Lead Frame Based Molded Radio Frequency Package
20220415763 · 2022-12-29
Inventors
Cpc classification
H01L2924/00012
ELECTRICITY
H01L2924/00014
ELECTRICITY
H01L2224/291
ELECTRICITY
H01L2223/6655
ELECTRICITY
H01L2924/00014
ELECTRICITY
H01L2924/00012
ELECTRICITY
H01L21/50
ELECTRICITY
H03F1/0288
ELECTRICITY
H01L25/16
ELECTRICITY
H01L23/552
ELECTRICITY
H01L2224/291
ELECTRICITY
H01L2224/48137
ELECTRICITY
International classification
H01L25/16
ELECTRICITY
Abstract
Example embodiments relate to lead frame based molded radio frequency packages. One example package includes a substrate. The package also includes a first electrical component arranged on the substrate. Additionally, the package includes a second electrical component. Further, the package includes a plurality of leads that are arranged spaced apart from the substrate and fixed in position relative thereto by a solidified molding compound. The leads were part of a lead frame prior to separating the package from the lead frame. The substrate was physically and electrically connected to the lead frame using a plurality of spaced apart connecting members prior to separating the package from the lead frame. During the separating of the package from the lead frame, each connecting member was divided into a first connecting member part and a second connecting member part. In addition, the package includes a frame part.
Claims
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56. A lead frame based molded radiofrequency (RF) package, comprising: a substrate; a first electrical component arranged on the substrate; a second electrical component; a plurality of leads that are arranged spaced apart from the substrate and fixed in position relative thereto by a solidified molding compound, wherein the leads were part of a lead frame prior to separating the package from the lead frame, wherein the substrate was physically and electrically connected to the lead frame using a plurality of spaced apart connecting members prior to separating the package from the lead frame, and wherein, during the separating of the package from the lead frame, each connecting member was divided into a first connecting member part that remained connected to the substrate and a second connecting member part that remained connected to the lead frame; and a frame part that physically connects to and extends from at least one first connecting member part, wherein the second electrical component is mounted to the frame part, said frame part having a bottom surface facing substrate, and said substrate having a top surface that faces the frame part.
57. The package according to claim 56, wherein the first electrical component is a surface mounted device (SMD), a dielectric having a passive component realized thereon, or a semiconductor die, and wherein the second electrical component is a SMD, a dielectric having a passive component realized thereon, or a semiconductor die.
58. The package according to claim 56, wherein the at least one first connecting member part is connected to the substrate using rivets, a welded connection, a glued connection, or a soldered connection.
59. The package according to claim 56, wherein a first connecting member part among said at least one first connecting member part forms a lead among said plurality of leads.
60. The package according to claim 56, wherein a first connecting member part among said at least one first connecting member part is physically connected to the substrate at a corner of the substrate.
61. The package according to claim 56, further comprising a space between the bottom surface of the frame part and the top surface of the substrate.
62. The package according to claim 61, wherein: the bottom surface of the frame part is provided with recesses to thereby create spaces in between the substrate and the frame part; or the frame part has an upper surface to which the second electrical component is mounted, said frame part displaying a step in a direction away from the substrate to allow the further electrical component to be arranged substantially parallel to the substrate; or the space(s) between the top surface of the substrate and the bottom surface of the frame part are at least partially filled with the solidified molding compound; or a fixation material or components thereof has/have at least partially spread into the space(s) between the frame part and the substrate.
63. The package according to claim 62, wherein the bottom surface of the frame part is provided with the recesses to thereby create the spaces in between the substrate and the frame part, and wherein the spaces created by the recesses of the bottom surface of the frame part are cavities.
64. The package according to claim 56, wherein the frame part comprises a plurality of stress relief slots, wherein the slots are preferably at least partially filled by the solidified molding compound.
65. The package according to claim 56, wherein: the solidified molding compound encapsulates the first and second electrical components and forms a lid or top surface of the package; or the package further comprises a lid that is fixedly connected to the leads and/or to the solidified molding compound that fixedly connects the leads and the substrate, wherein a cavity is formed between the lid and the substrate in which the first and second electrical components are arranged, and wherein the solidified molding compound that fixedly connects the leads and the substrate is ring-shaped.
66. The package according to claim 56, wherein: the molding compound comprises thermo-harder and thermo-set materials; or a fixation material comprises solder, glue, metallic sinter material.
67. The package according to claim 66, wherein the fixation material comprises metallic sinter material, and wherein the metallic sinter material comprises silver sinter material.
68. The package according to claim 56, wherein the frame part, the first connecting member part, the substrate, and the connection between the first connecting member part and the substrate are conductive, and wherein: the frame part, the first connecting member part to which the frame part is connected, and the corresponding second connecting member part are integrally connected prior to separating the package; or the frame part connects the first connecting member part to another first connecting member part, wherein the frame part, the first and another first connecting member parts to which the frame part is connected, and the corresponding second connecting member parts were integrally connected prior to separating the package; or the frame part connects the first connecting member part to a lead among the plurality of leads.
69. The package according claim 68, further comprising an auxiliary frame part that is electrically isolated from the substrate and the frame part by the solidified molding compound, said auxiliary frame part having been connected to the lead frame prior to separating the package from the lead frame, wherein the second electrical component is mounted on one side to the frame part and on another side to the auxiliary frame part, wherein the substrate comprises a recess in which the auxiliary frame part is arranged, wherein the auxiliary frame part comprises a first frame part member and a second frame part member spaced apart from the first frame part member, and wherein the first and second frame part members are electrically connected using a fourth electrical component such as a surface mounted device or a semiconductor die.
70. The package according to claim 68, wherein the conductive frame part comprises a first frame part member and a second frame part member spaced apart from the first frame part member, and wherein the first and second frame part members are electrically connected using a third electrical component such as a surface mounted device or a semiconductor die.
71. The package according to claim 68, wherein the second electrical component has a first and second terminal of which at least the first terminal is connected to the frame part.
72. The package according to claim 71, wherein the second electrical component comprises a second semiconductor die, wherein the second semiconductor die comprises a conductive substrate of which a first surface that faces the frame part forms a first terminal, a second terminal of the second semiconductor die being formed on a second surface of the second semiconductor die opposite to the first surface, wherein the first electrical component comprises a first semiconductor die, wherein the first semiconductor die comprises a conductive substrate of which a first surface that faces the substrate forms a first terminal, a second terminal of the first semiconductor die being formed on a second surface of the first semiconductor die opposite to the first surface, wherein the package further comprises one or more bondwires that extend between a bondpad or bondbar arranged on the second surface of the first semiconductor die and a bondpad or bondbar arranged on the second surface of the second semiconductor die, wherein the first semiconductor die comprises an RF power transistor that is arranged on the first semiconductor die, wherein the second semiconductor die comprises one or more passive components, wherein the package comprises a plurality of said first semiconductor dies and a plurality of said power transistors arranged on the same or different dies among the plurality of first semiconductor dies, and wherein the plurality of RF power transistors form a main amplifier and at least one peak amplifier of a Doherty amplifier.
73. A Doherty amplifier, comprising the package as defined in claim 72, and further comprising: a Doherty splitter for splitting an input signal over an input of the main amplifier and an input of the at least one peak amplifier; and a Doherty combiner for combining signals outputted by the main and the at least one peak amplifiers, wherein the Doherty combiner comprises an impedance inverter, wherein the Doherty splitter and Doherty combiner are configured to allow signals amplified by the main and the at least one peak amplifiers to be added in-phase at a combining node in the Doherty combiner, and wherein the second electrical component forms at least part of the Doherty combiner and/or the Doherty splitter.
74. An electronic device comprising the package as defined claim 56, wherein the electronic device is an RF power amplifier.
75. The electronic device of claim 74, wherein the RF power amplifier is an RF power amplifier for a base station for mobile communications or an RF power amplifier for a solid-state cooking apparatus.
Description
[0062] Next, the present invention will be described by referring to the appended drawings, wherein:
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[0076]
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[0078] Package 100 further comprises leads 102 that may be provided with slots 102A. Similarly, slots 110A may be provided in frame part 110 for stress relief purposes. Frame part 110 is preferably conductive.
[0079] In the embodiment shown in
[0080] In
[0081]
[0082] When separating package 100 from lead frame body 11, dam bars 13 will be severed to mechanically isolate leads 102. In addition, connecting members 12 will be severed thereby creating first connecting member parts 103 that remain attached to a respective substrate 101 and a second connecting member parts 14 that remain connected to lead frame body 11.
[0083] As shown in
[0084]
[0085] Frame part 210, which is conductive, comprises a plurality of downsets 211. Each downset 211 represents a mechanical deformation of frame part 210 to change the positioning thereof relative to substrate 201, see the side view in
[0086] As illustrated, a surface mounted device 230 is mounted such that one electrical terminal thereof is connected to frame part 210 and the other terminal thereof to a lead 202. Here, lead 202 extends from one side of package 200 to the opposing side of package 200. Furthermore, in this example, a semiconductor die 220, and more in particular circuitry arranged thereon, is connected to lead 202 using a plurality of bondwires 221.
[0087] It should be noted that
[0088] Due to downsets 211, a space 212 exists underneath frame part 210. More in particular, a space 212 exists between an upper surface of substrate 201 and a lower surface of frame part 210.
[0089] When semiconductor die 220 is mounted using a fixation material that is in an at least partially liquid state during the attaching of semiconductor die 220, a risk exists that this fixation material, or components thereof, spread(s) out to other areas in the package. As the fixation material is generally conductive, a risk of shorting other components, such as surface mounted devices or other semiconductor dies, may exist. Instead of or in addition to shorting components, other inadvertent electrical connections can result from the fixation material having spread out.
[0090] The abovementioned problem is alleviated with the embodiment in
[0091] Depending on the type of package, space 212 may be filled with fixation material or components thereof or solidified molding compound. For example, in over-molded air cavity packages, semiconductor die 220 may be mounted to substrate 201 prior to performing the molding process. In such case, space 212 may be partially filled with fixation material or components thereof and partially filled with solidified molding compound. Alternatively, when the order of molding and die attachment is reversed for over-molded air cavity packages, space 212 may be solely filled with solidified molding compound. For over-molded packages in which no lid is used, all parts and components as seen in
[0092]
[0093] Using downsets 311, the vertical position of the conductive frame part 310 relative to substrate 301 can be changed from a position in which it lies directly on top of substrate 301, e.g. directly adjacent to rivet 304, to a position in which it lies in plane with leads 302. This is shown in more detail in the small cross sectional view illustrated in dashed box B1.
[0094]
[0095]
[0096] It should be noted that in these and other embodiments, conductive frame part 310, having been part of a lead frame is typically at least locally provided with a plating finish, e.g. an Ag spot finish, an Au finish, or a Ni—Pd—Au finish), to render the surface suitable for wire bonding.
[0097]
[0098]
[0099] In
[0100]
[0101] Similar to
[0102] The cross sectional view of
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[0105] A connection between components 620, 650 and leads 602 can be obtained using bondwires (not shown). Moreover, bondwires 622 may be used to provide an electrical connection between components 620, 650. Locally, i.e. underneath bondwires 622, second section 610B may have a locally increased thickness to minimize the gap in between bondwires 622 and second section 610B.
[0106] Also shown in
[0107]
[0108] Auxiliary frame part 726 is electrically isolated from substrate 701. It may have been connected, preferably integrally, to the lead frame body prior to separating the package from the lead frame. Auxiliary frame part 726 is conductive and it contacts a first terminal of SMD 730 in
[0109] In
[0110] Packages 700A and 700B further comprise a semiconductor die 720 on which for example an RF power transistor is arranged. An input terminal of semiconductor die 720, e.g. a gate terminal of the power transistor or other electrical circuitry arranged on die 720, is connected to an input lead 702A using one or more input bondwires 760. Instead of a plurality of leads 702A, also one or two leads can be used. Similarly, an output terminal of semiconductor die 720, e.g. a drain terminal of the power transistor, is connected to an output lead 702B using a plurality of bondwires 761. At the same time, the output terminal of semiconductor die 720, or another terminal of semiconductor die 720, is connected to SMD 730. In the embodiment in
[0111] In the embodiment shown in
[0112] The series combination of SMDs 730 and the inductance associated with bondwires 762 (optional), with SMDs 730, and the connection between the second terminal of SMDs 730 and substrate 701 forms a series L-C network that is configured to act as an inductance at a given frequency in or close to the operational frequency bandwidth. Moreover, the effective inductance of the series L-C network is such that it resonates at the given frequency with the output capacitance of the power transistor arranged on semiconductor die 120. This will mitigate the influence the output capacitance has on RF performance. In this case, SMD 730 may for example be a DC blocking capacitor.
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[0115] Space 812 underneath conductive frame part 810 may provide a passage, as shown in
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[0117] On semiconductor die 920, which is mounted on substrate 901, an RF power transistor 920A is arranged which is represented by Q1 in
[0118] Output bondbar 971 is connected, using matching bondwires 962 to a first auxiliary bondbar 972. This latter bondbar is connected to one terminal of an integrated capacitor on semiconductor die 920, whereas the other terminal of this capacitor is grounded via the conductive substrate of semiconductor die 920.
[0119] Output bondbar 971 is also connected to output lead 902B using output bondwires 961. These bondwires are represented by L1 in
[0120] In
[0121] As can be seen, first auxiliary bondbar 972 is also connected, using matching bondwires 963, to a second auxiliary bondbar 973 that is arranged on second semiconductor die 925 wherein second semiconductor die 925 is mounted on a conductive frame part 910 that is connected to first connecting member parts 903 and to substrate 901 using rivets 904. On second semiconductor die 925, a high density integrated capacitor is provided, for example a trench capacitor. One terminal of this capacitor is connected to second auxiliary bondbar 973 and the other terminal is grounded via the conductive substrate of second semiconductor die 925 and conductive frame part 910. In
[0122] At the input side, input bondbar 970 is connected, using matching bondwires 964, to a third auxiliary bondbar 974. This bondbar is connected to one terminal of an integrated capacitor whereas the other terminal of this capacitor is connected to ground via the conductive substrate of semiconductor die 920. Third auxiliary bondbar 974 is also connected, using input bondwires 960 to input lead 902A. Bondwires 960, the integrated capacitor it is connected to, and bondwires 964 are represented by L5, C4, and L6 in
[0123] Now referring to
[0124]
[0125] C2 is much larger than C1, C2 will, at a relatively low frequency, display a parallel resonance with the inductance associated with the biasing network. It should be noted that the invention is not limited to the particular position at which the biasing currents are introduced in the circuit.
[0126] The parallel resonance of C2 and inductance associated with the biasing line will introduce a first peak in the effective impedance seen at the drain of the transistor. Another resonance occurs at a higher frequency substantially corresponding to the resonance frequency of C1 and L3. By properly choosing the component values for L2, L3, C1, and C3 a desired impedance behavior can be realized in the frequency range typically associated with second order intermodulation products. In this range, the impedance seen by RF power transistor Q1 should be as low as possible to avoid performance degradation.
[0127]
[0128] It should be noted that packages 900A and 900B may comprise a different matching network than the network shown in
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[0130] The Doherty amplifier further comprises a Doherty combiner 981 that is connected in between a combining point C and the output of package 900A. Doherty combiner 981 comprises an impedance inverter. The inclusion of Doherty combiner 981 introduces a phase shift between signals outputted by the package 900A and package 900B. However, this phase shaft is compensated by the phase shift introduced by Doherty splitter 980 such that the signals outputted by packages 900A, 900B combine in-phase at combining point C.
[0131] In the example above, the dies on which the main and peak amplifiers were realized were housed in different packages. In an embodiment, these dies can be arranged in a package as described above. For example, these dies could be arranged in a single package wherein at least part of the circuitry required for the Doherty splitter and/or combiner is realized as a second semiconductor die or other component mounted to the conductive frame part. In a further or different embodiment, the abovementioned dies are electromagnetically shielded from each other using a conductive frame part as shown in
[0132]
[0133] Package 1100 shown in
[0134] Package 1200 shown in
[0135] In package 1300 shown in
[0136] In packages 1200 and 1300, input leads 1202B, 1302B corresponding to both semiconductor dies 1320, 1350, are arranged on opposite sides of lead 1202A, 1302A that corresponds to the conductive frame part. A similar configuration of leads is used at the output side. This arrangement of leads further improves the isolation between the leads corresponding to semiconductor dies 1320, 1350.
[0137] It should be noted that packages 1200 and 1300 can also be embodied without using a molding compound. However, packages 1200 and 1300 are preferably manufactured using over-molding techniques with or without the formation of air cavities inside the package.
[0138] In the description above, the invention has been explained using a detailed description thereof. The skilled person will however understand that the prevent invention is not limited to these embodiments and that various modifications can be made without departing from the scope of the invention which is defined by the appended claims and their equivalents.
LIST OF REFERENCE SIGNS
[0139] Lead frame 10 [0140] Lead frame body 11 [0141] Connecting member 12 [0142] Dam bar 13 [0143] Second connecting member part 14 [0144] Package 100, 200, 300, 400, 500, 600, 700, 800, 900, 900A, 900B, 1000, 1100, 1200, 1300 [0145] Substrate 101, 201, 301, 401, 501, 601, 701, 801, 901, 1201, 1301 [0146] Lead 102, 202, 302, 402, 602, 702, 802, 902A, 902B, 1202A, 1202B, 1302A, 1302B [0147] Slot in lead 102A [0148] First connecting member part 103, 203, 303, 403, 603, 703, 803, 903, 1203, 1303 [0149] Rivet 104, 204, 304, 404, 604, 704, 804, 904 [0150] Frame part 110, 210, 310, 410, 610, 710, 810, 910, 1010 [0151] Slot in frame part 110A [0152] Semiconductor die 120, 220, 320, 420, 520, 720, 820, 920 [0153] Downset 211, 311 [0154] Space underneath frame part 212, 612, 812 [0155] Bond wires 221, 321, 322, 421, 422, 621 [0156] Bond wires 422 [0157] Surface mounted device 230, 330, 730 [0158] Lid 405 [0159] Second semiconductor die 425, 825 [0160] Molding compound 440 [0161] Cavity 441 [0162] First section frame part 610A [0163] Second section frame part 610B [0164] First electrical component 620, 820, 1020, 1220, 1320 [0165] Second electrical component 650, 850, 1050, 1250, 1350 [0166] Recess substrate 701A [0167] Input lead 702A, 902A [0168] Output lead 702B, 902B [0169] Auxiliary frame part 726 [0170] Input bondwire 760 [0171] Output bondwire 761 [0172] Matching bondwire 762 [0173] Groove substrate 813 [0174] Passive semiconductor die 925 [0175] Input bondwires 960 [0176] Output bondwires 961 [0177] Matching bondwires 962, 963, 964 [0178] Input bondbar 970 [0179] Output bondbar 971 [0180] First auxiliary bondbar 972 [0181] Second auxiliary bondbar 973 [0182] Third auxiliary bondbar 974 [0183] Doherty splitter 980 [0184] Doherty combiner 981 [0185] Combining point [0186] First frame part member 1026A, 1110A [0187] Second frame part member 1026B, 1110B [0188] Surface mounted device 1030 [0189] Fourth electrical component 1091 [0190] Third electrical component 1190 [0191] Central part 1310A [0192] Side part 1310B