SEMICONDUCTOR DEVICE
20230225127 · 2023-07-13
Assignee
Inventors
- Young Geun JANG (Hwaseong-si Gyeonggi-do, KR)
- Wan Sup SHIN (Seongnam-si Gyeonggi-do, KR)
- Ki Hong LEE (Suwon-si Gyeonggi-do, KR)
- Jae Jung LEE (Seoul, KR)
Cpc classification
H01L21/76897
ELECTRICITY
H01L23/5226
ELECTRICITY
H01L29/40117
ELECTRICITY
H01L29/4234
ELECTRICITY
International classification
H01L29/423
ELECTRICITY
H01L21/28
ELECTRICITY
H01L21/311
ELECTRICITY
H01L21/768
ELECTRICITY
Abstract
A semiconductor device includes a first stack structure including first interlayer insulating layers and first conductive patterns alternately stacked on each other in a first direction and a second conductive pattern comprising electrode portions and a connecting portion. The electrode portions of the second conductive pattern are stacked to be spaced apart from each other above the first stack structure. The connecting portion of the second conductive pattern extends in the first direction to intersect the electrode portions and couples the electrode portions. The semiconductor device further includes a vertical channel and a vertical conductive structure that pass through the first stack structure and the electrode portions of the second conductive pattern. The vertical conductive structure is spaced apart from the first stack structure and the second conductive pattern.
Claims
1. A semiconductor device, comprising: a first stack structure including first interlayer insulating layers and first conductive patterns alternately stacked on each other in a first direction; a second conductive pattern comprising: electrode portions that are stacked to be spaced apart from each other above the first stack structure; and a connecting portion that extends in the first direction to intersect the electrode portions and couples the electrode portions; a vertical channel passing through the first stack structure and the electrode portions of the second conductive pattern; and a vertical conductive structure passing through the first stack structure and the electrode portions of the second conductive pattern and spaced apart from the first stack structure and the second conductive pattern, wherein the vertical conductive structure protrudes farther in the first direction than the connecting portion of the second conductive pattern.
2. The semiconductor device of claim 1, wherein the vertical conductive structure includes a doped semiconductor layer and a metal layer above the doped semiconductor layer.
3. The semiconductor device of claim 2, wherein the doped semiconductor layer includes a crystalline region and an amorphous region between the crystalline region and the metal layer.
4. The semiconductor device of claim 1, wherein the vertical conductive structure includes a p-type doped semiconductor layer and a metal layer above the p-type doped semiconductor layer.
5. The semiconductor device of claim 4, wherein the p-type doped semiconductor layer includes boron doped silicon.
6. The semiconductor device of claim 1, wherein the vertical conductive structure comprises: a doped semiconductor layer; a first liner conductive layer extending along a sidewall of the doped semiconductor layer; a metal layer above the doped semiconductor layer; and a second liner conductive layer extending along a sidewall of the metal layer and interposed between the metal layer and the doped semiconductor layer.
7. The semiconductor device of claim 6, wherein the doped semiconductor layer includes doped silicon, wherein each of the first liner conductive layer and the second liner conductive layer includes a titanium nitride, and wherein the metal layer includes tungsten.
8. The semiconductor device of claim 1, wherein the vertical conductive structure comprises: a first vertical conductive pattern passing through the first stack structure; and a second vertical conductive pattern passing through the electrode portions of the second conductive pattern and coupled to the first vertical conductive pattern, wherein the first vertical conductive pattern comprises: a doped semiconductor layer; and a first metal nitride layer extending along a sidewall of the doped semiconductor layer, and wherein the second vertical conductive pattern comprises: a metal layer overlapping the doped semiconductor layer; and a second metal nitride layer extending along a sidewall of the metal layer and extending between the doped semiconductor layer and the metal layer.
9. The semiconductor device of claim 1, wherein the vertical conductive structure comprises: a first vertical conductive pattern passing through the first stack structure; and a second vertical conductive pattern passing through the electrode portions of the second conductive pattern and coupled to the first vertical conductive pattern, wherein the first vertical conductive pattern comprises: a doped semiconductor layer; a first metal nitride layer extending along a sidewall of the doped semiconductor layer; a first metal layer overlapping the doped semiconductor layer; and a second metal nitride layer extending along a sidewall of the first metal layer and extending between the doped semiconductor layer and the first metal layer, and wherein the second vertical conductive pattern comprises: a second metal layer overlapping the doped semiconductor layer; and a third metal nitride layer extending from between the first metal layer and the second metal layer and along a sidewall of the second metal layer.
10. The semiconductor device of claim 1, further comprising a slit insulating layer interposed between the vertical conductive structure and each of the second conductive pattern and the first stack structure, wherein the second conductive pattern further comprises a spacer electrode interposed between the slit insulating layer and the electrode portions and extending in the first direction to couple the electrode portions.
11. The semiconductor device of claim 1, wherein the vertical channel comprises: a first channel structure passing through the first stack structure; and a second channel structure passing through the electrode portions of the second conductive pattern and coupled to the first channel structure.
12. The semiconductor device of claim 11, further comprising: a multilayer between the first channel structure and the first stack structure; and a gate insulating layer between each of the electrode portions of the second conductive pattern and the second channel structure.
13. A semiconductor device, comprising: a first stack structure including first interlayer insulating layers and first conductive patterns alternately stacked on each other in a first direction; a separation insulating layer overlapping a part of the first stack structure; a second conductive pattern comprising: electrode portions that are disposed at opposite sides of the separation insulating layer and are stacked to be spaced apart from each other above the first stack structure; and a connecting portion that extends in the first direction to intersect the electrode portions and couples the electrode portions, a vertical channel passing through the first stack structure and the electrode portions of the second conductive pattern; and a vertical conductive structure passing through the first stack structure and the electrode portions of the second conductive pattern and spaced apart from the first stack structure and the second conductive pattern, wherein the connecting portion of the second conductive pattern is disposed between the vertical conductive structure and the separation insulating layer.
14. The semiconductor device of claim 13, wherein the vertical conductive structure comprises: a first vertical conductive pattern passing through the first stack structure; and a second vertical conductive pattern passing through the electrode portions of the second conductive pattern and coupled to the first vertical conductive pattern, and wherein the first vertical conductive pattern comprises a doped semiconductor layer.
15. The semiconductor device of claim 14, wherein the doped semiconductor layer includes a crystalline region and an amorphous region between the crystalline region and the second vertical conductive pattern.
16. The semiconductor device of claim 14, wherein the doped semiconductor layer includes a p-type doped semiconductor layer.
17. The semiconductor device of claim 14, wherein the doped semiconductor layer includes boron doped silicon.
18. The semiconductor device of claim 13, wherein the vertical channel comprises: a first channel structure passing through the first stack structure; and a second channel structure passing through the electrode portions of the second conductive pattern and coupled to the first channel structure.
19. The semiconductor device of claim 18, further comprising: a multilayer between the first channel structure and the first stack structure; and a gate insulating layer between each of the electrode portions of the second conductive pattern and the second channel structure.
20. The semiconductor device of claim 13, further comprising a slit insulating layer interposed between the vertical conductive structure and each of the second conductive pattern and the first stack structure, wherein the second conductive pattern further comprises a spacer electrode interposed between the slit insulating layer and the electrode portions and extending in the first direction to couple the electrode portions.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION
[0022] The technical spirit of the present disclosure may include examples of embodiments to which various modifications and changes may be applied and which include various forms. Hereinafter, embodiments of the present disclosure will be described in order for those skilled in the art to which the present disclosure pertains to be able to readily implement the technical spirit of the present disclosure.
[0023] While terms such as “first” and “second” may be used to describe various components, such components must not be understood as being limited to the above terms. The above terminologies are used to distinguish one component from the other component, for example, a first component may be referred to as a second component without departing from a scope in accordance with the concept of the present disclosure and similarly, a second component may be referred to as a first component.
[0024] It will be understood that when an element is referred to as being “connected” or “coupled” to another element, it can be directly connected or coupled to the other element or intervening elements may also be present. In contrast, when an element is referred to as being “directly connected” or “directly coupled” to another element, no intervening elements are present. Meanwhile, other expressions describing relationships between components such as “. . . between,” “immediately . . . between” or “adjacent to . . . ” and “directly adjacent to . . . ” may be construed similarly.
[0025] The terms used in the present application are merely used to describe particular embodiments, and are not intended to limit the present disclosure. Singular forms in the present disclosure are intended to include plural forms as well, unless the context dearly indicates otherwise. In the present specification, it should be understood that terms “include” or “have” indicate that a feature, a number, a step, an operation, a component, a part or the combination those of described in the specification is present, but do not exclude a possibility of presence or addition of one or more other features, numbers, steps, operations, components, parts or combinations thereof, in advance.
[0026] Various embodiments may be directed to a semiconductor device capable of lowering a level of difficulty of a manufacturing process of a semiconductor device and a manufacturing method of the semiconductor device.
[0027]
[0028] Referring to
[0029] The substrate SUB may be a single crystal semiconductor layer. For example, the substrate SUB may be a bulk silicon substrate, a silicon-on-insulator substrate, a germanium substrate, a germanium-on-insulator substrate, a silicon-germanium substrate, or an epitaxial thin film formed by a selective epitaxial growth method.
[0030] The cell array CAR may include a plurality of memory blocks. Each of the memory blocks may include a plurality of cell strings. Each of the cell strings may be electrically coupled to a bit line, a source line, word lines and select lines. Each of the cell strings may include memory cells and select transistors coupled in series, Each of the select lines may serve as a gate electrode of a corresponding select transistor, and each of the word lines may serve as a gate electrode of a corresponding memory cell.
[0031] The peripheral circuit structure PC may include NMOS transistors, PMOS transistors, a resistor, and a capacitor which are electrically coupled to the cell array CAR. The NMOS and PMOS transistors, the resistor, and the capacitor may serve as devices which constitute a row decoder, a column decoder, a page buffer and a control circuit.
[0032] As illustrated in
[0033] Alternatively, as illustrated in
[0034]
[0035] Referring to
[0036] The peripheral gate electrodes PG may serve as gate electrodes of the NMOS transistor and the PMOS transistor of the peripheral circuit structure PC, respectively. The peripheral gate insulating layer PGI may be disposed between each of the peripheral gate electrodes PG and the substrate SUB.
[0037] The junctions Jn may be a region defined by injecting an n-type or p-type dopant into an active region of the substrate SUB. The junctions Jn may be disposed at both sides of each of the peripheral gate electrodes PG and serve as a source junction or a drain junction, respectively. The active region of the substrate SUB may be divided by an isolation layer ISO formed in the substrate SUB, The isolation layer ISO may include an insulating material.
[0038] The peripheral circuit wires PCL may be electrically coupled to a circuit of the peripheral circuit structure PC through the peripheral contact plugs PCP.
[0039] The peripheral circuit insulating layer PIL may cover the circuit of the peripheral circuit structure PC, the peripheral circuit wires PCL, and the peripheral contact plugs PCP. The peripheral circuit insulating layer PIL may include insulating layers stacked in multiple layers.
[0040]
[0041] Referring to
[0042] The first slit SI1 may extend a first horizontal direction X intersecting the first direction Z. The first slit SI1 may be filled with a first vertical structure VP1. The first stack structures ST1 may be arranged to be spaced apart from each other in a second horizontal direction Y. The first slit SI1 and the first vertical structure VP1 may be disposed between the first stack structures ST1 neighboring each other in the second horizontal direction Y, The second horizontal direction Y may intersect the first direction Z and the first horizontal direction X.
[0043] The first conductive patterns CP1 may be stacked in the first direction Z to form a stepped structure at the end portion EG of each of the first stack structures ST1. Each of the first conductive patterns CP1 may extend in the first horizontal direction X and the second horizontal direction Y. The first conductive patterns CP1 included in each of the first stack structures ST1 may extend to have different lengths from each other in the first horizontal direction X and may form a stepped structure. The end portions of the first conductive patterns CP1 may be exposed through the stepped structure.
[0044] The end portions of the first conductive patterns CP1 which are exposed through the stepped structure may be coupled to first contact plugs CT1. The first contact plugs CT1 may be disposed on the end portion EG of each of the first stack structures ST1. The first contact plugs CT1 may be arranged in a line in the first horizontal direction X at the end portion EG of each of the first stack structures ST1. However, the embodiments are not limited thereto. According to an embodiment, the first contact plugs CT1 may be arranged in a zigzag format at the end portion EG of each of the first stack structures ST1.
[0045] Each of the first stack structures ST1 may be penetrated by first channel structures CH1, The first channel structures CH1 may be surrounded with the first conductive patterns CP1. The first channel structures CH1 passing through each of the first stack structures ST1 may be arranged in a plurality of columns and a plurality of rows. The first channel structures CH1 may be disposed in a zigzag format. However, the embodiments are not limited thereto. According to an embodiment, the first channel structures CH1 may be arranged parallel with each other in the first horizontal direction X and the second horizontal direction Y. A multilayer ML may be disposed between each of the first channel structures CH1 and each of the first conductive patterns CP1.
[0046] Referring to
[0047] A second slit SI2 may overlap the first slit SI1 shown in
[0048] The second conductive patterns CP2 may be arranged to be spaced apart from each other in the second horizontal direction Y. The second conductive patterns CP2 may be separated from each other by the second slit SI2 or the separation insulating layer SL filling the first opening OP1. In an embodiment, a distance of the separation between the second conductive patterns CP2 adjacent to each other (i.e., caused by the second slit SI2 or the separation insulation layer SL filling the first opening OP1) may each be greater than a width of the connecting portion CN discussed with relation to
[0049] The second conductive patterns CP2 may include a slit side pattern SS. The slit side pattern SS is one among the second conductive patterns CP2 and may be adjacent to the second slit SI2 and the second vertical structure VP2, Each of the second conductive patterns CP2 may fill a second opening 0P2, Each of the second conductive patterns CP2 may be penetrated by second channel structures CH2.
[0050] The second channel structures CH2 may be coupled to the first channel structures CH1 shown in
[0051] Each of the second conductive patterns CP2 may include electrode portions EP and a connecting portion CN. The electrode portions EP of each of the second conductive patterns CP2 may extend in the first horizontal direction X and the second horizontal direction Y, and may be stacked in the first direction Z. The connecting portion CN may fill the second opening OP2, The connecting portion CN may be surrounded with the electrode portions EP between the second channel structures CH2 and the first contact plugs CT1.
[0052] A first width W1 of the first opening OP1, a second width W2 of the second opening OP2, and a third width W3 of the second slit SI2 may be different from each other. Each of the first width W1, the second width W2, and the third width W3 may be measured in a transverse direction but not in a longitudinal direction and may be defined by a value measured on a horizontal plane. The first width W1 and the third width W3 may be measured in the second horizontal direction Y, and the second width W2 may be measured in the first horizontal direction X. A direction in which the second width W2 is measured may be variously changed according to a shape of the second opening OP2. The second width W2 may be smaller than the first width W1 (W2<W1). In other words, a width of the connecting portion CN may be smaller than a width between the second conductive patterns CP2 neighboring each other. The second width W2 may be smaller than the third width W3 (W2<W3). The first width W1 may be smaller than the third width W3 (W1<W3).
[0053] An end portion of each of the second conductive patterns CP2 may be coupled to a second contact plug CT2, The second contact plug CT2 and the first contact plugs CT1 may be arranged in a line in the first horizontal direction X. However, the embodiments are not limited thereto, According to an embodiment, the second contact plug CT2 and the first contact plugs CT1 may be arranged in a zigzag format,
[0054]
[0055] Referring to
[0056] Each of the first conductive patterns CP1 may include at least one of a silicon layer, a metal silicide layer, a metal layer, and a metal nitride layer. Each of the first conductive patterns CP1 may include metal such as tungsten (W), cobalt (Co), and ruthenium (Ru) for low resistance wiring. A barrier pattern that prevents direct contact between the first interlayer insulating layers ILD1 and the first conductive patterns CP1 may be further formed.
[0057] The end portion of each of the first conductive patterns CP1 may include a pad portion PAD protruding in the first direction Z. Each of the first contact plugs CT1 may be coupled to the corresponding pad portion PAD. The first contact plugs CT1 may contact the end portions of the first conductive patterns CP1, and extend in the first direction Z. In an embodiment, the first contact plugs CT1 may be coupled to a pad portion PAD in a one-to-one manner whereby a single first contact plug CT1 is coupled with a single pad portion PAD. In an embodiment, the first contact plugs CT1 may be coupled to the first conductive patterns CP1 in a one-to-one manner whereby a single first contact plug CT1 is coupled with a single first conductive pattern CP1, In an embodiment, the first conductive patterns CP1 are stacked to form a stepped structure and the first contact plugs CT1 are coupled to end portions of the first conductive patterns CP1 which are exposed through the stepped structure in a one-to-one manner whereby a single first contact plug CT1 is coupled to an end portion of a single first conductive pattern CP1 which is exposed through the stepped structure.
[0058] The first interlayer insulating layers ILD1 may include various insulating materials. For example, the first interlayer insulating layers ILD1 may include a silicon oxide layer.
[0059] Each of the first stack structures ST1 may further include a first upper insulating layer UI1 covering the end portions of the first conductive patterns CP1. A surface of the first upper insulating layer UI1 may be flat. The first upper Insulating layer UI1 may be a single layer or include multiple layers. According to an embodiment, the first upper insulating layer UI1 may include an oxide layer. According to an embodiment, the first upper insulating layer UI1 may include a stacked structure of an oxide layer and an etch stop layer. A nitride layer may serve as an etch stop layer.
[0060] Each of the first channel structures CH1 surrounded with the first interlayer insulating layers ILD1 and the first conductive patterns CP1 may extend in the first direction Z to pass through the first upper insulating layer UI1. The multilayers ML may be disposed between the first channel structures CH1 and the first conductive patterns CP1. Each of the multilayers ML may extend along an outer wall of the corresponding first channel structure CH1. However, the embodiments are not limited thereto. According to an embodiment, the multilayers ML may extend along interfaces between the first conductive patterns CP1 and the first interlayer insulating layers ILD1, and interfaces between the first channel structures CH1 and the first conductive patterns CP1.
[0061] The first vertical structure VP1 may include a first slit insulating layer VI1 and a first vertical conductive pattern VCP1. The first slit insulating layer VI1 may be formed on a sidewall of the first slit SI1 to cover a sidewall of each of the first stack structures ST1. The first vertical conductive pattern VCP1 may be formed on a sidewall of the first slit insulating layer VI1. The first vertical conductive pattern VCP1 may be insulated from the first conductive patterns CP1 by the first slit insulating layer VI1. The first slit insulating layer VI1 and the first vertical conductive pattern VCP1 may extend in the first direction Z. The first slit insulating layer VI1 and the first vertical conductive pattern VCP1 may be a linear shape extending in the first horizontal direction X as shown in
[0062] The second conductive patterns CP2 separated from each other may be disposed above each of the first stack structures ST1. The second conductive patterns CP2 may include the slit side patterns SS disposed above different first stack structures ST1, neighboring each other, and separated from each other by the second slit SI2. The slit side patterns SS may be the second conductive patterns CP2 disposed adjacent to the first vertical structure VP1. The second conductive patterns CP2 disposed on the same first stack structure ST1 and neighboring each other may be separated from each other by the separation insulating layer SL filling the first opening OP1.
[0063] Each of the second conductive patterns CP2 may include the electrode portions EP stacked in the first direction Z and the connecting portion CN coupled in common to the electrode portions EP. The electrode portions EP and the connecting portion CN of each of the second conductive patterns CP2 may be integrated and may include the same conductive material. In an embodiment, each of the connecting portion CN may include a metal such as, but not limited to, at least one of tungsten (W), cobalt (Co), and ruthenium (Ru).
[0064] Each of the electrode portions EP may be disposed between second interlayer insulating layers ILD2 neighboring each other in the first direction Z. In other words, the electrode portions EP and the second interlayer insulating layers ILD2 may be alternately stacked on each other above the first stack structures ST1. The second interlayer insulating layers ILD2 may enclose the connecting portion CN. The electrode portions EP and the second interlayer insulating layers ILD2 may expose the end portion EG of each of the first stack structures ST1.
[0065] A stacked structure of the electrode portions EP and the second interlayer insulating layers ILD2 and the end portion EG of each of the first stack structures ST1 may be covered by a second upper insulating layer UI2. A surface of the second upper insulating layer UI2 may be flat. According to an embodiment, the second upper insulating layer UI2 may include an oxide layer.
[0066] The second slit SI2, the first opening OP1 and the second opening OP2 may pass through at least middle patterns among the second interlayer insulating layers ILD2. The middle patterns may be defined as the second interlayer insulating layers disposed between the electrode portions EP neighboring in the first direction Z. The second slit SI2, the first opening OP1, and the second opening OP2 may further pass through the second upper insulating layer UI2.
[0067] The first opening OP1 may be filled with the separation insulating layer SL. First spacer electrodes SP1 may be further formed on sidewalk of the second conductive patterns CP2 facing the separation insulating layer SL as shown in
[0068] The separation insulating layer SL may completely fill a space between the second conductive patterns CP2 neighboring each other with the first opening OP1 interposed therebetween. For example, the separation insulating layer SL may completely fill a space between the first spacer electrodes SP1 neighboring each other as shown in
[0069] The second opening OP2 may be filled with the connecting portion CN. The connecting portion CN may have a smaller height than the second opening OP2. An upper end of the second opening OP2 which is exposed by the connecting portion CN may be filled with an upper insulating pattern IL. The upper insulating pattern IL may include an oxide layer. The second opening OP2 and the connecting portion CN may extend in the first direction Z. The connecting portion CN may protrude farther in the first direction Z than the uppermost electrode portion T.
[0070] The second slit SI2 nay overlap with the first slit SI1. The second slit SI2 may be filled with the second vertical structure VP2. Second spacer electrodes SP2 may be further formed on sidewalk of the second slit SI2 as shown in
[0071] The first spacer electrodes SP1 or the second spacer electrodes SP2 which are formed on the sidewalks of the second conductive patterns CP2 facing each other may be spaced apart from each other as shown in
[0072] Each of the second conductive patterns CP2 may include at least one of a silicon layer, a metal silicide layer, a metal layer, and a metal nitride layer. In an embodiment, each of the second conductive patterns CP2 may include metal for low resistance wiring. In an embodiment, each of the second conductive patterns CP2 may include a metal such as, but not limited to, at least one of tungsten (W), cobalt (Co), and ruthenium (Ru). A barrier pattern that prevents direct contact between the second interlayer insulating layers ILD2 and the second conductive patterns CP2 may be further formed.
[0073] The second interlayer insulating layers ILD2 may include various insulating materials. For example, the second interlayer insulating layers ILD2 may include a silicon oxide layer.
[0074] The second vertical structure VP2 may include a second slit insulating layer VI2 and a second vertical conductive pattern VCP2 which extend in the first direction Z. The second vertical conductive pattern VCP2 may extend towards the first vertical conductive pattern VCP1 to be coupled with the first vertical conductive pattern VCP1. The second slit insulating layer VI2 may be disposed between each of the slit side patterns SS and the second vertical conductive pattern VCP2. The second vertical conductive pattern VCP2 may be insulated from the slit side patterns SS by the second slit insulating layer VI2. The second slit insulating layer VI2 and the second vertical conductive pattern VCP2 may have a linear shape extending in the first horizontal direction X as shown in
[0075] The second slit insulating layer VI2 may cover a sidewall of each of the second spacer electrodes SP2 as shown in
[0076] The second contact plug CT2 may be coupled to the uppermost electrode portion T of each of the second conductive patterns CP2 and extend in the first direction Z.
[0077] The second channel structures CH2 surrounded with the second interlayer insulating layers ILD2 and the electrode portions EP may be covered by the second upper insulating layer UI2. The gate insulating layers GI may be disposed between the second channel structures 0-12 and the electrode portions EP. Each of the gate insulating layers GI may extend along an outer wall of the second channel structure CH2.
[0078] The first contact plugs CT1 and the second contact plug CT2 may extend to pass through the second upper insulating layer UI2.
[0079] The first vertical structure VP1 and the second vertical structure VP2 may be variously changed.
[0080]
[0081] Referring to
[0082] The second slit insulating layer VI2′ may fill the second slit SI2 and extend in the first horizontal direction X, The second slit insulating layer VI2′ may include an oxide layer. The second vertical conductive patterns VCP2′ may pass through the second slit insulating layer VI2′. The second vertical conductive patterns VCP2′ may be disposed to be spaced apart from each other in the first horizontal direction X, Each of the second vertical conductive patterns VCP2′ may include various conductive materials, for example, metal,
[0083]
[0084] Referring to
[0085] The first vertical structure VP1′ may include a first slit insulating layer VI1′ and a first vertical conductive pattern VCP1′. The first slit insulating layer VI1′ may be formed on a sidewall of a first slit SI1 to cover a sidewall of each of first stack structures ST1. The first vertical conductive pattern VCP1′ may be formed on a sidewall of the first silt insulating layer VI1′. According to an embodiment illustrated in
[0086]
[0087] Referring to
[0088] The semiconductor memory device may further include the first channel structures CH1 passing through each of the first stack structures ST1 and the multilayer ML between each of the first stack structures ST1 and each of the first channel structures CH1. The first channel structures CH1 and the multilayers ML may form the layout shown in
[0089] The semiconductor memory device may further include the second conductive patterns CP2 separated from each other by the second slit SI2. The second conductive patterns CP2 may be disposed above the first stack structures ST1 and may be spaced apart from each other in the horizontal direction (for example, the direction Y) with the second slit SI2 interposed therebetween. The second conductive patterns CP2 and the second slit SI2 may form the layout as shown in
[0090] Referring to
[0091] Referring to
[0092] The semiconductor memory device may further include the second channel structures CH2 passing through the stacked structure of the electrode portions EP and the second interlayer insulating layers ILD2 and the gate insulating layer GI extending along an outer wall of the second channel structure CH2. The second channel structure CH2 and the gate insulating layer GI may form the layout shown in
[0093] The semiconductor memory device may further include a vertical structure disposed in the first slit SI1 and the second slit SI2. The vertical structure may include a first slit insulating layer I1, a second slit insulating layer 12, a first vertical conductive pattern VCP11 or VCP12, and a second vertical conductive pattern VCP21. The first vertical conductive pattern VCP11 or VCP12 and the second vertical conductive pattern VCP21 may be coupled to each other to form a vertical conductive structure VCS. The vertical conductive structure VCS may protrude farther in the first direction Z than the vertical channel VCH and the connecting portion CN shown in
[0094] The first slit insulating layer I1 may be disposed between the first vertical conductive pattern VCP11 or VCP12 and the first stack structure ST1 and may extend along the sidewall of the first slit SI1. The first vertical conductive pattern VCP11 or VCP12 may be insulated from the first conductive patterns CP1 of the first stack structure ST1 by the first slit insulating layer I1. The first vertical conductive pattern VCP11 or VCP12 may be formed to have a linear shape as the first vertical conductive pattern VCP1 shown in
[0095] Referring to
[0096] Referring to
[0097] Referring to
[0098] Referring to
[0099] The second vertical conductive pattern VCP21 may contact the first vertical conductive pattern VCP11 or VCP12. The second vertical conductive pattern VCP21 may include a second liner conductive layer LC2 and a core conductive layer CC. The core conductive layer CC may be disposed in a central portion of the second slit SI2. The second liner conductive layer LC2 may be disposed between the second slit insulating layer 12 and the core conductive layer CC. The second liner conductive layer LC2 may extend along a bottom surface of the core conductive layer CC to be disposed between the core conductive layer CC and the first vertical conductive pattern VCP11 or VCP12.
[0100] Each of the first liner conductive layer LC11, the upper liner conductive layer LC12, and the second liner conductive layer LC2 may include a metal nitride layer. According to an embodiment, each of the first liner conductive layer LC11, the upper liner conductive layer LC12, and the second liner conductive layer LC2 may include a titanium nitride (TiN).
[0101] The doped semiconductor layer SE may include at least one of an n-type impurity and a p-type impurity. According to an embodiment, the doped semiconductor layer SE may include a p-type doped silicon layer such as a boron doped silicon layer. The doped semiconductor layer SE may include a crystalline region or include the crystalline region and an amorphous region. The amorphous region may be formed between the crystalline region and the second vertical conductive pattern VCP21.
[0102] Each of the metal layer M and the core conductive layer CC may include a low-resistance metal. According to an embodiment, each of the metal layer M and the core conductive layer CC may include tungsten.
[0103]
[0104] Referring to
[0105] When the first semiconductor layer SE1 is conformally formed on the inner wall of the multilayer ML, the first channel structure CH1 may further include a first core insulating layer Cal and a first capping pattern CAP1 which fill a central region of the first semiconductor layer SE1. The first core insulating layer Cal may have a smaller height than the first semiconductor layer SE1. The first capping pattern CAP1 may be surrounded with an upper end of the first semiconductor layer SE1 which protrudes farther than the first core insulating layer Cal, and may be disposed on the first core insulating layer Cal. The first capping pattern CAP1 may contact the first semiconductor layer SE1. The first capping pattern CAP1 may include a doped semiconductor layer doped with an impurity. According to an embodiment, the first capping pattern CAP1 may include a doped silicon layer including an n-type impurity.
[0106] The multilayer ML may extend along a sidewall of the first channel structure CH1. The multilayer ML may include a tunnel insulating layer TI configured to enclose the first channel structure CH1, a data storage layer DL configured to enclose the tunnel insulating layer TI, and a blocking insulating layer BI configured to enclose the data storage layer DL.
[0107] The data storage layer DL may include a charge trapping layer, a material layer including a conductive nanodot, or a phase-change material layer.
[0108] The data storage layer DL may store data changed by using Fowler-Nordheim tunneling induced by the voltage difference between each of word lines WL among the first conductive patterns CP1 and the first channel structure CH1 which are described with reference to
[0109] The data storage layer DL ay store data based on an operating principal other than Fowler-Nordheim tunneling. For example, the data storage layer DL may include a phase-change material layer and may store data according to a phase change.
[0110] The blocking insulating layer B1 may include an oxide layer capable of blocking charges. The tunnel insulating layer TI may include a silicon oxide layer capable of charge tunneling.
[0111] Referring to
[0112] When the second semiconductor layer SE2 is conformally formed on the inner wall of the gate insulating layer GI, the second channel structure CH2 may further include a second core insulating layer CO2 and a second capping pattern CAP2 which fill a central region of the second semiconductor layer SE2. The second semiconductor layer SE2 may extend along a sidewall and a bottom surface of the second core insulating layer CO2 and may contact the first channel structure CH1 as shown in
[0113] The gate insulating layer GI may be disposed between the second channel structure CH2 and the electrode portion EP of the second conductive pattern. The gate insulating layer GI may extend along the sidewall of the second channel structure CH2,
[0114]
[0115] Referring to
[0116] Each of the second conductive patterns CP2 may include at least one connecting portion CN. According to an embodiment, the connecting portion CN may be coupled to the first opening OP1 and may have a bar shape extending in the second horizontal direction Y as shown in
[0117]
[0118] Each of structures illustrated in
[0119] Referring to
[0120] According to an embodiment, the doped semiconductor layers 10, 20, and 30A shown in
[0121] Referring to
[0122] Referring to
[0123] Referring to
[0124] A bottom surface of the first semiconductor layer SE1 may directly contact the doped semiconductor layer 10 as shown in
[0125] The bottom surface of the first semiconductor layer SE1 may be coupled to a lower channel structure LPC passing through the lower stack structure LST as shown in
[0126] An outer wall of the lower channel structure LPC may be surrounded with a lower gate insulating layer LGI. The doped semiconductor layer 20 may contact a bottom surface of the lower channel structure LPC. The first semiconductor layer SE1 may be coupled to the doped semiconductor layer 20 via the lower channel structure LPC. The lower channel structure LPC may be formed by growing a semiconductor material by a selective epitaxial growth method or by depositing a semiconductor material. The lower channel structure LPC may include an n-type impurity. The impurity may be doped into the lower channel structure LPC by an in-situ method or an ion injection method.
[0127] The first channel structures CH1 may extend into the doped semiconductor layer 30 as shown in
[0128] The first channel structures CH1 may extend into the first layer 30A. The first semiconductor layer SE1 of each of the first channel structures CH1 may directly contact the second layer 30B, The second layer 30B may protrude towards a sidewall of the first semiconductor layer SE1 and may divide the multilayer into a first multilayer pattern ML1 and a second multilayer pattern ML2. The third layer 30C may be omitted in some cases.
[0129] Referring to
[0130] The first vertical conductive pattern VCP1 may serve as a pick-up plug for transferring an electrical signal to the doped semiconductor layer 10, 20, or 30.
[0131] According to the structures described above with reference to
[0132] The second conductive patterns CP2 shown in
[0133] According to a manufacturing method of a semiconductor device according to an embodiment a process of forming first conductive patterns enclosing first channel structures is separately performed from a process of forming second conductive patterns enclosing second channel structures. Thereby, a level of difficulty of a manufacturing process of a semiconductor device may be decreased. Hereinafter, various embodiments of a manufacturing method of a semiconductor device will be described below.
[0134]
[0135] Referring to
[0136] According to an embodiment, the first material layers may include an insulating material for a first interlayer insulating layer, and the second material layers may include a sacrificial material having a different etch rate from the first material layers. The first material layers may include a silicon oxide layer and the second material layers may include a silicon nitride layer.
[0137] According to an embodiment, second material layers may include a conductive material for first conductive patterns, and first material layers may include a sacrificial material having a different etch rate from the second material layers. The first material layers may include an undoped silicon layer and the second material layers may include a doped silicon layer.
[0138] According to an embodiment, first material layers lay include an insulating material for a first interlayer insulating layer, and second material layers may include a conductive material for first conductive patterns. The first material layers may include a silicon oxide layer and the second material layers may include one of a doped silicon layer, a metal silicide layer, a metal layer, and a metal nitride layer.
[0139] After step P1, step P3 for forming a first channel structure passing through the first material layers and the second material layers may be performed, Step P3 may include forming first holes passing through the first material layers and the second material layers, and filling each of the first holes with the first channel structure.
[0140] Step P5 for forming a first slit may be performed following step P3, After step P5, steps P7 and P9 may be sequentially performed or step P9 may be performed while skipping step P7 depending on embodiments.
[0141] According to an embodiment, when first material layers include an insulating material for a first interlayer insulating layer, and second material layers include a sacrificial material, the second material layers may be replaced with third material layers through first slits during step P7. For example, the second material layers may be selectively removed by bringing an etching material in through a first slit, Damage to the first material layers may be minimized by using a difference in etch rate between the first material layers and the second material layers. Subsequently, regions from which the second material layers are removed may be filled with the third material layers. The third material layers may be a conductive material for first conductive patterns.
[0142] According to an embodiment, when second material layers include a conductive material for first conductive patterns and first material layers include a sacrificial material having a different etch rate from the second material layers, the first material layers may be replaced with third material layers through a first slit during step P7. For example, the first material layers may be selectively removed by bringing an etching material in through the first slit, Damage to the second material layers may be minimized by using a difference in etch rate between the first material layers and the second material layers, Subsequently, regions from which the first material layers are removed may be filled with the third material layers. The third material layers may be an insulating material for an interlayer insulating layer.
[0143] According to an embodiment, step P7 may be omitted when first material layers include an insulating material for a first interlayer insulating layer and second material layers include a conductive material for first conductive patterns.
[0144] According to various embodiments as described above, after first stack structures each including first interlayer insulating layers and first conductive patterns alternately stacked on each other are formed, a first slit may be filled with a first vertical structure during step P9,
[0145]
[0146]
[0147] Referring to
[0148] As described above, to form the first conductive patterns 103 to have the stepped shape, a process for pattering the first material layers and the second material layers which are described above with reference to
[0149] Each of the first conductive patterns 103 may include a pad portion 103P protruding from the end portion EG of each of the first stack structures ST1 in the first direction Z. According to an embodiment, a process for directly forming a conductive pattern on an end portion of each of the second material layers which are patterned into the stepped shape may be further performed to form the pad portion 103P. According to an embodiment, a process for forming a pad pattern on an end portion of each of the second material layers which are patterned into the stepped shape may be further performed to form the pad portion 103P. The pad pattern may include the same material as the second material layers. The pad pattern may be replaced with the third material layers during a step, i.e., P7 of
[0150] Each of the first stack structures ST1 may further include a first upper insulating layer 105 covering the stepped structure. A surface of the first upper insulating layer 105 may be planarized by a planarizing process.
[0151] The first channel structures CH1 may be formed in first holes H1 during step P3 described above with reference to
[0152] The first slit SI1 separating the first stack structures ST1 from each other may extend to pass through the first upper insulating layer 105. The first slit SI1 may be filled with a first vertical structure 115 during step P9 illustrated in
[0153] According to an embodiment, forming the first slit insulating layer 111 may include conformally forming an insulating layer on the sidewall of the first slit SI1. According to an embodiment, forming the first slit insulating layer 111 may include completely filling the first slit SU with an insulating material, and etching the insulating material to expose a bottom surface of the first slit SU.
[0154] The first vertical conductive pattern 113 may at least include a doped semiconductor layer. According to an embodiment, the first vertical conductive pattern 113 may include a doped silicon layer. The doped semiconductor layer of the first vertical conductive pattern 113 may include at least one of an n-type impurity and a p-type impurity. When the first vertical conductive pattern 113 serves as a source pick-up plug coupled to a source region, the doped semiconductor layer of the first vertical conductive pattern 113 may include an n-type impurity. According to an embodiment, the first vertical conductive pattern 113 may further include the first conductive material M1 and the second conductive material M2 as shown in
[0155]
[0156] Referring to
[0157] The second interlayer insulating layers 121 may include various insulating materials. According to embodiment, the second interlayer insulating layers 121 may include a silicon oxide layer. The sacrificial layers 123 may include a different material from the second interlayer insulating layers 121. For example, the sacrificial layers 123 may include a material having a different etch rate from the second interlayer insulating layers 121. According to an embodiment, the sacrificial layers 123 may include a silicon nitride layer.
[0158] After forming the second stack structure ST2, second holes H2 passing through the second interlayer insulating layers 121 and the sacrificial layers 123 of the second stack structure ST2 may be formed. The second holes H2 may expose the first channel structures CH1, respectively. In an embodiment, the second holes H2 may expose the first channel structures CH1 in a one-to-one manner whereby a single second hole H2 exposes a single first channel structure CH1.
[0159] Referring to
[0160] The second interlayer insulating layers 121 and the sacrificial layers 123 which enclose the second channel structures CH2 coupled to the first channel structures CH1 and are alternately stacked on each other may be formed by the processes described with reference to
[0161]
[0162] Referring to
[0163] Thereafter, the second stack structure ST2 may be etched by an etching process using the mask pattern 131 as an etching barrier. Thereby, the end portion EG of each of the first stack structures ST1 may be exposed. For example, the first upper insulating layer 105 corresponding to the end portion EG of each of the first stack structures ST1 may be exposed. A portion of the first slit SI1 and a portion of the first vertical structure VP1 may be exposed by the etched second stack structure ST2.
[0164] The mask pattern 131 may be removed after the end portion EG of each of the first stack structures ST1 is exposed.
[0165]
[0166] Referring to
[0167] Subsequently, at least one first opening OP1, at least one second opening OP2, and the second slit SI2 may be formed by etching the second upper insulating layer 135 and the second stack structure ST2, The first opening OP1, the second opening OP2, and the second slit SI2 may be simultaneously formed by an etching process using a mask pattern (not illustrated) having opening regions corresponding to the first opening OP1, the second opening OP2, and the second slit SI2 as an etching barrier. The mask pattern may be a photoresist pattern and may be removed after the first opening OP1, the second opening OP2, and the second slit SI2 are formed. Each of the first opening OP1, the second opening OP2, and the second slit SI2 may expose the sacrificial layers 123.
[0168] The second slit SI2 may be formed by etching a first region of the second stack structure ST2 which overlaps the first slit SI1. At least one first opening OP1 and at least one second opening OP2 may be formed at second regions of the second stack structure ST2, respectively, which overlap the first stack structures ST1. The first opening OP1, the second opening OP2, and the second slit SI2 may have the layout described above with reference to
[0169] Referring to
[0170] Referring to
[0171] The conductive material 151 may have a thickness to open a central region of each of the first opening OP1 and the second slit SI2 and to completely fill the second opening OP2, According to an embodiment, as described above with reference to
[0172] The conductive material 151 may be formed by using an Atomic layer deposition (ALD) method, a chemical vapor deposition (CVD) method, and the like. The conductive material 151 may include metal for low resistance wiring. For example, the conductive material 151 may include at least one of a metal layer and a metal silicide layer. For example, a metal layer may include tungsten, cobalt, ruthenium, and the like. A metal silicide layer may include tungsten silicide, cobalt silicide, and the like. However, the embodiment is not limited thereto, and a metal layer and a metal silicide layer may include various metals.
[0173] Although not illustrated in
[0174] As described above with reference to
[0175] Referring to
[0176] Each of the second conductive patterns 151P1, 151P2, and 151P3 may include the electrode portions EP, the connecting portion CN, and the first spacer electrode SP1, or include the electrode portions EP, the connecting portion CN, and the second spacer electrode SP2 as described above in
[0177] A portion of the conductive material 151 completely filling the second opening OP2 shown in
[0178] A portion of the conductive material 151 formed along a surface of each of the first opening OP1 and the second slit 512 shown in
[0179] The first and second spacer electrodes SP1 and SP2 may remain lower than the connecting portion CN by the etching process shown in
[0180] Referring to
[0181] The third upper insulating layer 153 may be conformal y deposited on a surface of the second slit SI2 having a greater width than the first opening OP1. The third upper insulating layer 153 may completely fill the second opening OP2 having a smaller width than the first opening OP1. The third upper insulating layer 153 may extend to cover the second upper insulating layer 135.
[0182] Referring to
[0183] The plurality of patterns 153A, 153B, and 153C may include the separation insulating layer 153A, the second slit insulating layer 153B, and the upper insulating pattern 153C. The separation insulating layer 153A may fill a space between the second conductive patterns 151P1 and 151P2 in the first opening OP1. The second silt insulating layer 153B may be formed on the sidewall of the second slit SI2 and cover a sidewall of each of the second conductive patterns 151P2 and 151P3. The upper insulating pattern 153C may fill an upper end of the second opening OP2.
[0184] Referring to
[0185] Referring to
[0186] Each of the first conductive patterns 103 may be coupled to the corresponding first contact plug 161A. The first contact plug 161A may pass through the second upper insulating layer 135 and the first upper insulating layer 105 to be coupled to the corresponding first conductive pattern 103. The first contact plug 161A may be coupled to an end portion of the corresponding first conductive pattern 103 which is exposed through the stepped structure formed by the first conductive patterns 103. The first contact plug 161A may be coupled to the pad portion 103P of the corresponding first conductive pattern 103.
[0187] Each of the second conductive patterns 151P1, 151P2, and 151P3 may be coupled to the corresponding second contact plug 161B. The second contact plug 1618 may pass through the second upper insulating layer 135 and the second interlayer insulating layer 121 to be coupled to the corresponding second conductive pattern (for example, 151P2).
[0188]
[0189] Referring to
[0190] Each of the second conductive patterns 151P1′,151P2′, and 151P3′ may include the electrode portions EP and the connecting portion CN as described above with reference to
[0191] A portion of the conductive material 151 completely filling the second opening OP2 shown in
[0192] After the process shown in
[0193]
[0194] Referring to
[0195] The first slit SI1 may be filled with a first vertical structure 219 during step P9 shown in
[0196] The first vertical conductive pattern 217 may at least include a doped semiconductor layer. According to an embodiment, forming the first vertical conductive pattern 217 may include filling a central region of the first slit SI1 which is opened by the first slit insulating layer 211 with a doped semiconductor layer 213, opening an upper end of the first slit SI1 by removing a portion of the doped semiconductor layer 213, and filling the open upper end of the first slit SI1 with an upper conductive layer 215 containing metal. When the first vertical conductive pattern 217 serves as a source pick-up plug coupled to a source region, the doped semiconductor layer 213 may include an n-type impurity. The upper conductive layer 215 containing metal may include at least one of a metal silicide layer, a metal layer, and a metal nitride layer. The upper conductive layer 215 may include metal such as tungsten, cobalt, ruthenium, for low resistance wiring.
[0197] After forming the first stack structures ST1 and the first vertical structure 219, second conductive patterns 251P1, 251P2, and 251P3 separated from each other by the first opening OP1 or the second slit SI2 may be formed. The second conductive patterns 251P1, 251P2, and 251P3 may be formed by using the processes described above with reference to
[0198] Each of the second conductive patterns 251P1, 251P2, and 251P3 may expose the end portion EG of the first stack structure ST1. Each of the second conductive patterns 251P1, 251P2, and 251P3 may include the electrode portions EP and the connecting portion CN as described above with reference to
[0199] The second channel structures CH2 may be surrounded with second interlayer insulating layers 221 and the electrode portions EP which are alternately stacked on each other in the first direction Z. The outer wall of each of the second channel structures CH2 may be surrounded with the gate insulating layer GI. Each of the second conductive patterns 251P1, 251P2, and 251P3 may further include a first spacer electrode or a second spacer electrode as described above with reference to
[0200] The first opening OP1 and the second slit SI2 between the second conductive patterns 251P1, 251P2, and 251P3 which neighbor each other, and the upper end of the second opening OP2 which is opened above the connecting portion CN may be completely filled with a third upper insulating layer. Subsequently, a surface of the third upper insulating layer may be planarized. The third upper insulating layer may be divide into a separation insulating layer 253A filling the first opening OP1, a second slit insulating layer 253B filling the second slit 512, and an upper insulating pattern 253C filling the upper end of the second opening OP2.
[0201] Referring to
[0202] The first contact hole 259A may pass through the second upper insulating layer 235 and the first upper insulating layer 205 to expose an end portion of the corresponding first conductive pattern 203. The first contact hole 259A may be disposed on the end portion EG of the first stack structure ST1.
[0203] The second contact hole 2596 may pass through the second upper insulating layer 235 to expose the corresponding second conductive pattern (for example, 251P2). The second contact hole 2596 may further pass through the second interlayer insulating layer 221.
[0204] The third contact hole 259C may pass through the second slit insulating layer 2536 to expose the first vertical conductive pattern 217. The third contact hole 259C may further pass through the second interlayer insulating layer 221 which remains at a bottom surface of the second slit SI2.
[0205] The first, second, and third contact holes 259A, 2596, and 259C may be simultaneously formed by an etching process using a mask pattern (not illustrated) which has open regions that correspond to the first, second, and third contact holes 259A, 2596, and 259C as an etching barrier. The mask pattern may be a photoresist pattern and may be removed after the first, second, and third contact holes 259A, 2596, and 259C are formed.
[0206] Referring to
[0207] A conductive material for the first and second contact plugs 261A and 261B, and the second vertical conductive pattern 261C may include metal to improve resistance. The second vertical conductive pattern 261C may be coupled to the upper conductive layer 215 of the first vertical conductive pattern 219. Each of the first conductive patterns 203 may be coupled to the corresponding first contact plug 261A. Each of the second conductive patterns 251P1, 251P2, and 251P3 may be coupled to the corresponding second contact plug 261B. Each of the first and second contact plugs 261A and 261B, and the second vertical conductive pattern 261C may further include the second liner conductive layer LC2 as shown in
[0208] The present disclosure may lower a level of difficulty of a manufacturing process of a semiconductor device by separately performing a process of forming first conductive patterns surrounding first channel structures and a process of forming second conductive patterns enclosing second channel structures.
[0209]
[0210] Referring to
[0211] The memory device 1120 may be a multi-chip package formed of a plurality of flash memory chips. The memory device 1120 may include at least one of the structures according to the embodiments described with reference to
[0212] The memory controller 1110 may be configured to control the memory device 1120 and include a Static Random Access Memory (SRAM) 1111, a CPU 1112, a host interface 1113, an Error Correction Code circuit (ECC) 1114, and a memory interface 1115, The SRAM 1111 may serve as an operation memory of the CPU 1112, the CPU 1112 may perform overall control operations for data exchange of the memory controller 1110, and the host interface 1113 may include a data exchange protocol for a host connected with the memory system 1100. In addition, the ECC 1114 may detect and correct errors included in the data read from the memory device 1120, and the memory interface 1115 may perform interfacing with the memory device 1120. In addition, the memory controller 1110 may further include a Read Only Memory (ROM) for storing code data for interfacing with the host.
[0213] The above-described memory system 1100 may be a memory card or a Solid State Disk (SSD) equipped with the memory device 1120 and the memory controller 1110. For example, when the memory system 1100 is an SSD, the memory controller 1110 may communicate with an external device (e.g., a host) through one of various interface protocols including a Universal Serial Bus (USB), a MultiMedia Card (MMC), Peripheral Component Interconnection-Express (PCI-E), Serial Advanced Technology Attachment (SATA), Parallel Advanced Technology Attachment (PATA), a Small Computer System Interface (SCSI), an Enhanced Small Disk Interface (ESDI), and Integrated Drive Electronics (IDE).
[0214]
[0215] Referring to
[0216] So far as not being differently defined, all terms used herein including technical or scientific terminologies have meanings that they are commonly understood by those skilled in the art to which the present disclosure pertains. So far as not being clearly defined in this application, terms should not be understood in an ideally or excessively formal way.