Fuel Vapor Buffering Apparatus

Abstract

A filter system (1), in particular as part of a fuel vapor buffering apparatus to reduce hydrocarbon emissions, wherein the filter system (1) includes at least: a primary filter apparatus (2) including a primary filter housing (4) and adsorption, or respectively absorption material; and a secondary filter apparatus (3) including adsorption, or respectively absorption material; wherein the secondary filter apparatus (3) is provided on the atmosphere side to the primary filter apparatus (2); and wherein the primary filter apparatus (2) and the secondary filter apparatus (3) are arranged in the filter system (1) such that a gas conducted into the filter system (1) flows through the primary filter apparatus (2) and the secondary filter apparatus (3).

Claims

1. A filter system as part of a fuel vapor buffering apparatus to reduce hydrocarbon emissions, wherein the filter system comprises at least: a primary filter apparatus comprising a primary filter housing and one of: an adsorption material, an absorption material, or both the adsorption material and the absorption material; and a secondary filter apparatus comprising one of an adsorption material and an absorption material; wherein the secondary filter apparatus is provided on an atmosphere side of the primary filter apparatus; and wherein the primary filter apparatus and the secondary filter apparatus are arranged in the filter system such that a gas conducted into the filter system flows through the primary filter apparatus and the secondary filter apparatus.

2. The filter system according to claim 1, wherein the secondary filter apparatus comprises: a plurality of channels adapted for gases flowing through; and a filter wall comprising the channels; wherein an inside of the filter wall and walls of the channels of the secondary filter apparatus are formed one of: integrally, or as a single part with the primary filter housing of the primary filter apparatus; and wherein the filter wall and the walls of the channels of the secondary filter apparatus have, at least in some regions, a surface coating comprising activated carbon for one of: absorbing materials, adsorbing materials, or both absorbing materials and adsorbing materials.

3. The filter system according to claim 1, wherein the secondary filter apparatus comprises: a filter sleeve comprising an elongated hollow body; wherein the filter sleeve is formed one of: integrally, or as a single part with the primary filter housing of the primary filter apparatus, and a filter body adapted to be inserted into the filter sleeve, and the filter body comprises: a plurality of channels, wherein the channels are adapted for gases flowing through; and a filter wall on an outer perimeter of the filter body; wherein channel walls of the channels and the filter wall include a carrier material; and wherein the carrier material of the filter body at least partially has a surface coating comprising activated carbon.

4. The filter system according to claim 1, wherein the secondary filter apparatus comprises: a filter sleeve comprising an elongated hollow body; wherein the filter sleeve is formed one of: integrally, or as a single part with the primary filter housing of the primary filter apparatus; and a filter material adapted to be inserted into the filter sleeve, and wherein the filter material is one of: a paper filter, a fleece filter or both a paper filter and a fleece filter and wherein the filter material has, at least in some regions, one of: a coating, fibers or both a coating and fibers comprising activated carbon.

5. The filter system according to claim 1, wherein the secondary filter apparatus comprises a filter line with an elongated hollow body; and wherein at least one part of the inside of the filter line has a surface coating comprising activated carbon.

6. The filter system according to claim 1, wherein the secondary filter apparatus comprises a filter housing and a filter material, wherein the filter material includes one of: a paper filter, and a fleece filter, or both a paper filter and fleece filter and wherein the filter material has, at least in some regions, one of: a coating comprising activated carbon, fibers comprising activated carbon, or both the coating and fibers comprising activated carbon, and wherein gas conducted into the filter system flows through at least said regions.

7. The filter system according to claim 5, further comprising another filter apparatus on an atmosphere side of the secondary filter apparatus, and said another filter apparatus comprising a filter housing with a filter material, wherein the filter material comprises activated carbon, and gas conducted into the filter system flows through at least in some regions thereof.

8. The filter system according to claim 7, wherein the filter material includes a paper filter and, at least in said regions, has one of: a coating comprising activated carbon, fibers comprising activated carbon, or both the coating and fibers comprising activated carbon.

9. The filter system according to claim 4, wherein the filter material is one of: a radial filter, or a star filter, and wherein gas conducted into the filter system flows through radially.

10. The filter system according to claim 2, wherein the surface coating comprises activated carbon for one of: absorbing hydrocarbon materials, adsorbing hydrocarbon materials, or both absorbing hydrocarbon materials and adsorbing hydrocarbon materials.

11. The filter system according to claim 3, wherein the carrier material is one of: plastic, ceramic or both plastic and ceramic.

12. The filter system according to claim 4, wherein the filter material is one of: a radial filter, or a star filter, and wherein gas conducted into the filter system flows through radially.

13. The filter system according to claim 6, wherein the filter material is one of: a radial filter, or a star filter, and wherein gas conducted into the filter system flows through radially.

14. The filter system according to claim 7, wherein the filter material is one of: a radial filter, or a star filter, and wherein gas conducted into the filter system flows through radially.

15. The filter system according to claim 8, wherein the filter material is one of: a radial filter, or a star filter, and wherein gas conducted into the filter system flows through radially.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

[0030] FIG. 1 shows different views of a filter system comprising a filter wall according to a preferred embodiment of the invention;

[0031] FIG. 2 shows a cross-section along line A-A of the filter system from FIG. 1;

[0032] FIG. 3 shows a perspective view of the filter system from FIG. 1 cut along line B-B;

[0033] FIG. 4 shows a view of the filter system from FIG. 1,

[0034] FIG. 5 shows different views of a filter system comprising a filter sleeve and a filter body according to another preferred embodiment of the invention;

[0035] FIG. 6 shows a cross-section along line C-C of the filter system from FIG. 5;

[0036] FIG. 7 shows a perspective view of the filter system from FIG. 5 cut along line D-D;

[0037] FIG. 8 shows different views of a filter body for use with the filter system in FIG. 5;

[0038] FIG. 9 shows different views of a filter system comprising a filter line according to another preferred embodiment of the invention;

[0039] FIG. 10 shows a cross-section along line F-F of the filter system from FIG. 9;

[0040] FIG. 11 shows different views of a filter system comprising a filter housing and a filter material according to another preferred embodiment of the invention;

[0041] FIG. 12 shows a cross-section along line G-G of the filter system from FIG. 11,

[0042] FIG. 13 shows a filter material in the form of a star filter for use with the filter system in FIG. 11 or FIG. 5;

DETAILED DESCRIPTION OF THE DRAWINGS

[0043] FIG. 1 shows a filter system according to one element of the invention. The filter system 1 comprises a primary filter apparatus 2 with a primary filter housing 4. The filter system 1 also has a filter wall 11 that is tightly connected to the primary filter housing 4. Preferably, the filter wall 11 and the primary filter housing 4 are designed as a single part and produced using an injection molding method. The primary filter housing 4 also has a tank connection 5 by means of which the primary filter housing 4 is connected to the tank so that the fuel vapors can pass from the tank into the primary filter housing 4. Moreover, the primary filter housing 4 has a purging connection 6. Purging air conducted into the filter system 1 for cleaning the filter apparatuses escapes through the purging connection 6 and is further fed to the combustion air of the engine of the motor vehicle. In so doing, the purging air flows through the secondary filter apparatus 3 and the primary filter apparatus 2 and is then conducted out of the filter system 1 through the purging connection 6.

[0044] FIG. 2 shows a cross-section along line A-A of the filter system 1 from FIG. 1. The primary filter housing 4 of the primary filter apparatus 2 encloses a cavity that can contain an adsorbent, or respectively absorbent material such as activated carbon granules 8. Moreover, the filter system 1 has a secondary filter apparatus 3 with a plurality of channels 10 and a filter wall 11. The secondary filter apparatus 3 is located in relation to the tank connection 5, or respectively purging connection 6 on the atmosphere side of the primary filter apparatus 2. The walls of the channels 10 and the filter wall 11 are formed integrally with the primary filter housing 4. In the depicted exemplary embodiment, the cavity of the primary filter housing 4 is divided into two chambers that are connected to each other. The filter system 1 has porous foam 9 in the regions of the tank connection 5, the purging connection 6, the connection of the two chambers, and the connection to the secondary filter apparatus 3 that fixes the activated carbon fill 8 in the primary filter housing 4 without preventing the flow of gases.

[0045] FIG. 3 shows a perspective view of the filter system 1 from FIG. 1 cut along line B-B. As can also be discerned from FIG. 4, the channels 10 of the secondary filter apparatus 3 possess a square cross-section. Alternatively and/or in addition, the channels 10 can also for example have round or elongated cross-sections. The tank connection 5 and the purging connection 6 are located in the same region of the primary filter housing 4. This ensures that both the fuel vapors as well as the purging air flow through the same regions of the filter system 1, although in the opposite direction.

[0046] FIG. 5 shows a filter system 1 according to another preferred embodiment of the invention. The filter system 1 comprises a primary filter apparatus 2 with a primary filter housing 4. The filter system 1 also has a filter sleeve 20 that is tightly connected to the primary filter housing 4, or respectively is formed as a single part therewith. The primary filter housing 4 also has a tank connection 5 that connects the primary filter housing 4 to the tank. The purging air that cleans the adsorbent, or respectively absorbent material of the secondary filter apparatus 3 and the primary filter apparatus 2 passes out of the filter system 1 through the purging connection 6 and is fed to the combustion air of the engine.

[0047] FIG. 6 shows a cross-section along line C-C of the filter system 1 from FIG. 5. The filter system 1 has a secondary filter apparatus 3 with a filter sleeve 20 and a filter body 21. The secondary filter apparatus 3 is located on the atmosphere side of the primary filter apparatus 2. The filter sleeve 20 is formed integrally with the primary filter housing 4 and accommodates the filter body 21. Alternative to the shown embodiment in which the secondary filter apparatus 2 has an elongated filter body 21 with a plurality of channels 22, the filter fleece 20 can for example have a star filter comprising paper or fleece.

[0048] FIG. 7 shows a perspective view of the filter system 1 from FIG. 5 cut along line D-D, wherein neither a filter body 21 nor a star filter is located within the filter sleeve 20.

[0049] FIG. 8 shows a filter body 21 for use with the filter system 1 shown in FIG. 5. The shown filter body 21 possesses channels 22 with a square cross-section, linear channel walls 24, and a filter wall 23 that encloses the channels 22. The shown filter body 21 is especially suitable for inserting into the filter sleeve 20 of the secondary filter apparatus 3 of a filter system 1 as for example shown in FIGS. 5 and 6. FIG. 8 also shows a cross-section of the filter body along line E-E.

[0050] FIG. 9 shows a filter system 1 according to another preferred exemplary embodiment of the invention. The filter system 1 comprises a primary filter apparatus 2 with a primary filter housing 4. The filter system 1 moreover comprises a filter line 30 that is connected on the atmosphere side to the primary filter apparatus 2 and corresponds to the secondary filter apparatus 3. The filter line 30 has both straight sections and curved sections.

[0051] FIG. 10 shows a cross-section along line F-F of the filter system 1 from FIG. 9. The filter system 1 has a secondary filter apparatus 3 with a filter line 30. At least in regions, the inside of the filter line 30 possesses a surface coating 31, wherein the surface coating 31 consists of a material comprising activated carbon. Alternatively, other adsorbent, or respectively absorbent materials can be used for the surface coating 31. The primary filter housing 4 has two chambers with activated carbon granules, as well as porous foam 9 in the regions of the tank connection 5, the purging connection 6, the connection of the two chambers, and the connection to the filter line 3. In the shown filter system 1, the purging air is conducted through the entire filter line 30 and then into the primary filter housing 4 during a purging process before the purging air is fed into the engine.

[0052] FIG. 11 shows a filter system 1 according to another preferred embodiment of the invention. The filter system 1 comprises a primary filter apparatus 2 with a primary filter housing 4, wherein the primary filter housing 4 has a tank connection 5 and a purging connection 6. The filter system 1 moreover has a filter housing 40 that is connected to the primary filter apparatus 2. The primary filter housing 40 is suitable for containing a filter with adsorbent, or respectively absorbent material, in particular in the form of a star filter.

[0053] FIG. 12 shows a cross-section along line G-G of the filter system 1 from FIG. 11. The filter system 1 has a secondary filter apparatus 3 with a filter housing 40 and a filter material 41. The filter material 41 is located in the filter housing 40. The filter material 41 is preferably a star filter that has paper and/or fleece with an air-permeable activated carbon coating, or respectively fibers comprising activated carbon. Such a filter material is shown in FIG. 13. The shown filter material 41 is a star filter, wherein the star filter 41 has fibers consisting of activated carbon, and wherein gases conducted into the filter system 1 flow substantially radially through the star filter 41.

LIST OF REFERENCE SIGNS

[0054] 1 Filter system

[0055] 2 Primary filter apparatus

[0056] 3 Secondary filter apparatus

[0057] 4 Primary filter housing

[0058] 5 Tank connection

[0059] 6 Purging connection

[0060] 7 Cap

[0061] 8 Activated carbon granules

[0062] 9 Porous foam

[0063] 10 Channel

[0064] 11 Filter wall

[0065] 20 Filter sleeve

[0066] 21 Filter body

[0067] 22 Channel

[0068] 23 Filter wall

[0069] 24 Channel wall

[0070] 30 Filter line

[0071] 31 Surface coating

[0072] 40 Filter housing

[0073] 41 Filter material