Air Decontamination And Self-Renewing Purification System Utilizing a Filter
20230001039 · 2023-01-05
Assignee
Inventors
Cpc classification
A61L2209/21
HUMAN NECESSITIES
B01D2259/40
PERFORMING OPERATIONS; TRANSPORTING
B01D46/0027
PERFORMING OPERATIONS; TRANSPORTING
B01D46/785
PERFORMING OPERATIONS; TRANSPORTING
B01D53/0407
PERFORMING OPERATIONS; TRANSPORTING
B01D2259/40083
PERFORMING OPERATIONS; TRANSPORTING
B01D2273/30
PERFORMING OPERATIONS; TRANSPORTING
B01D53/0462
PERFORMING OPERATIONS; TRANSPORTING
B01D2257/708
PERFORMING OPERATIONS; TRANSPORTING
B01D53/96
PERFORMING OPERATIONS; TRANSPORTING
F24F3/16
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B01D2257/90
PERFORMING OPERATIONS; TRANSPORTING
B01D39/2041
PERFORMING OPERATIONS; TRANSPORTING
B01D53/38
PERFORMING OPERATIONS; TRANSPORTING
B01D2259/4508
PERFORMING OPERATIONS; TRANSPORTING
B01D2257/70
PERFORMING OPERATIONS; TRANSPORTING
A61L2209/111
HUMAN NECESSITIES
B01D2239/0442
PERFORMING OPERATIONS; TRANSPORTING
B01D2279/65
PERFORMING OPERATIONS; TRANSPORTING
A61L2209/22
HUMAN NECESSITIES
B01D2259/818
PERFORMING OPERATIONS; TRANSPORTING
B01D46/0028
PERFORMING OPERATIONS; TRANSPORTING
B01D2253/25
PERFORMING OPERATIONS; TRANSPORTING
B01D2259/40096
PERFORMING OPERATIONS; TRANSPORTING
International classification
B01D39/16
PERFORMING OPERATIONS; TRANSPORTING
B01D39/20
PERFORMING OPERATIONS; TRANSPORTING
B01D46/00
PERFORMING OPERATIONS; TRANSPORTING
Abstract
An air purification system includes a conduit extending between an inlet and an outlet, each in fluid communication with an enclosed environment. Ambient air from the enclosed environment enters the conduit via the inlet and treated air exits the conduit and enters the enclosed environment via the outlet. The system further includes a fibrous filter disposed within the conduit and configured to treat the ambient air thereby generating the treated air, and a renewal unit disposed within the conduit and configured to renew the fibrous filter.
Claims
1. An air purification system comprising: a conduit extending between an inlet and an outlet each in fluid communication with an enclosed environment, wherein ambient air from the enclosed environment enters the conduit via the inlet and treated air exits the conduit and enters the enclosed environment via the outlet; a fibrous filter disposed within the conduit and configured to treat the ambient air thereby generating the treated air; and a renewal unit disposed within the conduit and configured to renew the filter.
2. The air purification system of claim 1, wherein the filter treats the ambient air by at least one of oxidizing, reducing, inactivating, degrading, entrapping, or filtering contaminants within the ambient air.
3. The air purification system of claim 1, wherein the filter includes a reactive medium coupled to the filter.
4. The air purification system of claim 3, wherein the reactive medium includes at least one of an organic material, an inorganic material, a sorbent material, a catalytic material, a material of biological origin or a combination thereof.
5. The air purification system of claim 1, wherein the filter includes a porous coating coupled to the filter.
6. The air purification system of claim 5, wherein the porous coating includes at least one of an organic material, an inorganic material, a sorbent material, or a catalytic material, a material of biological origin, or a combination thereof.
7. The air purification system of claim 5, wherein the porous coating includes a reactive medium.
8. The air purification system of claim 1, wherein the renewal unit is configured to transfer energy to the filter so as to renew the filter.
9. The purification system of claim 8, wherein the transferred energy includes heat, visible light, ultraviolet (UV) light, infrared light, electromagnetic radiation, infrared radiation, a magnetic field or a combination thereof.
10. The air purification system of claim 1, wherein the conduit is within the enclosed environment.
11. The air purification system of claim 1, further comprising: a treatment unit disposed within the conduit, wherein the treatment unit is configured to treat contaminants released from the filter.
12. The air purification system of claim 11, wherein the treatment unit includes a catalytic filter, or a sorption filter, or a combination thereof that is configured to retain or treat contaminants released from the filter.
13. The air purification system of claim 1, further comprising: a fan disposed within the conduit and configured to facilitate air passage through the conduit.
14. The air purification system of claim 1, further comprising: a sensor configured to determine a parameter; and a controller in communication with the sensor and configured to receive a signal from the sensor that is indicative of the determined parameter and is further configured to change an operational state of the air purification system based on the received signal.
15. An air purification system comprising: a primary conduit extending between an inlet and an outlet each in fluid communication with an enclosed environment, wherein ambient air from the enclosed environment enters the primary conduit via the inlet and treated air exits the primary conduit and enters the enclosed environment via the outlet; a secondary conduit in fluid communication with the primary conduit; a fibrous filter disposed within the primary conduit or the secondary conduit and configured to treat the ambient air thereby generating the treated air; and a renewal unit disposed within the primary conduit or the secondary conduit and configured to renew the filter.
16. The air purification system of claim 15, wherein the filter treats the ambient air by at least one of oxidizing, reducing, inactivating, degrading, entrapping, or filtering contaminants within the ambient air.
17. The air purification system of claim 15, wherein the filter includes a reactive medium coupled to the filter.
18. The air purification system of claim 17, wherein the reactive medium includes at least one of an organic material, an inorganic material, a sorbent material, a catalytic material, a material of biological origin, or a combination thereof.
19. The air purification system of claim 15, wherein the filter includes a porous coating coupled to the filter.
20. The air purification system of claim 19, wherein the porous coating includes at least one of an organic material, an inorganic material, a sorbent material, a catalytic material, a material of biological origin, or a combination thereof.
21. The air purification system of claim 19, wherein the porous coating includes a reactive medium.
22. The air purification system of claim 15, wherein the renewal unit is configured to transfer energy to renew the filter.
23. The air purification system of claim 22, wherein the transferred energy includes heat, visible light, UV light, infrared light, electromagnetic radiation, infrared radiation, a magnetic field, or a combination thereof.
24. The air purification system of claim 15, wherein the filter and the renewal unit are disposed within the primary conduit and the air purification system further comprises: a treatment unit disposed in the secondary conduit, wherein the treatment unit is configured to treat contaminants released from the filter.
25. The air purification system of claim 24, wherein the treatment unit includes a catalytic filter, or a sorption filter, or a combination thereof that is configured to retain or treat contaminants released from the filter.
26. The air purification system of claim 15, further comprising: a fan disposed within the primary or the secondary conduit and configured to facilitate air passage through the conduit.
27. The air purification system of claim 15, wherein the primary and secondary conduits are within the enclosed environment.
28. The air purification system of claim 15, further comprising: a sensor configured to determine a parameter; and a controller in communication with the sensor and configured to receive a signal from the sensor that is indicative of the determined parameter and is further configured to change an operational state of the air purification system based on the received signal.
29. A method for renewing a fibrous filter of an air purification system comprising: applying energy to the fibrous filter disposed within a conduit of the air purification system, wherein the conduit includes an inlet configured to receive ambient air from an enclosed environment and an outlet configured to release treated air into the enclosed environment, and wherein the applied energy releases or destroys contaminants entrapped by the fibrous filter.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0047]
[0048]
[0049]
DETAILED DESCRIPTION
[0050] Further understanding of various aspects of the present teachings can be found in the following description in conjunction with the associated drawings, which are described briefly below.
[0051] The term “filter,” as used herein, refers to a device that removes a contaminant from the air by retaining and/or eliminating the contaminant. Filters include, but are not limited to, high efficiency particulate air (HEPA) filters, ultra-low penetration air (ULPA) filters, mechanical filters, sorption filters, ionization and electrostatic filters, and photocatalytic filters. A filter may include a reactive medium for inactivation of pathogens and/or decomposition of particulates. In some embodiments, a filter as described herein may also include a macroscopic porous substrate having primary porous structures that can provide filtration even in the absence of a secondary porous structure coupled to the primary porous structure. In further embodiments, the filter may include a primary porous structure and a secondary porous structure that modulates a treatment capability of the filter.
[0052] The terms “fibrous filters” and “fiber filter medium” are used herein interchangeably to refer to a filter/filter medium comprising non-woven and/or woven fibrous media (e.g., fiberglass). Fibers of a fibrous filter can be layered into a web which is then bound together by chemical, pressure, mechanical, heat or solvent treatment, and/or by the interlocking of fibers.
[0053] In some embodiments, the filter can be made of woven fibrous media where fibers overlap one another.
[0054] A “sorption filter” includes a sorption material (e.g., activated carbon, charcoal, zeolites, metal oxides, or the like).
[0055] Although various aspects of the present teachings are described herein in connection with filtration of air, it should be understood that the filters disclosed herein can also be employed for filtration of the fluids, such as a variety of liquids.
[0056] As used herein a “functionalized filter” refers to a filter having a primary porous structure coated with reactive medium or functionalized with a secondary porous structure (e.g., a porous coating) that provides additional functions to the filter (e.g., improved filtration, facilitated renewal function, sorption, introduction of antimicrobial function or catalytic function to decompose gaseous pollutants, etc.). The secondary porous structure can include a continuous film, a plurality of discontinuous surface segments and/or a plurality of porous functional particles distributed within at least some portions of the filter. The secondary porous structure can have pore sizes in a range 1 nm to 10 microns and the size of porous functional particles can be in a range of 0.5 μm to 30 μm. In some embodiments, a reactive medium is distributed throughout within at least some of the pores of the filter or can be applied to the secondary porous coating. The reactive medium can include, but is not limited to, biocatalysts (e.g., enzymes), platinum group metals (e.g., platinum, palladium, rhodium, iridium), gold, silver, copper, metal oxides (e.g., copper oxide, silver oxide, magnesium oxide), sorption material (e.g., activated carbon, zeolites, etc.) or any combinations thereof. The reactive medium can include a continuous film, a plurality of discontinuous surface segments and/or a plurality of nanoparticles distributed within at least some portions of the filter or secondary porous structure. The nanoparticles can have size ranging from about 0.5 nm to about 500 nm in at least one dimension and in some cases all dimensions.
[0057] The present disclosure is directed to filters that can be used for filtration of a fluid. In some embodiments, such a filter can include a macroscopic porous structure and a reactive medium that is coupled to the macroscopic porous structure. While in some embodiments, the reactive medium is non-porous, in other embodiments it can be porous. In some embodiments, a secondary porous structure is coupled to the macroscopic porous structure. In some such embodiments, a reactive medium can be coupled to the secondary porous structure. The reactive medium and the secondary porous structure can modulate the filtration characteristics (e.g., filtration efficiency) of the macroscopic porous structure and/or modulate the ability to renew the filter, e.g., via application of heat and/or electromagnetic radiation to the fluid and/or directly to the filter.
[0058] A reactive medium may inactivate and decompose organic contaminants and gaseous contaminants within air flowing through the filter. In some embodiments, a reactive medium can include organic materials (e.g., enzymes) or inorganic materials (e.g., metals, metal oxides such as silver, copper oxide, manganese oxide). In other embodiments, a reactive medium can include sorption materials (e.g., activated carbon, zeolites, etc.), or catalytic particles.
[0059] The term “contaminants” and “pollutants” are herein used interchangeably to refer to a variety of inorganic, organic, and mixed inorganic and organic material structures, including naturally-occurring or artificial material structures, such as a variety of microorganisms (e.g., bacteria and/or viruses), smoke, or other types of particulates. Contaminants can encompass particulates of organic, inorganic and mixed origin, aerosols including bioaerosols, and gaseous contaminants such as volatile organic compounds (VOCs). In general, contaminants may include different types of particulates, chemicals, or organisms that may accumulate in the filter during its use and deteriorate the performance of the filter. The deterioration may include a reduction in the rate at which the filter can treat the air, the quantity or type of the contaminants that the filter can capture in a unit of time, or the increase in backpressure of the filter that would render the overall system inefficient or inoperable for the intended use.
[0060] By way of example, particulates can have a size of about 10 microns or below (e.g., “PM10”), or about 2.5 microns or below (e.g., “PM2.5”), or about 1 micron or below (e.g., “PM1”), or about 300 nm or below. The term “ultrafine particulate,” typically refers to a particle having a size of about 0.1 microns (“PM0.1”) or below.
[0061] Bioaerosols can include bacteria, viruses, fungi, algae, dust mites, or others. In addition, biological materials such as pollen, endotoxins, proteins, and animal excreta form aerosols. Airborne pathogens are almost always embedded in droplets along with various levels and types of organic and inorganic materials. This heterogeneity represents a significant challenge and needs to be taken into account in the development and evaluation of air decontamination technologies.
[0062] The terms “renew” and “regenerate” and their derivatives are used herein interchangeably. In particular, renewal of a filter may mean the process of improving the functionality of the filter after the functionality has deteriorated due to being used for a period of time. The deterioration of the functionality may result, for example, from accumulation of contaminants in the filter. The renewal of the filter may include, for example, removing some or all of the accumulated contaminants from the filter. The renewal of the filter may include bringing the state of the filter substantially back to a state in which the filter is capable of performing its intended function. Air purification systems disclosed herein may renew or regenerate fibrous filters. As will be discussed in further detail, renewing a filter may include heating the filter to a threshold temperature. Applicants have surprisingly found that fibrous filters may be incorporated in air purification systems in which a regeneration system is utilized to regenerate/renew the fibrous filters. As such, air purification systems disclosed herein provide an improvement over existing air purification systems as the disclosed air purification systems are able to renew fibrous filters as well as non-fibrous filters. In some embodiments, the renewal process also aids in the effective inactivation of pathogens (e.g., viruses, bacteria, fungi, etc.), trapped by the filter.
[0063] The terms “treat” and “treatment” are used herein to refer to oxidation, reduction, inactivation, degradation, filtration, entrapment, or sorption (e.g., removal, breakdown) (or a combination thereof) of a contaminant (e.g., gas, vapor, particulate matter, aerosol, bioaerosol, or pathogen) from a medium (e.g., a gas or liquid medium), including a flowing medium, e.g., in the form of a polluted stream.
[0064] The term “entrapment,” as used herein, refers to a permanent or temporary capture (e.g., filtration, sorption, etc.) of a contaminant by a structure or chemical according to the present teachings.
[0065] The terms “pore,” “passage,” “passageway,” and “channel” are herein used interchangeably to refer to a material structure having at least one opening for receiving a flow of medium (e.g., an air flow). The pores can be of a spherical or non-spherical shape, e.g., linear, curvilinear, tortuous, bifurcating, or branched cavity that can provide an enclosure or a surface that is exposed to the flow. In some embodiments the term pore relates to a space between a plurality of interleaving fibers (e.g., a set of woven or nonwoven fibers) of the primary porous structure.
[0066] The term “back pressure” is used herein to refer to a pressure drop or loss in a flow of a medium across the material structure, e.g., between an inlet and an outlet of a filter.
[0067] The term “size” as used herein refers to a cross-sectional dimension, e.g., a dimension, such as a maximum dimension, perpendicular to an elongated dimension (e.g., length) of a pore or a channel (such as a diameter of a pore or a channel), e.g., in the case of a high aspect ratio pore (when the ratio between the long and the short dimension of a pore is greater than 1.5). As such, in the embodiments discussed below, a pore or a channel can be characterized by one or more of its cross-sectional dimensions and its length.
[0068] The term “nanoparticle” refers to a material structure having a size in each of the x-, y- and z-dimension that is less than 1 micron, e.g., in a range of about 0.5 nm to about 10 nm, in a range of about 5 nm to about 30 nm, in a range of about 30 nm to about 100 nm, or in a range of about 100 nm to about 500 nm.
[0069] As used herein, a “valve” refers to a device for controlling fluid (e.g., air, liquid, etc.) passage through a conduit. Valves include, but are not limited to two-way valves, three-way valves, etc.
[0070] As used herein, the term “about” means plus or minus 10% of the numerical value of the number with which it is being used. Therefore, about 100 μm means in the range of 90 μm-110 μm.
[0071]
[0072] The air purification system 100 includes a primary conduit 102 and a filter 104 disposed within the primary conduit 102. The primary conduit 102 extends between an inlet 106 and an outlet 108. In some embodiments, the filter 104 is configured to treat contaminant stream, e.g., to inactivate, reduce, and preferably remove contaminants, such as particulates, pathogens, and gaseous contaminants, e.g., volatile organic compounds (VOCs), from the air flowing through the filter via sorption, or catalytic processes, e.g., such as oxidation, or reduction. In some embodiments, the filter 104 may be a functionalized filter.
[0073] During operation of the air purification system 100, ambient air that enters the air purification system 100 via the inlet 106, is treated by the filter 104 thereby generating “treated air” and the treated air exits the air purification system 100 via the outlet 108.
[0074] The air purification system 100 further includes a secondary conduit 110 that is coupled to and is in fluid communication with the primary conduit 102. The secondary conduit 110 is coupled to the primary conduit 102 at a first connection (junction) 112 and at a second connection (junction) 114. As depicted in
[0075] The air purification system 100 further includes a first valve 116 and a second valve 118 operably coupled to the first and the second junctions 112 and 114, respectively. In some embodiments, each of the valves 116 and 118 can be implemented as a one way or a 2-way valve. In some embodiments, the valves 116 and 118 can be equipped with electromechanical actuators, thereby allowing an automated operation of the valves 116 and 118.
[0076] The first valve 116 is coupled to the primary conduit 102 and the secondary conduit 110 at the first junction 112 and the second valve is coupled to the primary conduit 102 and the secondary conduit 110 at the second junction 114. As such, the first valve 116 and the second valve 118 regulate the flow of air through the primary conduit 102 and the secondary conduit 110. The first valve 116 and the second valve 118 are each moveable between a first position and a second position. When the valves 116 and 118 are in the first position, air only flows through the primary conduit. Stated another way, in the first position the valves 116 and 118 inhibit air from flowing into the secondary conduit 110. In the second position the valve 116 blocks fluid communication between the inlet 106 and the remainder of the system 100. Further, when in the second position, the valve 118 blocks fluid communication between the remainder of the system and the outlet 108. In this position, the valves 116 and 118 allow fluid communication between a portion of the primary conduit 102 that is between the valves 116 and 118 and the secondary conduit 110, therefore defining a closed air circulation loop (which is also referred to herein as a “renewal loop”). During a renewal process, the valves 116 and 118 are placed in the second position and air may flow within the renewal loop. Subsequently, the valves 116 and 118 can be returned to the first position which allows the ingress of ambient air into the primary conduit 102 via the inlet 106 to be treated by filter 104 and further allow the egress of the treated air out of the primary conduit 102 via the outlet 108.
[0077] As contaminants are arrested on the filter 104, over time, the effectiveness of the filter 104 may gradually diminish, the pressure differential across the filter 104 may increase (e.g., due to pore clogging, material saturation) to levels that exceed safe system limits, and the trapped contaminants may be re-released to the outgoing air stream, thus releasing hazardous by-products into the environment through the treated air. Furthermore, as the filter 104 becomes clogged, a back pressure across the filter increases which may stress a motor that operates the air purification system 100 and cause its overheating. The additional stress placed on this motor may cause the motor to overheat which damages the motor. Accordingly, intermittent renewal of the filter 104 may be needed to eliminate and/or remove trapped contaminants from the filter 104.
[0078] The air purification system 100 includes a renewal unit 120 and a treatment unit 122 disposed within the secondary conduit 110. The treatment unit 120 may have the same structure as the filter 104 or a different structure. By way of example, the treatment unit may be a sorption filter, a catalytic filter or a combination thereof. During a “renewal process” the first valve 116 and the second valve 118 are placed in the second position such that air flows through the renewal loop as previously discussed herein. The renewal unit 120 can be activated (e.g., turned on) such that the renewal unit 120 emits energy. The emitted energy eliminates and/or releases trapped contaminants from the filter 104 during the renewal process. The treatment unit 122 treats the contaminants released from the filter 104 during the renewal process. The treatment unit 122 treats contaminants released from the filter 104 by entrapping, oxidizing, reducing, inactivating, degrading, or filtering the contaminants. In some embodiments, the treatment unit 122 is configured for treating, e.g., entrapping, oxidizing, reducing, or adsorbing gas phase contaminants in the air stream and/or contaminants vaporized from the filter 104, e.g., during the renewal process. After the renewal process is complete (e.g., after a period of time has passed) the renewal unit 120 can be deactivated (e.g., turned off), and the valves 116 and 118 can be returned to their first position allowing air to be treated by the air purification system 100 as previously discussed herein.
[0079] The renewal process may include supplying energy (e.g., heat) directly to the filter 104, heating the air and recirculating the heated air through the filter 104, and/or deactivating trapped contaminants with energy supplied by the renewal unit 120 (e.g., catalytic oxidation/reduction, thermal inactivation of pathogens). Filter renewal can renew filter function, increase the filtration efficiency, sanitize filter, and reduce the pressure drop. The renewal of the filter can advantageously prolong the time interval between filter replacements.
[0080] In some embodiments, the renewal unit 120 includes a heat source, which can be employed to raise the temperature of the filter during the renewal process to an elevated temperature in a range, for example, between about 25° C. and about 750° C. For example, the temperature range for the renewal process can be between about 50° C. and about 400° C., or about 60° C. and about 300° C. A heat source may include, but is not limited to, a resistive heater (e.g., a bobbin heater, a heating coil, a heat tape, an inductive coil, a flame, or sources of electromagnetic emission, e.g., in the form of light (e.g., infrared radiation), or magnetic field, a radiative heater, an inductive heater, etc.). The heat source may include a heat exchanger or another type of heat recovery device.
[0081] In some embodiments, the renewal unit 120 emits UV light. In other embodiments, the renewal unit 120 may emit a burst of pressurized air that frees contaminants captured by the filter 104. In this embodiment, the burst of pressurized air is applied to the filter in a direction that is opposite to the direction of the flow of the air to be filtered.
[0082] While
[0083] With reference to
[0084] As depicted in
[0085] While
[0086] In other embodiments, air flow through the air purification system 100 can be accomplished via an external element, e.g., a pump or a blower, associated with another system to which the air purification system can be coupled (e.g., an HVAC system).
[0087] With particular reference to
[0088] The air purification system 100 may also include a sensor 128. The sensor 128 may include, but is not limited to, temperature, humidity, pressure, particulate, VOC, CO.sub.2, or other sensors. In some embodiments, the sensor 128 may include a light or sound detector. In these embodiments, the sensor 128 may be disposed within an enclosed environment (e.g., the enclosed environment 131 depicted in
[0089] In some embodiments, the sensor 128 may be used to monitor one or more environmental factors to enable environmental triggering of a renewal operation or starting or modulating the system for air purification operation. For example, the sensor 128 may monitor the temperature, the concentration of contaminants in the air, the noise level, the back pressure, etc.
[0090] As depicted in
[0091] In one embodiment (
[0092] With reference to
[0093] The controller is configured to move the valves 116 and 118 between the first and second positions, activate (e.g., turn on) and deactivate (e.g., turn off) the renewal unit 120 and the fans 126. Stated another way, the controller 132 is configured to initiate the renewal process. In one embodiment, the controller 132 is configured to initiate the renewal process based on a predefined schedule, e.g., on a daily, weekly, or monthly basis. In another embodiment, the controller 132 is configured to initiate the renewal process based on a user input in real time. In some other embodiments, the controller 132 may initiate the renewal process after detecting from sensor data that the accumulation of contaminants in the filter has reached a threshold. The detection may be based on different factors, such as, a pressure drop greater than an expected pressure drop across the filter, detection of contaminants released from the filter, absorption of visible or invisible parts of light spectrum by the filter, etc.
[0094] The controller 132 may operate the fans 126 independent of the renewal process to promote air flow through the conduits 102 and 110.
[0095] Furthermore, the controller 132 receives one or more signals from the sensor 128 that is indicative of a parameter measured by the sensor 128 (e.g., temperature, pressure, etc.). The controller 132 may modify an operation of the air purification system 100 (e.g., start or stop renewal, increase or decrease fan speed, modify valve positions, etc.) based on the received signal. For example, the controller 132 may initiate a renewal process when a back pressure measured by the sensor 128 exceeds a threshold. In another example, the controller 132 may initiate a renewal process when an accumulation of contaminants in the filter 104 exceeds a threshold. The controller may determine the threshold has been exceeded based on a pressure drop (as measured by the sensor 128) is greater than an expected pressure drop across the filter, a detection of contaminants released from the filter 104, absorption of visible or invisible parts of light spectrum by the filter, etc.
[0096] Referring now to
[0097] The air purification system 200 includes a conduit 202 and a filter 204 disposed within the conduit 202. The conduit 202 extends between an inlet 206 and an outlet 208. In some embodiments, the filter 204 is configured to treat contaminant matter, to inactivate, reduce, and preferably remove contaminants, such as viruses and gaseous contaminants, e.g., VOCs, from the passing air via catalytic processes, e.g., such as oxidation or reduction. In some embodiments, the filter 204 may be a functionalized filter.
[0098] During operation of the air purification system 200, ambient air enters the air purification system 200 via the inlet 206, is treated by the filter 204 thereby generating “treated air” and the treated air exits the air purification system 200 via the outlet 208.
[0099] The air purification system 200 includes a renewal unit 210. When activated (e.g., turned on), the renewal unit 210 emits energy that eliminates and/or releases trapped contaminants from the filter 204 during the renewal process. The renewal unit 210 may be similar to the renewal unit 120. In some embodiments (
[0100] With reference to
[0101] The air purification system 200 may further include a fan 212 for driving air through the conduit 202. In other embodiments, air flow channeled through the air purification system 200 can be accomplished via an external element as previously discussed herein with respect to the air purification system 200.
[0102] Referring now to
[0103] In some embodiments in which the direction of the air flow during the renewal process is opposite to the direction of air flow during air filtration, the treatment unit 214 is located upstream from the filter 204. and can capture contaminants released from the filter during the renewal process. In some embodiments in which the air flow during the renewal process is in the same direction as the direction of the air flow during air filtration, the treatment unit 214 is positioned downstream from the filter 204 and can treat the contaminants (or their remnants) released from the filter 204 during the renewal process. In some embodiments, the treatment unit 214 is configured for adsorbing gas phase contaminants in the air stream and/or contaminants vaporized by the filter 204.
[0104] In some embodiments, the air purification system 200 may not include the treatment unit 214 (
[0105] As depicted in
[0106] As depicted in
[0107] With reference to
[0108] Furthermore, the controller 224 receives one or more signals from the sensor 218 that is indicative of a parameter measured by the sensor 218 (e.g., temperature, pressure, etc.). The controller 224 may modify an operation of the air purification system 200 (e.g., start or stop renewal, increase or decrease fan speed, modify valve positions, etc.) based on the received signal. For example, the controller 224 may end a renewal process when a back pressure measured by the sensor 218 falls below a threshold. In another example, the controller 224 may initiate a renewal process when an accumulation of contaminants in the filter 204 exceeds a threshold. The controller may determine the threshold has been exceeded based on a pressure drop (as measured by the sensor 218) that is greater than an expected pressure drop across the filter, based on a detection of contaminants released from the filter 204, or based on absorption of visible or invisible light by the filter, etc.
[0109] The controller 224 may operate the fan 212 independent of the renewal process to promote air flow through the conduit 202.
[0110] While
[0111] A variety of filters can be employed in an air purification system according to the present teachings. As discussed above, in many embodiments, the filters can have a primary porous structure that can provide filtration and a secondary porous structure that is coupled to the primary porous structure, e.g., a coating or a filler positioned in pores associated with the primary porous structure, and can modulate the filtration capability of the primary porous structure.
[0112] Referring now to
[0113] In some embodiments, an average cross-sectional dimension (e.g., in a plane perpendicular to the general direction of airflow) of the one or more channels of the macroscopic substrate 300 can be in a range of about 10 nm to about 3 mm. By way of example, the average cross-sectional dimension of the channels can be in a range of about 100 nm to about 5 microns, or in a range of about 10 microns to about 100 microns. In some embodiments, the one or more channels can have a length in a range of about 1 mm to about 1 m, e.g., in a range of about 100 mm to about 50 cm, or in a range of about 200 mm to about 100 cm.
[0114] In some embodiments, the reactive medium can include materials of biological origin. The biological material can include, for example, a protein that is chemically or physically coupled to a surface portion of the filter. By way of example, the protein can be an enzyme.
[0115] In some embodiments, the reactive medium can include sorption materials (e.g., activated carbon, zeolites, etc.) In further embodiments, the reactive medium can include catalytic materials.
[0116] By way of example, the catalytic material can include metal nanoparticles including platinum group metals (e.g., Pd, Pt) which become catalytically active upon heating and induce oxidative damage to the surface of a pathogen within the incoming air stream and lead to its inactivation.
[0117] In some embodiments, the reactive medium may include metals, such as gold, silver, platinum, palladium, ruthenium, rhodium, cobalt, iron, nickel, osmium, iridium, rhenium, copper, chromium, tungsten, molybdenum, vanadium, niobium, tantalum, titanium, zirconium, hafnium, bimetals, metal alloys, metal compounds, such as pnictides, hydroxides, binary and complex salts, including heteropoly acids and their derivatives or a combination thereof.
[0118] In some embodiments, the reactive medium can include metal oxides, mixed metal oxides, and/or metal sulfide; some particular examples include vanadia, silica, alumina, titania, zirconia, hafnia, nickel oxide, cobalt oxide, tin oxide, manganese oxide, magnesium oxide, noble metal oxides, platinum group metal oxides, molybdenum oxides, tungsten oxides, rhenium oxides, tantalum oxide, niobium oxide, chromium oxides, scandium, yttrium, lanthanum, thorium, uranium oxides, other rare earth oxides, or a combination thereof.
[0119] In some embodiments, the reactive medium includes semiconductor materials, such as silicon or germanium, either pure or doped with elements or compounds of group III or V elements, or a combination thereof.
[0120] In some embodiments, the reactive medium can include complex salts with alkali, alkali-earth, and group (III) metals and/or transition metal salts such as salts of nickel, copper, cobalt, manganese, magnesium, chromium, iron, platinum, tungsten, zinc, or other metals. In some embodiments, a reactive medium can include a metal cation, a metal oxide, organometallic complex or combination thereof.
[0121] In certain embodiments, the reactive medium can include one or more organometallic complexes (such as metal organic frameworks), natural materials, a protein- or polysaccharide-based material, silk fibroin, chitin, shellac, cellulose, chitosan, alginate, gelatin, or a mixture thereof, and mixtures thereof.
[0122] In some embodiments, the reactive medium can include biological materials, organic material, inorganic materials or combination thereof.
[0123] In some embodiments, the reactive medium can utilize metal oxides that promote physisorption of the bioaerosols and contaminants and their breakage.
[0124] In some embodiments, the reactive medium can include nanoparticles.
[0125] In some embodiments, the nanoparticles have compositions the same as reactive medium described above including metals, metal oxides, organic compounds, and catalytic nanoparticles.
[0126] In some embodiments, the reactive medium can be further designed to provide catalytic, photocatalytic, electrocatalytic, photonic, antimicrobial, light absorbing and/or emitting, stimuli responsiveness, adsorption, and desorption properties. The reactive medium can be introduced, for example, through physical vapor deposition, atomic layer deposition, evaporation, spattering, wet chemical modification, ion impregnation, and a combination thereof.
[0127]
[0128] In some embodiments, an average cross-sectional dimension (e.g., in a plane perpendicular to the general direction of air flow) of the one or more pores of the secondary porous coating can be in a range of about 1 nm to about 10 microns. By way of example, the average cross-sectional dimension of the pores can be in a range of about 10 nm to about 150 nm, or in the range of about 200 nm to 800 nm, or in a range of about 1 micron to about 5 microns.
[0129] The secondary porous coating 305 can be deposited on a surface of the fiber 301. In some embodiments, the pores of the porous coating 305 can have an average cross-sectional dimension that is about 1 to about 200 times an average size of at least one target contaminant (e.g., particulate). By way of example, the average cross-sectional dimension of the pores can be in a range of about 1 to about 200 times, or in a range of about 1 to about 100 times, or in a range of about 1.5 to about 100 times, or in a range of about 2 to about 100 times of an average size of at least one target contaminant. In some embodiments, the pores can have an average cross-sectional dimension in a range of about 1 nm to about 10 microns, or in a range of about 50 nm to about 1 microns, or in a range of about 100 nm to about 10 microns, or in a range of about 200 nm to about 10 microns, or in a range of about 250 nm to about 5 microns, or in a range of about 50 nm to about 300 nm, or in a range of about 300 nm to about 5 microns, or in a range of about 1 micron to about 2 microns.
[0130] In implementations, the pore sizes of the porous substrate 300 and the porous coating 305 can be tuned and configured to treat the contaminants of a wider size range. For macroscopic porous substrate, porosity may be predetermined. This may include ceramic monoliths that have straight channels with a variety of channel sizes typically defined as cell density (number of channels per cross-section area). In the case of fiberglass substrate, the density of material and its porosity may be based on a desired specification. The coating's porosity may be designed and selected through a variety of techniques, e.g., templating, and/or via material selection.
[0131] In some embodiments, the porous coating 305 includes a continuous film. In other embodiments, the porous coating includes a plurality of discontinuous surface segments 306, and/or can comprise a plurality of functional porous particles 307 distributed within at least some portions of the filter. The functional porous particles can be 0.5 microns to 30 microns in size.
[0132] In other embodiments, the secondary porous coating can comprise one of silica, alumina, titania, zirconia, ceria, hafnia, vanadia, beryllia, noble metal oxides, platinum group metal oxides, titania, tin oxide, molybdenum oxide, tungsten oxide, rhenium oxide, tantalum oxide, niobium oxide, chromium oxide, scandium oxide, yttria, lanthanum oxide, thorium oxide, uranium oxide, other rare earth oxides, and a combination thereof. In some embodiments, the coating can exhibit a thickness in a range of about 0.5 to about 200 micrometers, e.g., in a range of about 10 micrometers to about 150 micrometers, or in a range of about 50 micrometers to about 100 micrometers.
[0133] In some embodiments, the secondary porous coating can comprise biogenic materials including diatomaceous earth, pollen, silica-based particles of biological origin.
[0134] In certain embodiments, the coating can include one or more organometallic complexes (such as metal organic frameworks), inorganic polymers (such as silicone), organometallic complexes, or combinations thereof, covalent, non-covalent and supramolecular polymers (such as polystyrene, polyurethane, hydrogels, and organogels), natural materials, a protein- or polysaccharide-based material, silk fibroin, chitin, shellac, cellulose, chitosan, alginate, gelatin, or a mixture thereof, and mixtures thereof.
[0135] The secondary porous coating can be designed, for example, to be catalytically active, stimuli-responsive, chemically robust, degradable, and/or exhibit specific optical, thermal, mechanical, sorption, filtration, release, and/or acoustic properties. By way of example, such coatings can include catalytically active metal oxides such as titania, copper oxide, ceria, zirconia, manganese oxide, and nickel oxide. In certain embodiments, the coating can interact with light in a way that it becomes active toward pollutant treatment (e.g., photocatalysis, photothermal catalysis, or photoelectrocatalysis). In some embodiments, the composition of the coating can be modified to provide enhanced mechanical properties and robustness by utilizing mechanically robust materials such as alumina, tungsten oxide, and metal alloys. Yet in other embodiments, the specific optical properties can be introduced through the design of porosity and pore ordering in the coating (e.g., photonic structures such as inverse opals).
[0136] In some embodiments, the activation of catalytic/functional sites can be achieved through heat and/or light activation. For example, plasmonic nanoparticles can be responsive to certain wavelengths of the electromagnetic radiation (e.g., gold nanoparticles absorb strongly at about 530 nm).
[0137] In some embodiments, the secondary porous coating can include one or more materials that facilitate/enhance the adsorption of bioaerosols, particulates, gaseous contaminants, and other pollutants. In some embodiments, such enhanced adsorption properties can be due to the presence of reactive medium such as chemical functional groups on the surface of coating (e.g., amine or thiol), and the coating composition (e.g., metal oxides, silica, zeolites, activated carbon).
[0138] In some embodiments, the secondary porous coating can exhibit sorption (both adsorption and absorption) properties including sorption of gases (e.g., VOCs, CO2, CO, ammonia and its derivatives), contaminant matter and microorganisms (e.g., pathogens, such as bacteria, viruses, etc.).
[0139] In some embodiments, the coating can exhibit both sorption and catalytic activity. For example, the coating can include one or more metal oxides with surface properties designed with increased affinity toward certain pollutants (hydroxylated surface or surface with amine functions to improve the adsorption of polar molecules such as formaldehyde, alcohol, or hydrophilic particle or combinations thereof) and elemental composition with catalytic activity toward treatment of pollutants (e.g., nickel oxide, palladium oxide, mixed metal oxides).
[0140] In some embodiments, the functionality of the coating can originate, at least partially, from the morphological features of the coating surface such as its roughness. For example, the coating surface can comprise spikes, bumps, and/or cavities in a representative size (e.g., height, length, diameter, etc.), ranging from about 1 nm to about 50 nm. In some embodiments, the functionality of the coating can originate, at least partially, from the structural features of the coating surface such as surface crystallinity, crystal grains size, and surface phase. In some embodiments, the functionality of the coating can originate, at least partially, from the combination of surface structure and composition. In some such embodiments, the surface structure and the surface composition can synergistically cooperate to provide enhanced entrapment and filtering results.
[0141] In some embodiments, the secondary porous coating can utilize metal oxides that promote physisorption of the bioaerosols and contaminants and their breakage.
[0142] In some embodiments, the secondary porous structure (e.g., a porous coating) can include a reactive medium distributed on the surface of the coating or throughout at least some of the pores.
[0143] In some embodiments, the reactive medium has a composition described above.
[0144] In some embodiments, the reactive medium can be introduced, for example, during the coating formation or through post modification of the coating.
[0145] In some embodiments, post modification can include chemical modification of the surface of porous coating with reactive medium including nanoparticles, chemical compounds, complexes through attachment of these active components via covalent bonding, ionic bonding, van der Waals bonding, and a combination thereof.
[0146] The dimensions and properties of the macroscopic substrate 300, the porous coating 305, and the reactive media 302 may be determined depending on a target contaminant that a functionalized filter described herein (e.g., filter 104, 122, 204, 214, etc.) is designed to capture and/or treat.
[0147] In many embodiments, the compositions and materials disclosed herein offer a multi-pronged mechanism for treatment of pathogens and other particles such as ultrafine particulate, PM1, PM2.5, PM10 or their mixtures. In some embodiments, this goal can be achieved via design of a structure that includes a porous macroscopic substrate with a porous coating that is deposited on the internal surfaces of at least some of the pores of the macroscopic porous substrate. Both the porous substrate and the porous coating can include nano- and/or micro-structures. In some such embodiments, the structure can include a hierarchical porosity with the substrate having primarily microstructured pores, e.g., with pore sizes greater than 1 micron and less than 3 mm.
[0148] According to the present teachings, the coating for all embodiments can be made from a variety of materials or mixtures of materials. By way of example, in some embodiments, the materials can comprise one or more metal oxides, zeolites, metals (such as gold, palladium, platinum, silver, copper, rhodium, ruthenium, rhenium, titanium, osmium, iridium, iron, cobalt, or nickel, or a combination thereof), semiconductors (such as silicon, germanium, tin, silicon doped with group III or V elements, germanium doped with group III or V elements, tin doped with group III or V elements, or a combination thereof), a metal sulfide, a metal chalcogenide, a metal nitride, a metal pnictide and a combination thereof.
[0149] In some embodiments of the present teachings, a filter can include a porous substrate including one or more channels for allowing a flow of a medium (e.g., ambient air) containing one or more contaminants. In some embodiments, the one or more channels can be implemented as interconnected pores, providing surface areas and pore structures to facilitate entrapment of the contaminants. In some embodiments, a filter can capture the contaminants primarily via physical or mechanical entrapment. In some embodiments, the filter may be configured (e.g., functionalized) so as to at least partially inactivate, decompose, and/or entrap the contaminants. In some embodiments, by tuning the pore sizes, the modification/functionalization of the filter with secondary porous material can provide more effective entrapment of the contaminants of a wider size range. In some embodiments, the modification of the filter structure can be achieved using the following steps:
[0150] 1. Applying a mixture (e.g. a slurry) of secondary porous structure components (e.g. metal oxides, metal hydroxides or a collection of functional porous particles) onto an unmodified porous filter scaffold; and
[0151] 2. Treating the pre-formed secondary porous structure (e.g. drying)
[0152] In some embodiments, functional porous particles for use in various embodiments of the present teachings, can be fabricated using a spray drying, drum drying, or milling method.
[0153] In some embodiments, in use, the filters can be maintained at elevated temperatures in the range of about 15° C. to about 500° C. In some embodiments, the structure can be maintained at temperatures of about 20° C., about 30° C., about 40° C., about 50° C., about 60° C., about 70° C., about 80° C., about 90° C., about 100° C., about 125° C., about 150° C., about 175° C., about 200° C., about 225° C., about 250° C., about 275° C., about 300° C., about 325° C., about 350° C., about 375° C., about 400° C., about 425° C., about 450° C., or about 475° C. Such elevated temperatures can facilitate the treatment (e.g., inactivation) of one or more pollutants due to activation of the active sites and/or thermal contact of the inner surface of the macroscopic structure and the coating.
[0154] Although some aspects have been described with reference to the embodiments of a system and/or an apparatus, the present teachings are not limited to such embodiments, and those having ordinary skill in the art will appreciate that various changes can be made to the above embodiments without departing from the scope of the invention.