 in that the vehicle 30 itself does not comprise a lifting device for lowering and elevating a storage container with respect to the grid 104. In the present embodiment, the vehicle 30 is of a type adapted to receive a storage container 6 from above or to return a storage container 6 upwardly—by means of a separate lifting device. The lifting device used for this operation can for example be a lifting device of the prior art vehicles 200, 300, provided that the vehicle 30 is located below one of the vehicles 200, 300. Another example of such a lifting device will also be described further in detail below.
[0100] In the present embodiment, the container carrier 36 comprises two first parallel side walls 36S1 each having a side opening 36SO and two second parallel side walls 36S2 perpendicular to the first side walls 3651. The two second sidewalls 36S2 do not have side openings. In addition, the container carrier comprises a floor 36F and a top opening 36TO for receiving and delivering a storage container 6. In the present embodiment, a lower edge 36SOE of the side opening 36SO is horizontally aligned with the floor 6F of the storage container 6 when the storage container 6 is provided in the container carrier 36.
[0101] The storage container 6 is here similar to the prior art storage containers 106 described above, with one difference—the storage container 6 comprises two side openings 6SO in its two first parallel side walls 6S1. As shown in
[0102] The unloading device 40 will now be described. The unloading device 40 comprises a base structure 41 which may be fixed to grid 104 or to the rail system 108. The unloading device 40 further comprises a first unloading member 42a having a first contact surface 43a and a second unloading member 42b having a second contact surface 43b. The contact surfaces 43a, 43b are adapted to the item 5. For the planar cardboard box in
[0103] The unloading device 40 further comprises a first actuator 44a configured to move the first unloading member 42a in relation to the base structure 41 and a second actuator 44b configured to move the second unloading member 42b in relation to the base structure 41.
[0104] In addition, the unloading device 40 comprises a control system for controlling the first and/or second actuator 44a, 44b. This control system may be the control system 20 of the automated storage and retrieval system 1 shown in
[0105] It should be noted that there can be one such unloading member 42 or there can be three or more such unloading members 42. In an automated storage and retrieval system 1, there may be several such unloading stations 10, where some unloading stations 10 have one unloading member 42 to be used for larger items 5, while other unloading stations 10 have several unloading members 42 to be used for smaller items 5. Moreover, the contact surface 43 of some unloading members 42 may be designed for one specific type of item 5.
[0106] It should also be noted that the unloading members 42a, 42b of
[0107] The purpose of the unloading device 40 is to move an item 5 stored in the storage container 6 through the side opening 36SO of the container carrier 36 and through the side opening 6SO of the storage container 6 and further to the destination conveyor 60. As the lower edge 36SOE of the side opening 36SO is horizontally aligned with the floor 6F of the storage container 6 when the storage container 6 is provided in the container carrier 36, the item 5 can easily be pushed out through the side openings 6SO and 36SO.
[0108] In the first embodiment, the first and second actuators 44a, 44b are linear actuators moving the unloading members 42a, 42b linearly. The linear movement may be in the horizontal plane.
[0109] The destination conveyor 60 will now be described. The destination conveyor 60 here comprises a belt conveyor 61 which in one ends receives an item 5 and conveys it to its second end, which hereinafter is referred to as a target destination TD.
[0110] In
[0111] It should be noted that the shipping package 5 here is a cardboard box which is one example of a shipping package which may be used to ship product items 5a. Other examples of such shipping packages are boxes or bags made of plastic or paper, lined envelopes etc. The unloading station 10 can be used independent of how the product items were picked into the shipping packages, the picking operation may be an automated picking process or a manual picking process. Hence, in some cases, no picking operation takes place before the storage container 6 is moved to the unloading station.
[0112] It should also be mentioned that some product items 5a do not need a further shipping package 5 before shipping. One such example is shown in
[0113] Is should be noted that the destination conveyor 60 may comprise a roller conveyor or other types of conveying means for conveying the item to the target destination TD. Moreover, it should be noted that the target destination TD is the target destination of the unloading station 10. The item 5 may be transferred to further destinations, for example a station where the shipping packages are closed, addressed and/or prepared for dispatch by postal services or delivery services, to pickup points etc.
[0114] In
[0115] In addition, the height of the belt conveyor 61 is aligned with the height of the floor 6F of the storage container 6.
[0116] The operation of the unloading station 10 will now be described. In
[0117] In
[0118] In
[0119] In
[0120] Then, in a final step shown in
[0121] One advantage of the unloading station 10 of the first embodiment described above is that it is relatively simple. One small disadvantage with the first embodiment may be that there is a risk that items 5 may slide out through the side openings 6SO, 36SO during acceleration and deceleration, in particular in the Y-direction shown in
[0122] Another way of overcoming this advantage is to provide the floor 6F of the storage container 6 with a material which increases the friction between the floor 6F and the items 5. The second embodiment described below provides yet an alternative solution to this disadvantage.
Second Embodiment
[0123] It is now referred to
[0124] In the present embodiment, the lower edge 36SOE of the side opening 36SO is not horizontally aligned with the floor 6F of the storage container 6 when the storage container 6 is provided in the container carrier 36. Instead, the lower edge 36SOE of the side opening 36SO is provided at a height H1 above the floor 6F of the storage container 6, as shown in
[0125] In the present embodiment, the unloading station 10 comprises a container lifting device 50 for lifting of the storage container 6 up from the vehicle 30. As shown in
[0126] In
[0127] The container lifting device 50 comprises a container lifting frame 54 with a connection interface CI for connection to and disconnection from the storage container 6. In the present embodiment, the container lifting frame 54 is of the same type of the container lifting frame 354 of container handling vehicle 300 shown in
[0128] In the present embodiment, the height of the unloading members 42a, 42b above the grid 104 may be adapted to the height of the lower edge 36SOE of the side opening 36SO by increasing the height of the base structure 41. Also, the height of the destination conveyor 60 may be adapted to the height of the lower edge 36SOE.
[0129] The operation of the unloading station 10 will now be described. In
[0130] In
[0131] In
[0132] In
[0133] In
[0134] When the item 5 has been pushed out and onto the destination conveyor 60, the unloading members 42a, 42b will return to their initial position, the lifting frame 54 will be lowered and the connection interface CI will be disconnected from the storage container 6. After elevating the lifting frame 54 without the storage container 6, the vehicle 30 may move away from the unloading station 10. As described above, the destination conveyor 60 will move the item 5 to its target destination TD.
Third Embodiment
[0135] It is now referred to
[0136] In the present embodiment, the container carrier 36 of the vehicle 30 is not provided with openings. Here, the storage container 6 is lifted to a height H2 as indicated in
[0137]
[0138] In the present embodiment, the height of the unloading members 42a, 42b above the grid 104 are adapted to the height of the upper edge 36UE by increasing the height of the base structure 41. Also the height of the first frame structure 51 and the second frame structure 52 are changed due to the different lifting height H2 of the present embodiment. Also the height of the destination conveyor 60 has been adapted to the height of the upper edge 36UE.
[0139] The operation of the unloading station 10 will now be described. In
[0140] In
[0141] In
[0142] In
[0143] In
[0144] In
[0145] Later, lifting frame 54 will be lowered and the connection interface CI will be disconnected from the storage container 6. After elevating the lifting frame 54 without the storage container 6, the vehicle 30 may move away from the unloading station 10. As described above, the destination conveyor 60 will move the item 5 to its target destination TD.
Fourth Embodiment
[0146] It is now referred to
[0147] Here, the storage container 6 comprises an inclined member 6G provided between the floor 6F and the lower edge 36SOE, allowing the item 5 to be pushed by means of the unloading members 42a, 42b along the floor 6F and upwardly along the inclined member 6G and further out of the side opening 36SO, as shown in
[0148] The embodiments described in relation to the Figures solve at least some of the objectives, including that product items and shipping packages are handled with care—i.e. they are not damaged during the unloading of the container.
Fifth Embodiment
[0149] It is now referred to
[0150] In
[0151] In
[0152] It should be noted that in this and other embodiments above, the container floor 6F may be manufactured of or may be equipped with a material providing a desired friction with respect to the item 5, to enable that the item slides out from the container 6 and the container carrier 36 at the desired location only.
[0153] It should also be noted that the unloading device 40 may comprise a combination of the fifth embodiment and the first embodiment, i.e. having both a tilting or pivoting device 48 provided on the vehicle 30 and one or more reciprocating unloading members 42.
[0154] In the preceding description, it should be noted that the delivery vehicle may comprise a weighing mechanism in order to measure the weight of the storage container, for example a commercially available electronic weighing scale. Such a weighing mechanism may provide information concerning the content inside each storage container such as the total weight, the number of units, the internal weight distribution and/or the location within the storage grid the storage container should be placed
[0155] It is now referred to
[0156] The delivery rail system 150 shown in
[0157] To get the most storage space for storage containers in the storage and retrieval grid, it may be advantageous to arrange the delivery rails system 150 such that it extends as little as possible into the storage grid 104. That means that the storage and retrieval grid may comprise a plurality of storage columns extending from the upper level to the base of the storage grid, thus allowing the greatest possible storage capacity since the entire storage column may be used for storage.
[0158] In order to maintain greatest possible storage capacity, the part of the delivery rail system 150 extending into the storage grid may be kept as small as possible. Thus, the delivery rail system 150 and the delivery vehicle 30 may occupy as little space as possible of the storage and retrieval grid, the space which may be used for storage of storage containers.
[0159] The delivery rail system 150 may comprise a first rail system located within the framework structure of the storage grid, and a second rail system located outside the framework structure of the storage grid, and wherein the first and second rail system are connected such that the delivery vehicle may operate between said rail systems.
[0160] The delivery system 140 may comprise an interface connectable to a third-party storage, production and distribution system. This interface may be the delivery rail system
[0161] The delivery system may be integrable with a third-party storage, production and distribution system such that storage containers can be transported between the delivery system and the third-party storage, production and distribution system.
[0162] The delivery system of the present invention may be connectable to a third-party storage, production and distribution system such as production facility, a storage grid, assembling facility, reception or shipping location, etc. The connection may be by means of a connectable rail system or a conveyor system comprising conveyors employed to transport the storage containers between the delivery system and the third-party storage, production and distribution system.
[0163] In the preceding description, various aspects of the delivery vehicle and the automated storage and retrieval system according to the invention have been described with reference to the illustrative embodiment. For purposes of explanation, specific numbers, systems and configurations were set forth in order to provide a thorough understanding of the system and its workings. However, this description is not intended to be construed in a limiting sense. Various modifications and variations of the illustrative embodiment, as well as other embodiments of the system, which are apparent to persons skilled in the art to which the disclosed subject matter pertains, are deemed to lie within the scope of the present invention as defined by the appended claims.
REFERENCE NUMERALS
[0164] 1 Automated storage and retrieval system [0165] 5 item [0166] 5a Product item [0167] 6 Storage container [0168] 6SO Side opening storage container [0169] 6F Floor of storage container [0170] 6S1 First parallel side walls storage container [0171] 6TO Top opening storage container [0172] 10 Unloading station [0173] 20 Control system storage and retrieval system [0174] 30 Delivery vehicle [0175] 31 Vehicle body [0176] 32 Wheel arrangement [0177] 36 Container carrier [0178] 36F Floor of container carrier [0179] 36SO Side opening container carrier [0180] 36S1 First parallel side walls container carrier [0181] 36S2 Second parallel side walls container carrier [0182] 36TO Top opening container carrier [0183] 36SOE Lower edge side opening container carrier [0184] 36UE Upper edge container carrier [0185] 40 Unloading device [0186] 41 Base structure unloading device [0187] 42a First unloading member [0188] 42b Second unloading member [0189] 43a First contact surface of first unloading member [0190] 43b Second contact surface of unloading member [0191] 44a First actuator [0192] 44b Second actuator [0193] 48 Tilting/pivoting device [0194] 50 Container lifting device [0195] 51 First frame structure [0196] 52 Second frame structure [0197] 53 Lifting mechanism [0198] 54 Container lifting frame [0199] 60 Destination conveyor [0200] 61 Belt conveyor [0201] 100 Framework structure [0202] 102 Upright members of framework structure [0203] 103 Horizontal members of framework structure [0204] 104 Storage grid/three-dimensional grid [0205] 105 Storage column [0206] 106 Storage container [0207] 107 Stack [0208] 108 Rail system/Container handling vehicle rail system [0209] 110 First set of parallel rails in first direction (X) [0210] 110a First neighboring rail of first set [0211] 110b Second neighboring rail of first set [0212] 111 Second set of parallel rails in second direction (Y) [0213] 111a First neighboring rail of second set [0214] 111b Second neighboring rail of second set [0215] 115 Grid opening/Container handling vehicle grid opening [0216] 119 Delivery column [0217] 120 Delivery column [0218] 122 Grid cell/Container handling vehicle grid cell [0219] 140 Delivery system [0220] 200 First container handling vehicle [0221] 201 Wheel arrangement [0222] 202,202′ Container handling vehicle footprint [0223] 300 Second container handling vehicle [0224] 301 Wheel arrangement [0225] X First direction [0226] Y Second direction [0227] Wo Width of container handling vehicle grid opening [0228] We Width of container handling vehicle grid cell [0229] Lo Length of container handling vehicle grid opening [0230] Lc Length of container handling vehicle grid cell [0231] Wod Width of delivery vehicle grid opening [0232] Wcd Width of delivery vehicle grid cell [0233] Lod Length of delivery vehicle grid opening [0234] Lcd Length of delivery vehicle grid cell [0235] H1 Height [0236] H2 height [0237] TD Target destination [0238] CI Connection interface