BIOSENSOR
20240060928 ยท 2024-02-22
Assignee
Inventors
- Yu ZHANG (Hangzhou, Zhejiang, CN)
- Jing Li (Hangzhou, Zhejiang, CN)
- Xiaoxu ZENG (Hangzhou, Zhejiang, CN)
- Li ZHANG (Hangzhou, Zhejiang, CN)
- JUN SUN (Hangzhou, Zhejiang, CN)
Cpc classification
G01N27/3275
PHYSICS
B01L3/502715
PERFORMING OPERATIONS; TRANSPORTING
G01N27/3272
PHYSICS
International classification
Abstract
The present invention relates to a biosensor capable of determining whether the sample addition amount is sufficient. The biosensor at least comprises an insulating substrate, a working electrode and a fill detection electrode. The fill detection electrode is further away from the sample supply port of the biosensor than the working electrode, and the fill detection electrode is not in contact with a sample supply channel. The biosensor of the present invention can determine whether the sample amount added to the biosensor meets detection requirements, which effectively avoids the risk of insufficient sample amount and ensures the accuracy of test results.
Claims
1. A biosensor, comprising an insulating substrate, an sample supply channel, a working electrode and a fill detection electrode disposed on the insulating substrate, and a reagent layer covering at least the working electrode, wherein said fill detection electrode is further away from the sample supply port of the sample supply channel than the working electrode, and a gap is formed between the ends of both sides of the head of the fill detection electrode close to the sample supply port and the inner side wall of the sample supply channel.
2. The biosensor according to claim 1, wherein the ends of both sides of the tail of the fill detection electrode away from the sample supply port are in contact with the inner side wall of the sample supply channel.
3. The biosensor according to claim 1, wherein the fill detection electrode is not in contact with the inner side wall of the sample supply channel.
4. The biosensor according to claim 1, wherein said gap is set such that in the case where the added sample amount is the sample addition amount required by said biosensor, the working electrode in the sample supply channel is already completely covered by the sample when the sample contacts the fill detection electrode.
5. The biosensor according to claim 1, wherein the biosensor further comprises a counter electrode.
6. The biosensor according to claim 5, wherein the fill detection electrode is further away from the sample supply port of the sample supply channel than the working electrode and the counter electrode.
7. The biosensor according to claim 6, wherein the working electrode is closest to the sample supply port, and the counter electrode is disposed between the working electrode and the fill detection electrode.
8. The biosensor according to claim 6, wherein the counter electrode is closest to the sample supply port, and the working electrode is disposed between the counter electrode and the fill detection electrode.
9. The biosensor according to claim 5, wherein said gap is set such that in the case where the added sample amount is the sample addition amount required by said biosensor, the working electrode and the counter electrode in the sample supply channel are already completely covered by the sample when the sample contacts the fill detection electrode.
10. The biosensor according to claim 1, wherein the width of the sample supply channel ranges from 2 mm to 4 mm, and the width of the fill detection electrode ranges from 1 mm to 1.8 mm.
11. The biosensor according to one of claims claim 1, wherein the biosensor further comprises an insulating layer and a cover layer, the cover layer being provided with a vent hole, and an interlayer being disposed between the insulating layer and the cover layer.
12. The biosensor according to one of claims claim 1, wherein said fill detection electrode has the function of the counter electrode.
13. The biosensor according to claim 1, wherein said biosensor is used to detect uric acid, blood glucose, cholesterol, lipoproteins, hemoglobin, creatinine or urea in a biological sample.
14. The biosensor according to claim 2, wherein the biosensor further comprises a counter electrode.
15. The biosensor according to claim 14, wherein the fill detection electrode is further away from the sample supply port of the sample supply channel than the working electrode and the counter electrode.
16. The biosensor according to claim 15, wherein the working electrode is closest to the sample supply port, and the counter electrode is disposed between the working electrode and the fill detection electrode; or wherein the counter electrode is closest to the sample supply port, and the working electrode is disposed between the counter electrode and the fill detection electrode.
17. The biosensor according to claim 14, wherein said gap is set such that in the case where the added sample amount is the sample addition amount required by said biosensor, the working electrode and the counter electrode in the sample supply channel are already completely covered by the sample when the sample contacts the fill detection electrode.
18. The biosensor according to claim 3, wherein the biosensor further comprises a counter electrode.
19. The biosensor according to claim 18, wherein the fill detection electrode is further away from the sample supply port of the sample supply channel than the working electrode and the counter electrode.
20. The biosensor according to claim 19, wherein the working electrode is closest to the sample supply port, and the counter electrode is disposed between the working electrode and the fill detection electrode; or wherein the counter electrode is closest to the sample supply port, and the working electrode is disposed between the counter electrode and the fill detection electrode.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION OF THE EMBODIMENTS
[0051] As shown in
[0052] A way of determining the width of the fill detection electrode and the gap distance is that the width of the fill detection electrode and the spacing distance between the fill detection electrode and the inner side walls of the sample supply channel are determined according to the width of the sample supply channel and the sample addition amount. For example, as shown in
L3=L1L2*2Formula I
[0053] Considering that the shape of the concave liquid surface of the liquid sample in the channel is not necessarily consistent after sample addition every time, for example, the concave radian of the concave liquid surface is different in size, in a preferred solution, the spacing distance from the ends of both sides of the fill detection electrode to the inner side wall of the sample supply channel is appropriately enlarged on the basis of L2 when being set, for example, L2 is selected to be multiplied by a 1.5 times enlargement factor to obtain a safe distance (the safe distance is defined as follows: regardless of the size of the concave radian of the concave liquid surface, when the tail end of the concave liquid surface of the liquid sample in the channel covers all over the working electrode and the counter electrode, none of the two sides of the concave liquid surface touches the fill detection electrode, at which time the distance from the two ends of the fill detection electrode to the inner side wall of the sample supply channel is the safe distance). Different enlargement factors can be selected according to the requirements of different biosensors. Finally, according to the width of the sample supply channel and the safe distance, the width L3 of the fill detection electrode is obtained, and the formula for calculating L3 is shown in Formula II, for example. According to Formula II, the value of said safe distance can be used as the gap distance between the fill detection electrode and the inner side wall of the sample supply channel.
L3=L1L2*1.5*2Formula II
[0054] In a specific design, when the width L1 of the sample supply channel of the biosensor of the present invention is set to range from 2.0 to 4.0 mm, the value of L2 is measured after a corresponding amount of sample is added to the sample supply channel, and its corresponding width L3 of the fill detection electrode is calculated to be in the range of about 1.0 to 1.8 mm according to Formula II, with specific values being shown in the table below.
TABLE-US-00001 Distance Safe distance L2 from from two contact ends of fill point detection Width A to electrode to L1 of inner side inner side Width L3 Sample sample of sample of sample of fill addition supply supply supply detection amount channel channel channel electrode (L) (mm) (mm) (mm) (mm) 2.4 2.0 0-0.2 0.3 1.4 2.9 2.4 0-0.2 0.3 1.8 3.7 3.0 0-0.4 0.6 1.8 4.3 3.5 0-0.8 1.2 1.1 4.9 4.0 0-1.0 1.5 1.0
[0055] Three groups of sample volumes are set as V1, V2 and V3, where V1 indicates that the sample addition amount is much less than the sample addition amount required by the biosensor; V2 indicates that the sample addition amount is more than V1, but still does not reach the sample addition amount required by the biosensor; and V3 indicates that the sample addition amount reaches the sample addition amount required by the biosensor. In the manner of
[0056] Samples of these three volumes V1, V2 and V3 are added to the sample supply channel of the biosensor shown in
[0057] When the sample volume is V1, as shown in
[0058] When the sample volume is V2, as shown in
[0059] When the sample volume is V3, as shown in
[0060] An uneven liquid front edge such as a concave liquid surface is formed at the front end of the sample in the sample supply channel of the biosensor sometimes, so the fill detection electrode set in the way of
[0061] On the other hand, the fill detection electrode described in the present invention can also play a role in auxiliary positioning when the interlayer is assembled. For example, in the step of assembling the interlayer 108 when manufacturing the biosensor, as long as the inner side wall of the interlayer 108 is not in contact with the two ends of the fill detection electrode described in the present invention, it can ensure that the interlayer 108 is assembled in the correct position and the scrap rate can be reduced during production of products.
[0062] The fill detection electrode may have a - (linear) or T shape. It can also be the shapes shown in
[0063] In a preferred example, the fill detection electrode as shown in
[0064] The working electrode, the counter electrode, and the fill detection electrode may also be referred to as an electrode system, and the biosensor 100 shown in
[0065] The material of the insulating substrate 101 can be polystyrene, polycarbonate, polyvinyl chloride resin and polyester and other substances. The insulating substrate provides support for the electrodes and electrode wires.
[0066] The electrodes and the wires can be disposed on the insulating substrate by screen printing or laser engraving, etc. They can use silver or silver chloride, carbon, graphite, palladium, gold, platinum, iridium stainless steel and other suitable conductive materials. The electrodes can also be made from a combination of these materials. For example, the electrodes are made of graphite material and the wires are made of silver material. Said electrode system is a three-electrode system, or may be a two-electrode system, wherein one is the working electrode, and one is the counter electrode, which may also act as the fill detection electrode. The material of the counter electrode can be Ag/AgCl and other materials, but is not limited to these materials. The biosensor as shown in
[0067] In some other design solutions, the order of the working electrode and the counter electrode of the biosensor described in the present invention is interchangeable. If the working electrode 104 and counter electrode 103 are interchanged in the present invention, the biosensor shown in
[0068] The material of the interlayer 108 can be a hydrophilic binder material, which can be an adhesive tape with or without a substrate, and then bonded after processing; or it can be a glue or polymer slurry, which is printed by screen printing.
[0069] The insulating layer 106 is made of an insulating material. In the biosensor, the insulating layer 106 is a non-essential element, and in some designs, the biosensor may not include an insulating layer. If the electrodes are not separated by an insulating layer, the material of the interlayer adopts an insulating material.
[0070] The inner side of the groove 109 of the interlayer 108 forming the sample supply channel is made of a hydrophilic material or treated with a hydrophilic material, and the side of the cover layer 110 facing the sample supply channel is made of a hydrophilic material or treated with a hydrophilic material. When a blood sample flows in this sample supply channel, the sample solution diffuses faster than the middle sample at the contact end of the hydrophilic lateral side of the sample supply channel, sometimes resulting in the formation of a concave liquid surface at the front edge of the sample. When the sample with a concave liquid surface formed diffuses along the sample supply channel, the liquid surface at the two ends of the front edge of the sample contacts the extended line of the fill detection electrode earlier than the liquid surface in the middle of the sample.
[0071] In one design solution, the reagent layer 107 is added to the working electrode, but it can also be added to the counter electrode at the same time, with no reagent layer covering the fill detection electrode. The reagent layer contains one or more chemical components used to detect the presence or absence of an analyte or its content in the liquid sample. For example, the reagent layer includes an oxidoreductase and an electron acceptor, both of which are used to detect the sample and produce a reaction product measurable by an electronic detection system. A specific embodiment is that the target analyte detected by the biosensor is uric acid in blood. The reaction reagent layer includes chemical reagents such as buffer solutions, polymers, and mediators. The reagents may also include a binder. The binder is hydroxyethylcellulose (HEC), which is hydrophilic and can be used to mix with an introduced blood sample, allowing establishment of an electrochemical cell within a few seconds. Other materials can also be used as the binder, such as hydroxymethyl cellulose and hydroxypropyl cellulose. The reaction reagent layer may also include a stabilizer. The reaction layer may also contain mediators, surfactants, polymers, and other reagents that are conducive to carrying out the detection.
[0072] The present invention is designed to be a biosensor for detecting blood glucose, uric acid, hemoglobin (Hb), cholesterol, lipoproteins, creatinine, or urea or the like in biological samples.
[0073] The cover layer 110 can be made of a PET material, preferably a transparent hydrophilic material. The transparent window can better reflect the state of the sample entering the sample supply channel, and the hydrophilic material can lead to smoother sample supply.
[0074] The test instrument is provided therein with contact pins in electrical contact with different wires of the biosensor, and the electrical circuit is formed among the contact pins, wires and at least two different electrodes, and the test instrument measures the electrical signal of the electrical circuit.
[0075] The fill detection electrode described in the present invention is used to determine whether the sample added to the biosensor is sufficient and whether the sample reaches the sample addition amount required by the biosensor, according to whether the test instrument can detect whether an electrical signal is generated between the fill detection electrode and another electrode paired with this electrode, or whether this generated electrical signal is greater than a set value which is preset. When the generated electrical signal is greater than the set value, the instrument determines that the added sample amount is sufficient. When no electrical signal is generated or the electrical signal is greater or less than the set value, the instrument determines that the added sample amount is insufficient.
[0076] A method for analyzing an analyte in a sample by a biosensor described in the present invention, comprises the following steps: [0077] Step 1: the biosensor is inserted into a test instrument, and the test instrument is triggered to power on after the wires of the biosensor contact the contact pins inside the instrument. [0078] Step 2: the test instrument enters the self-test process. [0079] Step 3: after the instrument displays a sample addition identifier, the operator is prompted to add the sample to the biosensor. [0080] Step 4: the operator adds the sample to the sample supply port of the biosensor and starts a sample addition test. [0081] Step 5: the test instrument applies a DC (direct current) voltage or an AC (alternating current) voltage with small amplitude between the working electrode and the counter electrode to obtain a current signal 1. [0082] Step 6: the working electrode and the counter electrode are disconnected, and the test instrument applies a DC (direct current) voltage or an AC (alternating current) voltage with small amplitude between the working electrode and the fill detection electrode, and circle detection is performed within a specified time to obtain a current signal 2.
[0083] If the obtained current signal 2 is greater than the set value within the specified time, the test instrument determines that the sample addition amount is sufficient.
[0084] If no current signal 2 greater than the set value is obtained within the specified time, the test instrument determines that the sample addition amount is insufficient.
[0085] Said specified time is within 0 to 5 s.
[0086] Step 7: if the sample addition amount is sufficient, the test instrument obtains the test result of the analyte according to the current signal 1. If the sample addition amount is insufficient, the test instrument gives a message that the sample addition amount is insufficient, and the detection ends.
[0087] Steps 1 to 3 are non-essential steps, and they can be set or not set by the test instrument according to actual situations. Steps 5 and 6 are interchangeable, i.e., step 5 is operated after step 6. In step 5, if the fill detection electrode of the electrode system of the biosensor serves the function of determining whether the sample addition amount is sufficient when determining whether the sample addition amount is sufficient, and serves the function of the counter electrode when measuring the analyte in the sample. The counter electrode in step 5 is replaced with the fill detection electrode.
[0088] The set value used for determination can be predetermined by experimental testing.
Example 1 Experiment on Error Reporting Accuracy of Biosensor for Insufficient Sample Addition Amount
[0089] A biosensor for measuring the content of uric acid in blood, used the structure of the biosensor shown in
[0090] Different volumes of sample with different hematocrit and different concentrations of a substance to be tested were added to the biosensor shown in
[0091] Blood samples with different hematocrit were added, and the experimental results about sample supply were shown in Table 2 and Table 3, respectively. The experimental results indicated that (1) when the sample volume was V1, both the biosensor in
[0092] The fill detection electrode designed by the present invention could accurately determine whether the sample addition amount is sufficient, which was not affected by the hematocrit of the sample.
TABLE-US-00002 TABLE 2 Experiment on sample addition amount over electrode shown in FIG. 1 Hematocrit 10% 10% 10% 42% 42% 42% 70% 70% 70% Concentration 250 250 250 250 250 250 250 250 250 of substance to be tested (mol/L) Sample volume V1 V2 V3 V1 V2 V3 V1 V2 V3 (l) Number of tests 30 30 30 30 30 30 30 30 30 Error reporting 30 30 0 30 30 0 30 30 0 times Accuracy rate 100% 100% 100% 100% 100% 100% 100% 100% 100% Hematocrit 10% 10% 10% 42% 42% 42% 70% 70% 70% Concentration 600 600 600 600 600 600 600 600 600 of substance to be tested (mol/L) Sample volume V1 V2 V3 V1 V2 V3 V1 V2 V3 (l) Number of tests 30 30 30 30 30 30 30 30 30 Error reporting 30 30 0 30 30 0 30 30 0 times Accuracy rate 100% 100% 100% 100% 100% 100% 100% 100% 100% Hematocrit 10% 10% 10% 42% 42% 42% 70% 70% 70% Concentration 1100 1100 1100 1100 1100 1100 1100 1100 1100 of substance to be tested (mol/L) Sample volume V1 V2 V3 V1 V2 V3 V1 V2 V3 (l) Number of tests 30 30 30 30 30 30 30 30 30 Error reporting 30 30 0 30 30 0 30 30 0 times Accuracy rate 100% 100% 100% 100% 100% 100% 100% 100% 100% Total number 90 90 90 90 90 90 90 90 90 of tests Total error 90 90 0 90 90 0 90 90 0 reporting times Total accuracy 100% 100% 100% 100% 100% 100% 100% 100% 100% rate
TABLE-US-00003 TABLE 3 Experiment on sample addition amount over electrode shown in FIG. 7 Hematocrit 10% 10% 10% 42% 42% 42% 70% 70% 70% Concentration 250 250 250 250 250 250 250 250 250 of substance to be tested (umol/L) Sample volume V1 V2 V3 V1 V2 V3 V1 V2 V3 (pl) Number of tests 30 30 30 30 30 30 30 30 30 Error reporting times 30 0 0 30 0 0 30 0 0 Accuracy rate 100% 0% 100% 100% 0% 100% 100% 0% 100% Hematocrit 10% 10% 10% 10% 10% 10% 10% 10% 10% Concentration 600 600 600 600 600 600 600 600 600 of substance to be tested (mol/L) Sample volume V1 V2 V3 V1 V2 V3 V1 V2 V3 (l) Number of tests 30 30 30 30 30 30 30 30 30 Error reporting times 30 0 0 30 0 0 30 0 0 Accuracy rate 100% 0% 100% 100% 0% 100% 100% 0% 100% Hematocrit 10% 10% 10% 42% 42% 42% 70% 70% 70% Concentration of substance to be tested 1100 1100 1100 1100 1100 1100 1100 1100 1100 (mol/L) Sample volume V1 V2 V3 V1 V2 V3 V1 V2 V3 (l) Number of tests 30 30 30 30 30 30 30 30 30 Error reporting 30 0 0 30 0 0 30 0 0 times Accuracy rate 100% 0% 100% 100% 0% 100% 100% 0% 100% Total number 90 90 90 90 90 90 90 90 90 of tests Total error 90 0 0 90 0 0 90 0 0 reporting times Total accuracy 100% 0% 100% 100% 0% 100% 100% 0% 100% rate (Note: This experiment counts the number of errors reporting times by the sample volume V2, which were merely conditions of FIGS. 3c and 4c and FIGS. 5c and 6c formed in the sample supply channel after sample addition)
Example 2 Experiment on Sample Addition Amounts at Different Temperatures
[0093] Temperature also has a relatively significant effect on the rate of the sample entering the sample supply channel. Therefore, in this example, on the basis of Example 1, the biosensor in
[0094] The experimental results were shown in Table 4 and Table 5 below. The experiments showed that the test accuracy of the biosensor in
TABLE-US-00004 TABLE 4 Experiment on sample addition amount over electrode shown in FIG. 1 Hematocrit 10% 10% 10% 10% 10% 42% 42% 42% 42% 42% 70% 70% 70% 70% 70% Concentration of substance to 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 be tested (mol/L) Temperature 2.5 10.0 21.0 40.0 147.5 2.5 10.0 21.0 40.0 47.5 2.5 10.0 21.0 40.0 47.5 of test environment ( C.) Sample V2 V2 V2 V2 V2 V2 V2 V2 V2 V2 V2 V2 V2 V2 V2 volume (l) Number of 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 tests Error 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 reporting times Accuracy 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% rate
TABLE-US-00005 TABLE 5 Experiment on sample addition amount over electrode shown in FIG. 7 Hematocrit 10% 10% 10%| 10% 10% 42% 42% 42% 42% 42% 70% 70% 70% 70% 70% Concentration 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 of substance to be tested (mol/L) Temperature 2.5 10.0 21.0 40.0 47.5 2.5 10.0 21.0 40.0 47.5 2.5 10.0 21.0 40.0 47.5 of test environment ( C.) Sample V2 V2 V2 V2 V2 V2 V2 V2 V2 V2 V2 V2 V2 V2 V2 volume (l) Number of 100 1100 100 100 100 100 100 100 100 100 100 100 100 100 100 tests Error 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 reporting times Accuracy rate 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% (Note: This experiment counts the number of errors reporting times by the sample volume V2, which were merely conditions of FIGS 3c and 4c and FIGS. 5c and 6c formed in the sample supply channel after sample addition)
Example 3 Experiment on Test Accuracy
[0095] The biosensor shown in
[0096] Blood samples, the uric acid concentrations of which were 250 mol/L, 500 mol/L, 700 mol/L and 1050 mol/L respectively, were added to the biosensor shown in
TABLE-US-00006 TABLE 6 Experiment on test accuracy of urine acid Test value- 232 523 706 1068 232 523 706 1068 232 523 706 1068 1 of biochemical analyzer (mol/L) Test value- 236 519 705 1057 236 519 705 1057 236 519 705 1057 2 of biochemical analyzer (mol/L) Average test 234.0 521.0 705.5 1062.5 234.0 521.0 705.5 1062.5 234.0 521.0 705.5 1062.5 value of biochemical analyzer (mol/L) Temperature 7.5 C. 7.5 C. 7.5 C. 7.5 C. 21 C. 21C 21 C. 21 C. 42.5 C. 42.5 C. 42.5 C. 42.5 C. of test environment Reading of test instrument (mol/L) Test value 1 222 481 718 1037 229 515 711 1057 213 510 758 1087 Test value 2 246 490 702 1028 265 494 717 1074 238 516 754 1097 Test value 3 226 489 706 1057 223 494 698 1045 223 558 774 1100 Test value 4 210 484 696 1000 233 516 719 1029 187 556 732 1082 Test value 5 222 511 682 1006 234 509 698 1048 217 504 749 1080 Test value 6 246 499 709 1028 246 513 712 1046 219 498 752 1095 Test value 7 229 502 708 1006 233 519 693 1006 226 561 741 1054 Test value 8 221 488 729 1027 230 500 682 1017 210 520 753 1041 Test value 9 202 508 695 1025 215 495 705 1018 184 545 740 1050 Test value 10 218 498 686 1023 194 489 696 1040 192 525 741 1056 Test value 11 201 482 706 1017 221 526 708 1034 198 520 733 1077 Test value 12 220 489 727 1014 223 493 699 1041 234 531 736 1055 Test value 13 211 507 705 1004 218 485 691 1037 227 525 732 1036 Test value 14 226 491 721 999 232 519 701 1028 197 492 742 1068 Test value 15 200 502 720 1005 222 521 726 1039 216 520 747 1059 Test value 16 218 504 671 1012 237 478 697 1030 168 528 743 1067 Test value 17 224 502 694 1023 272 488 717 1010 195 490 746 1067 Test value 18 218 515 711 992 223 497 685 1021 215 509 744 1104 Test value 19 235 512 715 1042 206 499 714 1033 218 509 740 1050 Test value 20 225 510 725 1027 222 503 681 1016 211 525 728 1096 Average test 221.0 498.2 706.3 1018.6 228.9 502.7 702.5 1033.5 209.4 522.1 744.3 1071.1 value SD 12.64 10.71 15.55 16.19 17.63 13.70 12.80 16.51 18.01 20.52 10.67 20.85 CV 5.7% 2.1% 2.2% 1.6% 7.7% 2.7% 1.8% 1.6% 8.6% 3.9% 1.4% 1.9% Deviation 13.0 4.4% 0.1% 4.1% 5.1 3.5% 0.4% 2.7% 24.6 0.2% 5.5% 0.8% from test value of biochemical analyzer (%)