SYSTEM AND METHOD FOR CLEANING AN OBJECT
20240042499 ยท 2024-02-08
Inventors
Cpc classification
B08B1/20
PERFORMING OPERATIONS; TRANSPORTING
B08B1/50
PERFORMING OPERATIONS; TRANSPORTING
International classification
B08B7/00
PERFORMING OPERATIONS; TRANSPORTING
B08B1/00
PERFORMING OPERATIONS; TRANSPORTING
Abstract
The present invention relates generally to a system and a method for cleaning the surface of an object. More particularly, the present invention relates to a system and a method that removes inorganic contaminants from the surface of the object and then activates the surface and removes organic contaminants therefrom. The system for cleaning an object includes a first cleaner (120), including at least one elastomeric roll (122), rotatably mounted to said first cleaner and having a generally cylindrical outer surface configured to contact a first surface of the object for removing inorganic contaminants. The system also includes at least one adhesive roll (424,434), rotatably mounted to said first cleaner and having a generally cylindrical outer surface in contact with a portion of said outer surface of said at least one elastomeric roll. Additionally, the system includes at least one second cleaner (440), configured to operably receive the object from said first cleaner, and comprising an electromagnetic radiation source (342) adapted to selectively emit electromagnetic radiation with a wavelength in a range of 10 nm to 280 nm to irradiate at least the first surface of the object so as to activate at least the first surface and to decontaminate organic contaminants therefrom.
Claims
1. A system for cleaning an object, the system comprising: a first cleaner, including: at least one elastomeric roll, rotatably mounted to said first cleaner and having a generally cylindrical outer surface configured to contact a first surface of the object for removing inorganic contaminants; at least one adhesive roll, rotatably mounted to said first cleaner and having a generally cylindrical outer surface in contact with a portion of said outer surface of said at least one elastomeric roll; at least one second cleaner, configured to operably receive the object from said first cleaner, and comprising an electromagnetic radiation source adapted to selectively emit electromagnetic radiation with a wavelength in a range of 10 nm to 280 nm to irradiate at least the first surface of the object so as to activate at least the first surface and to decontaminate organic contaminants therefrom.
2. The system for cleaning an object according to claim 1, wherein said electromagnetic radiation source is adapted to selectively emit electromagnetic radiation with a wavelength in a range of 100 nm to 280 nm.
3. The system for cleaning an object according to claim 2, wherein said electromagnetic radiation source is adapted to selectively emit electromagnetic radiation with a wavelength in a range of 170 nm to 180 nm.
4. The system for cleaning an object according to claim 1, wherein said first cleaner comprises a first support, the object passing between said at least one elastomeric roll and said first support such that said first support is in contact with a second, opposing surface of the object.
5. The system for cleaning an object according to claim 4, wherein said first support is at least one process roll.
6. The system for cleaning an object according to claim 4, wherein said at least one elastomeric roll is a first elastomeric roll and said first support comprises a rotatable second elastomeric roll configured to remove inorganic contaminants from the second surface of the object.
7. The system for cleaning an object according to claim 6, further comprising a second rotatable adhesive roll contactingly engaging with said second elastomeric roll.
8. The system for cleaning an object according to claim 1, wherein said at least one second cleaner is operably contiguous with said first cleaner.
9. The system for cleaning an object according to claim 8, wherein said at least one second cleaner configured to receive the object directly from said first cleaner.
10. The system for cleaning an object according to claim 1, wherein said at least one second cleaner further comprises a housing configured to shieldingly encase said electromagnetic radiation source and reflect any electromagnetic radiation emitted from said electromagnetic radiation source back towards at least the first surface of the object.
11. The system for cleaning an object according to claim 1, wherein said electromagnetic radiation source comprises at least one emitter.
12. The system for cleaning an object according to claim 1, wherein said at least one emitter is a UVC light-emitting diode.
13. The system for cleaning an object according to claim 1, wherein said at least one second cleaner comprises a primary second cleaner and at least one secondary second organic cleaner arranged operably contiguous to, and configured to receive the object from, said primary second cleaner.
14. A method for cleaning an object, comprising: receiving the object in a first cleaner according to claim 1; contacting a first surface of the object with said at least one elastomeric roll so as to remove inorganic contaminants from at least a first surface of the object; passing the object from said first cleaner to a second cleaner according to claim 1, and emitting electromagnetic radiation with a wavelength in a range of 100 nm to 280 nm from the electromagnetic radiation source onto at least the first surface of the object.
15. The method according to claim 14, further comprising: contacting a second opposing surface of the object with a second elastomeric roll so as to remove inorganic contaminants from the second opposing surface.
16. The method for cleaning an object according to claim 14, the method further comprising: passing the object from a primary second cleaner to a secondary second cleaner, operably contiguous to said primary second cleaner, and comprising a further electromagnetic radiation source; and emitting electromagnetic radiation with a wavelength in a range of 100 nm to 280 nm from said further electromagnetic radiation source onto at least one of the first surface or the second surface of the object.
17. The method of cleaning an object according to claim 14, wherein said electromagnetic radiation source of said primary or secondary second cleaner is adapted to selectively emit electromagnetic radiation with a wavelength in a range of 170 nm to 180 nm.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0045] Embodiments of the invention are now described, by way of example only, hereinafter with reference to the accompanying drawings, in which:
[0046]
[0047]
[0048]
[0049]
[0050]
[0051]
[0052]
[0053] In the drawings, like reference numerals refer to like parts.
DETAILED DESCRIPTION
[0054] Certain terminology is used in the following description for convenience only and is not limiting. Further, as used herein, the terms received, conveyed, mounted are intended to include direct connections or relationships between two members without any other members interposed therebetween, as well as, indirect connections between members in which one or more other members are interposed therebetween. The terminology includes the words specifically mentioned above, derivatives thereof, and words of similar import.
[0055] Further, unless otherwise specified, the use of ordinal adjectives, such as, first, second, third, primary, secondary etc. merely indicate that different instances of like objects are being referred to and are not intended to imply that the objects so described must be in a given sequence, either temporally, spatially, in ranking or in any other manner.
[0056] Referring now to
[0057] The cleaning system 100 has an adhesive roll 124 rotatably mounted to the first cleaner 120. The adhesive roll 124 has a generally cylindrical outer surface, known as an adhesive surface 125, arranged so that a portion of the adhesive surface 125 of the adhesive roll 124 is in contact with a portion of cleaning surface 123 of the elastomeric roll 122. The adhesive surface 125 is adapted to remove accumulated inorganic contaminants from the cleaning surface 123 as the elastomeric roll 122 and adhesive roll 124 rotate relative to one another. In this way, the adhesive surface 125 continually refreshes the cleaning surface 123 for optimal cleaning of the sheet substrate 110.
[0058] Further, a process roll 126 is mounted in the cleaning system 100. The process roll 126 has a generally cylindrical outer surface, known as a support surface, that is arranged to contact the second surface 114 of the sheet substrate 110 as it is received by the first cleaner 120. That is, the process roll 126 supports the sheet substrate 110 as it is engaged with the elastomeric roll 122.
[0059] The process roll 126 and the elastomeric roll 122 are opposingly arranged with a spacing, or nip gap, therebetween. Thus, the process roll 126 and the elastomeric roll 122 are arranged to respectively engage opposing portions of the first and second surfaces 112, 114 of the sheet substrate 110 as it is received by the first cleaner 120.
[0060] The second cleaning system 140 includes an EMR source 142 that is adapted to irradiate the sheet substrate 110 after it has been cleaned by the first cleaner 120. The emitted electromagnetic radiation 144 irradiates a portion of the first surface 112. That is, the emitted electromagnetic radiation 144 irradiates an area of the first surface 112 as the sheet substrate 110 is conveyed within the second cleaner 140.
[0061] The EMR source 142 is configured to emit electromagnetic radiation 144 with a wavelength in the range 10 nm to 280 nm. That is, the EMR source 142 is configured to emit UV-C light. Optionally, the EMR source 142 is configured to emit electromagnetic radiation 144 with a wavelength in the range 100 nm to 280 nm. Yet more optionally and preferably, the EMR source 142 is configured to emit electromagnetic radiation 144 with a wavelength in the range 170 nm to 180 nm.
[0062] The emitted electromagnetic radiation 144 thus irradiates any organic contaminants on the first surface 112 causing the organic contaminants to break down. Once broken down, the organic contaminants readily evaporate or volatilise from the first surface 112, thereby decontaminating the first surface 112.
[0063] The emitted electromagnetic radiation 144 provided by the EMR source 142 is also adapted to activate (while decontaminating) the first surface 112 of the sheet substrate 110. As used herein, activate means causing one or more effects on the first surface, including, for example, (i) providing an ionisation of the substrate 110, (ii) providing an electrostatic surface to the substrate 110, or (iii) providing chemical modification of a component of the substrate 110. In this way, the substrate 110 is modified so as to prepare it for subsequent processing.
[0064] The EMR source 142 of the second cleaner 140 may be actuated and adjusted (i.e. controlled) by a controller (not shown). The controller may be configured to selectively activate the EMR source 142. Here, selective activation may be in response to one or more sensors adapted, for example, to detect the presence of the sheet substrate 110 within the second cleaner 140 (e.g. at a predetermined location). However, it is understood by the person skilled in the art that selective activation of the EMR source 142 may be in response to any other suitable sensor input (measuring a predetermined parameter), as is the selective deactivation of the EMR source 142.
[0065] The controller may further be configured to adjust the characteristics of the electromagnetic radiation 144 emitted by the EMR source 142. For example, the controller may be configured to selectively adjust any one of the wavelength, the wavelength range and the power output of the emitted electromagnetic radiation 144. In this way, the electromagnetic radiation 144 can be tuned to the sheet substrate 110 undergoing the cleaning process. Thus, the electromagnetic radiation 144 can be optimised (i.e. maximise efficiency) to the organic contamination on a sheet substrate 110. Additionally, or alternatively, the electromagnetic radiation 144 can be optimised to the composition of the sheet substrate 110, so as to prevent damage or degradation of sensitive substrates and films, or to provide a specific type of activation to a surface.
[0066] In use, the cleaning apparatus 100 is configured to convey the sheet substrate 110 in the direction indicated by the arrows of
[0067] Additionally, the sheet substrate 110 may be conveyed by driving rotation of the elastomeric roll 122 and the process roll 126. The elastomeric roll 122 may be driven by using a direct drive system or may be driven due to the rotational engagement with a driven adhesive roll.
[0068] The sheet substrate 110 is received by the first cleaner 120 such that it engages with the nip gap between the elastomeric roll 122 and process roll 126. That is, the first surface 112 of the sheet substrate 110 contacts the cleaning surface 123 of the elastomeric roll 122, and the second surface 114 contacts the support surface of the process roll 126. Due to the propensity of the cleaning surface 123 to collect inorganic contaminants, they are removed from the first surface 112 as the sheet substrate 110 is conveyed between the nip gap.
[0069] As shown in
[0070] As the sheet substrate 110 is conveyed through the second cleaner 140, it is irradiated by electromagnetic radiation 144, activating the first surface 112 and removing organic decontaminants, as explained previously.
[0071] Referring now to
[0072] Further,
[0073] The second cleaner 240 of the example of
[0074] In use, the first and second EMR sources 242, 252 are configured to irradiate a first surface 212 of the sheet substrate 210 with a first and second electromagnetic radiation 244, 254, respectively. In this way, the first surface 212 is activated and decontaminated of organic contaminants twice in succession. Thus, the two successive EMR sources 242, 252 irradiate the first surface 212 using comparatively low power yet ensure a more effective treatment than what would be achieved using only a single EMR source (e.g. 142) with a total power output equivalent to the two successive EMR sources 242, 252 combined.
[0075] Referring now to
[0076] Further,
[0077] The housing 370 is provided with an inlet and an outlet (not shown in detail) so that, in use, the sheet substrate 310 may be conveyed through the second cleaner 340. The second cleaner 340 is positioned downstream of (i.e. immediately adjacent to) the first cleaner 320, so that the sheet substrate 310 is received directly from the first cleaner 320 through the inlet. After irradiation by the electromagnetic radiation 344, the sheet substrate 310 is dispensed from the outlet.
[0078] As mentioned previously, the housing 370 is adapted to reflect electromagnetic radiation 344 emitted from the EMR source 342. That is, electromagnetic radiation 344 which does not directly irradiate the first surface 312, for example, due to scatter from EMR source 342, or due to reflection from any surface, such as the first surface 312, is thereby reflected back to the first surface 312. In this way, during operation of the second cleaner 340, basically all electromagnetic radiation 344 (not taking any possible leaks or absorption into account) is maintained within the housing 370 (and eventually reflected onto the first surface 312), ensuring safety of operators from the electromagnetic radiation and increasing efficiency of the second cleaner 340.
[0079] Referring now to
[0080] Further,
[0081] The second cleaner 440 and its features are substantially the same as the second cleaner 140 of the example embodiment shown in
[0082] The first cleaner 420 includes a first elastomeric roll 422 mounted so as to contact and remove inorganic contaminants from a first surface 412 of the sheet substrate 410 in the same manner as the elastomeric roll 122 of the example embodiment shown in
[0083] The first cleaner 420 also includes a second elastomeric roll 432 mounted so as to contact and remove inorganic contaminants from a second surface 414 of the sheet substrate 410. The second adhesive roll 434 is rotatably mounted proximal to the second elastomeric roll 432. The second adhesive roll 434 includes an outer adhesive surface that is configured and arranged to operate in substantially the same manner as the corresponding adhesive surface 425 of the first adhesive roll 424. Thus, by engagement with the adhesive surface of the second adhesive roll 434, the cleaning surface of the second elastomeric roll 432 is refreshed by the removal of accumulated inorganic contaminants.
[0084] The first and second elastomeric rolls 422, 432 are opposingly arranged with a spacing or nip gap, therebetween. That is, the first and second elastomeric rolls 422, 432 are arranged to respectively engage opposing portions of the first and second surfaces 412, 414 of the sheet substrate 410 as it is received by the first cleaner 420.
[0085] In use, the cleaning system 400 is adapted to treat the sheet substrate 410 in the same direction and manner as described in respect of the example embodiment shown in
[0086] Referring now to
[0087] Further,
[0088] The primary first and second cleaners 520, 540 and their respective features are arranged and configured substantially the same as the first and second cleaners 120, 140 of the example embodiment shown in
[0089] The secondary second cleaner 550 and its features are arranged and configured substantially the same as the primary second cleaner 540, apart from that the EMR source 552 irradiates the second surface 514 of the sheet substrate 510.
[0090] In use, the first surface 512 is cleaned of inorganic contaminants by the primary first elastomeric roll 522 of the first cleaner 520. The sheet substrate 510 is then conveyed to and received directly by the primary second cleaner 540. The EMR source 542 of the primary second cleaner 540 irradiates the first surface 512 so as to activate it as well as decontaminate organic contaminants, therefrom.
[0091] Subsequently, the sheet substrate 510 is then conveyed to and received directly by the secondary second cleaner 550. The EMR source 552 of the secondary second cleaner 550 irradiates the second surface 514, so as to activate it, as well as, decontaminate organic contaminants, therefrom.
[0092] Optionally, the cleaning system 500 may include a secondary first cleaner 530 to remove inorganic contaminants from the second surface 514. The cleaning system 500 may thus be arranged in a number of appropriate configurations. For example, the secondary first cleaner 530 may be positioned downstream of both, the first primary cleaner 520 and the second primary cleaner 540. In this way, the second surface 514 is operably cleaned after the first surface 512.
[0093] Alternatively, the secondary first cleaner 530 may be opposingly arranged with the primary first cleaner 520 in the manner described above in relation to the example of
[0094] The secondary second cleaner 550 may be opposingly arranged with the primary second cleaner 540. In this way, in use, the first and second surfaces 512, 514 are operably irradiated at the same time. Alternatively, the secondary second cleaner 550 may be arranged downstream of the primary second cleaner 540. In this way, in use, the first surface 512 is operably irradiated prior to the second surface 514. Each of the primary and secondary EMR sources 542, 552 are substantially the same as in the example embodiment shown in
[0095] Referring now to
[0096] Further,
[0097] The first and second cleaners 620, 640 and their respective features are substantially the same as the first and second cleaners 120, 140 of the example embodiment shown in
[0098] The cleaning system 600 includes a conveyor system adapted to convey objects 615, 615 through the cleaning system 600. The conveyor system includes a belt 660 as support for the objects 615, 615 within the cleaning system 600. In this way, the objects 615, 615 rest with a respective first surface 612, 612 facing away from the belt 660.
[0099] As will be readily apparent, in use, a conveyor system may support a number of objects within the cleaning system 600 depending upon the dimensions of the objects 615, 615 and the spatial capacity of the conveyor system. A plurality of objects 615, 615 may be disposed in a machine direction (see arrows) of the belt 660 at any one time. One or more objects 615, 615 may also be disposed in a transverse direction across the belt 660 (e.g. in parallel). The example embodiment in
[0100] In use, the objects 615, 615 are conveyed sequentially through the cleaning system 600. Within the first cleaner 620, the elastomeric roll 622 contactingly engages an object, in this case the first object 615, and removes inorganic contaminants from its first surface 612 in substantially the same manner as described with reference to any of the previous example embodiments.
[0101] Subsequently, the object 615 is conveyed to the second cleaner 640 where the EMR source 642 irradiates the first surface 612 with electromagnetic radiation 644, so as to activate it and decontaminate organic contaminants therefrom.
[0102] As mentioned previously, the EMR source 642 of the second cleaner 640 may be actuated and adjusted by a controller (not shown). Thus, in the example embodiment shown in
[0103]
[0104] In the next step 720, a first surface of the object is contactingly engaged with at least one elastomeric roll, so as to remove inorganic contaminants from at least a first surface of the object. In step 730, the object is passed from the first cleaner to a second cleaner that is configured to receive the object from the first cleaner and which has an EMR source. In the final step 740, the second cleaner emits electromagnetic radiation with a wavelength in a range of 100 nm to 280 nm from the EMR source onto at least the first surface of the object, so as to decontaminate, as well as, activate at least the first surface of the object.
[0105] It will be appreciated by persons skilled in the art that the above detailed examples have been described by way of example only and not in any limitative sense, and that various alterations and modifications are possible without departing from the scope of the invention as defined by the appended claims. Various modifications to the detailed examples described above are possible, for example, variations may exist in the number, shape, size, arrangement, assembly or the like of elastomer rolls, cleaning surfaces, adhesive roll or adhesive surfaces.
[0106] In the examples described with respect to
[0107] Further, the EMR source may be configured to emit radiation having a spectrum of wavelengths in the range of 10 nm to 280 nm, as well as, radiation of a specific wavelength. Additionally, or alternatively, the EMR source may comprise a filter (optical) configured to selectively transmit a predetermined wavelength or range(s) of wavelengths of the electromagnetic radiation emitted from the EMR source.
[0108] The wavelength or range of wavelengths of the emitted electromagnetic radiation may be tuned to specific contaminants, and/or tuned to activate specific target chemical functional groups of the film itself (substrate surface).