Exhaust gas control apparatus for internal combustion engine
10371029 ยท 2019-08-06
Assignee
Inventors
Cpc classification
F01N2560/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N2550/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N3/2013
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N2260/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N2570/14
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N2550/03
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02T10/12
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F01N2610/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N11/002
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N3/2066
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N2900/1602
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02T10/40
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F01N2900/1621
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N13/009
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N11/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N9/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N2240/16
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F01N3/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N11/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N13/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N3/20
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
An exhaust gas control apparatus for an internal combustion engine includes: an SCR catalyst including transition metal ions for reducing NO.sub.X in exhaust gas with NH.sub.3 as a reducing agent; detection means for detecting temperature of the SCR catalyst; and a heater configured to heat the SCR catalyst. When NO.sub.X does not flow into the SCR catalyst, and the temperature detected by the detection means is below a first temperature that is a temperature causing exhibition of valence recovery of transition metal ions, the heater is controlled such that the SCR catalyst is heated up to a first temperature or above and that the SCR catalyst is maintained at or above the first temperature for a prescribed period so as to achieve valence recovery of the transition metal ions put in a deteriorated state.
Claims
1. An exhaust gas control apparatus for an internal combustion engine, the exhaust gas control apparatus comprising: a selective catalytic reduction catalyst disposed in an exhaust passage of the internal combustion engine, the selective catalytic reduction catalyst including transition metal ions for reducing NO.sub.X in exhaust gas with NH.sub.3 as a reducing agent; a heater configured to heat the selective catalytic reduction catalyst; and an electronic control unit configured to detect temperature of the selective catalytic reduction catalyst, and execute recovery processing when NO.sub.X does not flow into the selective catalytic reduction catalyst and the temperature of the selective catalytic reduction catalyst is below a first temperature that is a temperature causing exhibition of valence recovery of the transition metal ions, the recovery processing being processing of controlling the heater so as to heat the selective catalytic reduction catalyst up to the first temperature or above and to maintain the selective catalytic reduction catalyst at or above the first temperature for a prescribed period.
2. The exhaust gas control apparatus according to claim 1, wherein the electronic control unit is configured to execute the recovery processing with shutdown of the internal combustion engine as a trigger.
3. The exhaust gas control apparatus according to claim 2, wherein the electronic control unit is configured to control the heater such that the temperature of the selective catalytic reduction catalyst during execution of the recovery processing becomes equal to or above the first temperature and below a second temperature, the second temperature being a temperature that causes exhibition of NH.sub.3 oxidation.
4. The exhaust gas control apparatus according to claim 3, wherein the electronic control unit is configured to control the heater such that the temperature of the selective catalytic reduction catalyst during execution of the recovery processing becomes equal to or above the first temperature and below the second temperature, when the temperature of the selective catalytic reduction catalyst upon the shutdown of the internal combustion engine is below a third temperature, and control the heater such that the temperature of the selective catalytic reduction catalyst during execution of the recovery processing becomes equal to or above the second temperature, when the temperature of the selective catalytic reduction catalyst upon the shutdown of the internal combustion engine is equal to or above the third temperature, and the third temperature is a temperature below the second temperature, the third temperature causing exhibition of NH.sub.3 desorption.
5. The exhaust gas control apparatus according to claim 1, wherein the electronic control unit is configured to execute the recovery processing when the temperature of the selective catalytic reduction catalyst is below the first temperature while fuel-cut processing of the internal combustion engine is under execution.
6. The exhaust gas control apparatus according to claim 1, further comprising: a NO.sub.X storage reduction catalyst disposed in a portion of the exhaust passage upstream from the selective catalytic reduction catalyst, the NO.sub.X storage reduction catalyst being configured to store NO.sub.X in the exhaust gas when an air-fuel ratio of the exhaust gas is a lean air-fuel ratio above a stoichiometric air-fuel ratio, and reduce, while emitting, the stored NO.sub.X when the air-fuel ratio of the exhaust gas is a rich air-fuel ratio below the stoichiometric air-fuel ratio, wherein the electronic control unit is configured to execute the recovery processing during operation of the internal combustion engine, when the air-fuel ratio of the exhaust gas flowing into the NO.sub.X storage reduction catalyst is the lean air-fuel ratio, a NO.sub.X storage amount of the NO.sub.X storage reduction catalyst is equal to or below a specified upper limit, and the temperature of the selective catalytic reduction catalyst is below the first temperature.
7. The exhaust gas control apparatus according to claim 5, wherein the electronic control unit is configured to control the heater such that the temperature of the selective catalytic reduction catalyst during execution of the recovery processing becomes equal to or above the first temperature and below a third temperature, the third temperature being a temperature that causes exhibition of NH.sub.3 desorption.
8. The exhaust gas control apparatus according to claim 6, wherein the electronic control unit is configured to control the heater such that the temperature of the selective catalytic reduction catalyst during execution of the recovery processing becomes equal to or above the first temperature and below a third temperature, the third temperature being a temperature that causes exhibition of NH.sub.3 desorption.
9. The exhaust gas control apparatus according to claim 7, wherein the electronic control unit is configured to control the heater such that the temperature of the selective catalytic reduction catalyst during execution of the recovery processing becomes equal to or above the first temperature and below the third temperature, when the temperature of the selective catalytic reduction catalyst upon start of the recovery processing is below the third temperature, and control the heater such that the temperature of the selective catalytic reduction catalyst during execution of the recovery processing becomes equal to or above a second temperature that is above the third temperature, when the temperature of the selective catalytic reduction catalyst upon start of the recovery processing is equal to or above the third temperature, and the second temperature is a temperature that causes exhibition of NH.sub.3 oxidation.
10. The exhaust gas control apparatus according to claim 8, wherein the electronic control unit is configured to control the heater such that the temperature of the selective catalytic reduction catalyst during execution of the recovery processing becomes equal to above the first temperature and below the third temperature, when the temperature of the selective catalytic reduction catalyst upon start of the recovery processing is below the third temperature, and control the heater such that the temperature of the selective catalytic reduction catalyst during execution of the recovery processing becomes equal to above a second temperature that is above the third temperature, when the temperature of the selective catalytic reduction catalyst upon start of the recovery processing is equal to or above the third temperature, and the second temperature is a temperature that causes exhibition of NH.sub.3 oxidation.
11. The exhaust gas control apparatus according to claim 5, wherein the electronic control unit is configured to control the heater such that in a case where an amount of gas flowing through the selective catalytic reduction catalyst during execution of the recovery processing is small, a heating amount of the selective catalytic reduction catalyst heated by the heater decreases as compared with a case where the amount of gas is large.
12. The exhaust gas control apparatus according to claim 6, wherein the electronic control unit is configured to control the heater such that in a case where an amount of gas flowing through the selective catalytic reduction catalyst during execution of the recovery processing is small, a heating amount of the selective catalytic reduction catalyst heated by the heater decreases as compared with a case where the amount of gas is large.
13. The exhaust gas control apparatus according to claim 1, wherein the electronic control unit is configured to estimate a requested recovery amount that is an amount of the transition metal ions that need valence recovery, among the transition metal ions included in the selective catalytic reduction catalyst, and execute the recovery processing such that in a case where the requested recovery amount is small, the prescribed period is shortened as compared in a case where the requested recovery amount is large.
14. The exhaust gas control apparatus according to claim 13, wherein the electronic control unit is configured not to execute the recovery processing when the estimated requested recovery amount is below a specified threshold.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) Features, advantages, and technical and industrial significance of exemplary embodiments will be described below with reference to the accompanying drawings, in which like numerals denote like elements, and wherein:
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DETAILED DESCRIPTION OF EMBODIMENTS
(12) Specific embodiments of the present disclosure will be described below with reference to the accompanying drawings. Note that sizes, materials, shapes, and relative arrangements of component members disclosed in the embodiments are not intended to restrict the technical scope of the present disclosure thereto unless otherwise specified.
First Embodiment
(13) First, the first embodiment of the present disclosure will be described with reference to
(14) The internal combustion engine 1 is connected to an exhaust passage 2 for circulating burned gas (exhaust gas) discharged from the inside of a cylinder. In some midpoint of the exhaust passage 2, a first catalyst casing 3 is disposed. In a portion of the exhaust passage 2 downstream from the first catalyst casing 3, a second catalyst casing 4 is disposed.
(15) The first catalyst casing 3 houses a catalyst carrier that supports an NSR catalyst, and a particulate filter in a cylindrical casing. The NSR catalyst stores NO.sub.X in exhaust gas when an air-fuel ratio of the exhaust gas is a lean air-fuel ratio. When the air-fuel ratio of the exhaust gas is a rich air-fuel ratio, the NSR catalyst discharges the stored NO.sub.X while causing the stored NO.sub.X to react with reducing components (such as HC and CO) in the exhaust gas so as to reduce the stored NO.sub.X to N.sub.2. The particulate filter collects particulate matter (PM) contained in the exhaust gas.
(16) The second catalyst casing 4 houses a catalyst carrier that supports the SCR catalyst in a cylindrical casing. The catalyst carrier is formed by coating, for example, a monolith-type base material with an alumina-based or a zeolite-based catalyst carrier, the base material having a honeycomb-like transverse section. The catalyst carrier supports transition metal elements such as Cu and Fe through ion exchange. The thus-configured SCR catalyst adsorbs NH.sub.3 contained in the exhaust gas, and reduces NO.sub.X in the exhaust gas to N.sub.2 by using the adsorbed NH.sub.3 as a reducing agent. In the present embodiment, copper ions are used as the transition metal ions supported by the catalyst carrier of the SCR catalyst.
(17) The second catalyst casing 4 is annexed with a heater 40 for heating the SCR catalyst. The heater 40 is an electric heating-type heater that heats the SCR catalyst by converting electrical energy into thermal energy. The heater 40 may be an induction heater that heats the SCR catalyst using electromagnetic waves generated by energization. The heater 40 may be implemented by forming the SCR catalyst as an electric heating-type catalyst. The heater 40 may be a burner that heats the SCR catalyst with flames.
(18) In a portion of the exhaust passage 2 between the first catalyst casing 3 and the second catalyst casing 4, an addition valve 5 is disposed for adding (injecting) an additive that is NH.sub.3 or a precursor of NH.sub.3 into the exhaust gas. The addition valve 5 is connected to an additive tank 51 via a pump 50. The pump 50 sucks the additive stored in the additive tank 51 and pumps the sucked additive to the addition valve 5. The addition valve 5 injects the additive pumped from the pump 50 into the exhaust passage 2. As the additive stored in the additive tank 51, an NH.sub.3 gas, or an aqueous solution of urea, ammonium carbamate, or the like may be used. In the present embodiment, the urea water solution is used.
(19) When the urea water solution is injected from the addition valve 5, the urea water solution flows into the second catalyst casing 4 together with the exhaust gas. In that case, the urea water solution is pyrolyzed upon reception of the heat of the exhaust gas, or is hydrolyzed by the SCR catalyst. When the urea water solution is pyrolyzed or hydrolyzed, NH.sub.3 is generated. The thus-generated NH.sub.3 is adsorbed to the SCR catalyst. The NH.sub.3 adsorbed to the SCR catalyst reacts with NO.sub.X contained in the exhaust gas, and generates N.sub.2 and H.sub.2O.
(20) The thus-configured internal combustion engine 1 is annexed with an ECU 10. The ECU 10 is an electronic control unit including components such as a CPU, a ROM, a RAM, and a backup RAM. The ECU 10 is electrically connected to various sensors such as a first NO.sub.X sensor 6, a second NO.sub.X sensor 7, an exhaust gas temperature sensor 8, a casing temperature sensor 9, a crank position sensor 11, an accelerator position sensor 12, and an air flowmeter 13.
(21) The first NO.sub.X sensor 6 is disposed in a portion of the exhaust passage 2 between the first catalyst casing 3 and the second catalyst casing 4 to output an electrical signal correlated with NO.sub.X concentration of the exhaust gas flowing into the second catalyst casing 4. The second NO.sub.X sensor 7 is disposed in a portion of the exhaust passage 2 downstream from the second catalyst casing 4 to output an electrical signal correlated with the NO.sub.X concentration of the exhaust gas flowing from the second catalyst casing 4. The exhaust gas temperature sensor 8 is disposed in a portion of the exhaust passage 2 downstream from the second catalyst casing 4 to output an electrical signal correlated with the temperature of the exhaust gas flowing from the second catalyst casing 4. The casing temperature sensor 9 is attached to the second catalyst casing 4 to output an electrical signal correlated with the temperature of the casing which houses the SCR catalyst.
(22) The crank position sensor 11 outputs an electrical signal correlated with a rotational position of an output shaft (crankshaft) of the internal combustion engine 1. The accelerator position sensor 12 outputs an electrical signal correlated with an operation amount of an accelerator pedal (accelerator operation amount). The air flowmeter 13 outputs an electrical signal correlated with the amount (mass) of air sucked into the internal combustion engine 1.
(23) The ECU 10 is electrically connected with not only various devices (for example, a fuel injection valve, etc.) attached to the internal combustion engine 1, but also the above-stated component members such as the addition valve 5, the heater 40, and the pump 50. The ECU 10 electrically controls the various devices of the internal combustion engine 1 and the component members such as the addition valve 5, the heater 40, and the pump 50 based on the output signals of the various sensors described before. For example, the ECU 10 executes established control, such as fuel injection control that controls the injection amount and injection timing of the fuel injection valve in accordance with engine load and engine speed of the internal combustion engine 1, and addition control that causes intermittent injection of the additive from the addition valve 5. In addition, the ECU 10 executes recovery processing of the SCR catalyst. The recovery processing stated herein is the processing for recovering the ionic valence of the copper ions included in the SCR catalyst to the valence necessary for NO.sub.X reduction. The recovery processing in the present embodiment will be described below.
(24) First, the NO.sub.X reduction reaction in the SCR catalyst will be described with reference to
(25) In order to implement continuous NO.sub.X reduction in the SCR catalyst in this way, it is considered that the valence of the copper ion C.sup.+ needs to be recovered (C.sup.+.fwdarw.Cu.sup.2+) in step (d). However, the valence recovery of the copper ion put in the deteriorated state is exhibited in the atmosphere whose temperature is equal to or above the temperature (active temperature) at which NO.sub.X reduction by the copper ion in the reference state starts to be exhibited, the atmosphere containing NO.sub.2 and O.sub.2. Accordingly, depending on the operating state of the internal combustion engine 1, the state where the NO.sub.X reduction of the copper ion in the reference state is exhibited but valence recovery of the copper ion in the deteriorated state is not exhibited may continue. For example, when the low load operation of the internal combustion engine 1 continues, or the exhaust gas flowing into the SCR catalyst continues to have an air-fuel ratio equal to or below the stoichiometric air-fuel ratio, there is a high possibility that the state where the NO.sub.X reduction of the copper ion in the reference state is exhibited but valence recovery of the copper ion in the deteriorated state is not exhibited continues. When the internal combustion engine 1 is shut down immediately after such a state is continued, next operation of the internal combustion engine 1 starts in the state where the amount of the copper ions in the reference state is small. As a result, immediately after the internal combustion engine 1 is started, NO.sub.X reduction performance of the SCR catalyst may be deteriorated, and continuous NO.sub.X reduction by the SCR catalyst may become difficult.
(26) Accordingly, in the present embodiment, the recovery processing is executed by a method for controlling the heater 40 such that the temperature of the SCR catalyst is heated to the first temperature or above, and the temperature is maintained for a prescribed period, when NO.sub.X does not flow into the SCR catalyst and O.sub.2 is present in the second catalyst casing 4. As described in the foregoing, the first temperature stated herein is the temperature that causes exhibition of the valence recovery of the copper ions in the deteriorated state, the temperature (for example, 200 C. or more) being above the temperature (for example, 150 C. or more) at which NO.sub.X reduction by the copper ions in the reference state starts to be exhibited. The prescribed period is the period necessary for performing valence recovery of substantially the entire copper ions in the deteriorated state. A method for setting the prescribed period will be described later.
(27) Here, the case where NO.sub.X does not flow into the SCR catalyst may be the case where the internal combustion engine is at a shutdown state. However, when execution of the recovery processing is attempted after a relatively long time has elapsed since the shutdown of the internal combustion engine 1, the power consumption of the heater 40 may increase. This is because the temperature of the SCR catalyst decreases as the lapsed time from the shutdown of the internal combustion engine 1 becomes longer, which causes increase in the heating amount needed to raise the temperature of the SCR catalyst to the first temperature or above. Therefore, in the present embodiment, the recovery processing is executed immediately after the shutdown of the internal combustion engine 1, that is, when the SCR catalyst is at a relatively high temperature, by using the shutdown of the internal combustion engine 1 as a trigger.
(28) Here, the method for executing the recovery processing will be described with reference to
(29) As illustrated in
(30) When the heater 40 heats the SCR catalyst and thereby the temperature of the SCR catalyst reaches a target temperature Ttrg that is equal to or above the first temperature (t3 in
(31) With reference to
(32) The description has been given of the method for executing the recovery processing when the temperature of the SCR catalyst upon shutdown of the internal combustion engine 1 is below the first temperature with reference to
(33) Here, the method for executing the recovery processing in the case where the temperature of the SCR catalyst upon shutdown of the internal combustion engine 1 is equal to or above the first temperature will be described with reference to
(34) As illustrated in
(35) Hereinafter, execution procedures of the recovery processing in the present embodiment will be described with reference to
(36) In the processing routine of
(37) In processing of S103, the ECU 10 determines whether or not the temperature Tscr of the SCR catalyst detected in the processing of S102 is equal to or above a first temperature T1. The first temperature T1 is a temperature causing exhibition of the valence recovery of the copper ions in the deteriorated state as described before.
(38) When negative determination is made in the processing of S103, the ECU 10 proceeds to processing of S108. When the processing of S108 is executed for the first time after the shutdown of the internal combustion engine 1, the ECU 10 operates (turns on) the heater 40 by starting to supply driving electric power to the heater 40. When the processing of S08 is executed for the second time or more, the heater 40 is already in an operating state. Accordingly, the ECU 10 may maintain the operating state of the heater 40 by continuously supplying driving electric power to the heater 40. After executing the processing of S108, the ECU 10 returns to processing of S101. In this case, if a restart request of the internal combustion engine 1 is generated, it indicates that positive determination is made in the processing of S101. Accordingly, the ECU 10 proceeds to processing of S106, where the heater 40 is stopped (turned off). Next, the ECU 10 resets a counter value C to zero, and terminates execution of the present processing routine.
(39) When the temperature Tscr of the SCR catalyst upon shutdown of the internal combustion engine 1 is equal to or above the first temperature T1, or when the temperature Tscr of the SCR catalyst is raised to the first temperature T1 or above by the operation of the heater 40, positive determination is made in the processing of S103. In that case, valence recovery of the copper ions in the deteriorated state is exhibited in the SCR catalyst. Therefore, when positive determination is made in the processing of S103, the ECU 10 proceeds to processing of S104 and updates the value C of the counter. As stated in the description of
(40) In processing of S105, the ECU 10 determines whether or not the counter value C updated in the processing of S104 is equal to or above a stipulated value Cs. The stipulated value Cs is a value corresponding to the amount of copper ions put in the deteriorated state, at the time when the internal combustion engine 1 is shut down as described before. The stipulated value Cs is preset by assuming the case where a maximum amount of the copper ions is put in the deteriorated state at the time when the internal combustion engine 1 is shut down. When negative determination is made in the processing of S105, valence recovery of the copper ions in the deteriorated state is considered incomplete in the SCR catalyst. Accordingly, the ECU 10 proceeds to processing of S109.
(41) In the processing of S109, the ECU 10 determines whether or not the temperature Tscr of the SCR catalyst detected in the processing of S102 is equal to or above a specified upper limit temperature Tmax. The specified upper limit temperature Tmax used herein is a temperature above the first temperature T1 and below the second temperature (oxidizing temperature of NH.sub.3). For example, the specified upper limit temperature Tmax is a temperature obtained by subtracting a specified margin from the second temperature.
(42) When positive determination is made in the processing of S109, the ECU 10 proceeds to processing of S110. In this case, when the heater 40 is in the operating state, the ECU 10 stops the heater 40 so as to suppress the SCR catalyst heated to the second temperature or above. When the heater 40 is already in a stopped state, the ECU 10 maintains the heater 40 in the stopped state.
(43) When negative determination is made in the processing of S109, or after the processing of S110 is executed, the ECU 10 returns to processing of S101.
(44) When positive determination is made in the processing of the S105, valence recovery of substantially the entire amount of the copper ions in the deteriorated state can be considered completed in the SCR catalyst. As a result, the ECU 10 proceeds to the processing of S106, where the heater 40 is stopped (turned off). Next, the ECU 10 proceeds to processing of S107, where the counter value C is reset to zero, and terminates execution of the present processing routine.
(45) Here, when the ECU 10 executes the processing of S102, detection means according to the present disclosure is implemented. When the ECU 10 executes the processing of S103 to S110, control means according to the present disclosure is implemented.
(46) When the recovery processing is executed along the procedures described in the foregoing, efficient valence recovery of the copper ions put in the deteriorated state can be performed in the SCR catalyst, while the power consumption of the heater 40 can be kept low. As a result, it becomes possible to suppress such a situation where NO.sub.X reduction performance of the SCR catalyst is deteriorated or where continuous NO.sub.X reduction by the SCR catalyst is difficult after the start of the internal combustion engine 1 next time.
(47) In the present embodiment, the heater 40 is controlled such that the temperature of the SCR catalyst during the recovery processing does not reach the second temperature or above. However, when the temperature of the SCR catalyst upon shutdown of the internal combustion engine 1 is equal to or above the temperature (third temperature) at which NH.sub.3 starts to desorb, the temperature of the SCR catalyst during the recovery processing may be raised to the second temperature or above. This is because if the temperature of the SCR catalyst upon shutdown of the internal combustion engine 1 is above the third temperature, it can be assumed that the amount of NH.sub.3 adsorbed to the copper ions is substantially zero. When the temperature of the SCR catalyst during the recovery processing is raised to the second temperature or above, the execution period of the recovery processing can be further shortened. As a result, it becomes easy to complete the recovery processing before the restart request is generated.
Modification of First Embodiment
(48) In the first embodiment described in the foregoing, a description has been given of the example of executing recovery processing on the assumption that the amount of the copper ions put in the deteriorated state at the time when the internal combustion engine 1 is shut down is a predetermined fixed amount (the aforementioned stipulated value). However, the amount (requested recovery amount) of the copper ions put in the deteriorated state at the time when the internal combustion engine 1 is shut down may be estimated, and the recovery processing may be executed based on the requested recovery amount.
(49) In the present modification, when the aforementioned requested recovery amount is estimated, the amount of copper ions in the deteriorated state is suitably estimated during operation of the internal combustion engine 1. More specifically, the amount of copper ions in the deteriorated state is obtained by integrating a difference between the amount of copper ions which shifts from the reference state to the deteriorated state per unit time and the amount of copper ions which shifts from the deteriorated state to the reference state per unit time. Here, a description is given of the procedures of calculating the amount of copper ions in the deteriorated state during operation of the internal combustion engine 1 along
(50) In the processing routine of
(51) In the processing of S202, the ECU 10 calculates the amount (recovered ion amount) Acu.sup.2+ of copper ions which shifts from the deteriorated state to the reference state per unit time. As described before, when the temperature of the SCR catalyst is equal to or above the first temperature, and O.sub.2 or NO.sub.2 is present in the SCR catalyst, valence recovery of the copper ion in the deteriorated state is exhibited. Therefore, it can be said that the recovered ion amount Acu.sup.2+ is correlated with the temperature Tscr, the O.sub.2 inflow amount Ao2, and the NO.sub.2 inflow amount Ano2 of the SCR catalyst. In the present modification, the correlation data is obtained based on the result of an experiment or a simulation, and the obtained correlation data is stored as a map. In the processing of S202, the ECU 10 derives the recovered ion amount Acu.sup.2+ by accessing the map using as an argument the temperature Tscr, the O.sub.2 inflow amount Ao2, and the NO.sub.2 inflow amount Ano2 of the SCR catalyst acquired in the processing of the S201.
(52) In processing of S203, the ECU 10 calculates the amount (deteriorated ion amount) Acu.sup.+ of the copper ions which shift from the reference state to the deteriorated state per unit time. NO.sub.X reduction by the copper ions Cu.sup.2+ in the reference state is exhibited when the temperature Tscr of the SCR catalyst is equal to or above the active temperature, and NO.sub.X flows into the SCR catalyst. Therefore, it can be said that the deteriorated ion amount Acu.sup.+ is correlated with the temperature Tscr and the NO.sub.X inflow amount Anox of the SCR catalyst. In the present modification, the correlation data is obtained based on the result of an experiment or a simulation, and the obtained correlation data is stored as a map. In the processing of S203, the ECU 10 derives the deteriorated ion amount Acu.sup.+ by accessing the map using the temperature Tscr, and the NO.sub.2 inflow amount Anox of the SCR catalyst acquired in the processing of the S201 as an argument.
(53) In processing of S204, the ECU 10 calculates a variation Acu.sup.+ (=Acu.sup.+Acu.sup.2+) in the amount of copper ions in the deteriorated state per unit time by subtracting the recovered ion amount Acu.sup.2+ calculated in the processing of S202 from the deteriorated ion amount Acu.sup.+ calculated in the processing of S203. Here, when the deteriorated ion amount Acu.sup.+ is larger than the recovered ion amount Acu.sup.2+, the variation Acu.sup.+ become a positive value. When the recovered ion amount Acu.sup.2+ is larger than the deteriorated ion amount Acu.sup.+, the variation Acu.sup.+ becomes a negative value.
(54) In the processing of S205, an amount Acu.sup.+ of copper ions put in the deteriorated state at the time is calculated. Specifically, the ECU 10 calculates the amount Acu.sup.+ of copper ions put in the deteriorated state at the time by adding the variation Acu.sup.+ calculated in the processing of S204 to a previous value Acu.sup.+old of the amount of copper ions put in the deteriorated state. The thus-calculated amount Acu.sup.+ of copper ions is stored in the backup RAM that can retain data after the shutdown of the internal combustion engine 1.
(55) Next, execution procedures of the recovery processing in the present modification will be described with reference to
(56) First, in processing of S301, the ECU 10 reads from the backup RAM the value Acu.sup.+ calculated in the processing routine of
(57) In processing of S302, the ECU 10 determines whether or not the requested recovery amount Acu.sup.+ read in the processing of the S301 is equal to or above a specified threshold Athre. The specified threshold Athre used herein is the amount set on the assumption that when the internal combustion engine 1 is restarted while the copper ions below the specified threshold Athre are put in the deteriorated state, the SCR catalyst can provide a desired NO.sub.X reduction performance or higher, or the amount set on the assumption that continuous NO.sub.X reduction by the SCR catalyst can be performed. When negative determination is made in the processing of S302, the ECU 10 executes the processing of S106 and S107 in sequence, and terminates execution of the present processing routine. That is, the recovery processing is not executed when negative determination is made in the processing of S302. When positive determination is made in the processing of S302, the ECU 10 proceeds to processing of S303
(58) In the processing of S303, the ECU 10 sets a stipulated value Cs used in later-described processing of S304 using the requested recovery amount Acu.sup.+ read in the processing of S301 as a parameter. Specifically, the ECU 10 sets the stipulated value Cs to a value identical to the requested recovery amount Acu.sup.+. Alternatively, the stipulated value Cs may be set to a value obtained by subtracting the specified threshold Athre from the requested recovery amount Acu.sup.+.
(59) The ECU 10 executes the processing of S101 to S103 in sequence after the processing of S303 is executed. In this case, when positive determination is made in the processing of S103, the ECU 10 executes the processing of S104 and the processing of S304 in sequence. In the processing of S304, the ECU 10 determines whether or not the counter value C is equal to or above the stipulated value Cs set in the processing of S303. When positive determination is made in the processing of S304, the ECU 10 proceeds to the processing of S305. In the processing of S305, the ECU 10 resets the value Acu.sup.+ stored in the backup RAM to zero. Then, the ECU 10 executes the processing of S106 and the processing of S107 in sequence, so that the recovery processing is terminated.
(60) When the recovery processing is executed along such procedures, the period (prescribed period) in which the heater 40 maintains the SCR catalyst at or above the first temperature T1 is changed in accordance with the amount of copper ions (requested recovery amount) Acu.sup.+ put in the deteriorated state at the time when the internal combustion engine 1 is shut down. That is, in the case where the requested recovery amount Acu.sup.+ is small, the prescribed period is shortened as compared with the case where the requested recovery amount Acu.sup.+ is large. As a result, it becomes possible to achieve valence recovery of the copper ions put in the deteriorated state, while keeping the power consumption of the heater 40 to necessary minimum. When the requested recovery amount Acu.sup.+ is below the specified threshold Athre, the recovery processing is not executed. Accordingly, the unnecessary operation of the heater 40 can also be suppressed.
Second Embodiment
(61) Now, a second embodiment of the present disclosure will be described with reference to
(62) Examples of the case where the gas that does not contain NO.sub.X flows into the SCR catalyst include the case where substantially the entire amount of NO.sub.X discharged from the internal combustion engine 1 during operation of the internal combustion engine 1 is stored in the NSR catalyst in the first catalyst casing 3, and the case where fuel-cut processing is executed. The case where substantially the entire amount of NO.sub.X discharged from the internal combustion engine 1 is stored in the NSR catalyst may be the case where the air-fuel ratio of the exhaust gas flowing into the NSR catalyst is a lean air-fuel ratio. However, even when the exhaust gas flowing into the NSR catalyst has a lean air-fuel ratio, part of NO.sub.X flowing into the NSR catalyst tends to slip through the NSR catalyst if the NO.sub.X storage amount of the NSR catalyst is relatively large. Therefore, in the present embodiment, when the NO.sub.X storage amount of the NSR catalyst is equal to or below a specified upper limit, and the air-fuel ratio of the exhaust gas flowing into the NSR catalyst is a lean air-fuel ratio, it is determined that the gas that does not contain NO.sub.X flows into the SCR catalyst. The term specified upper limit used herein is a value set on the assumption that if the NO.sub.X storage amount of the NSR catalyst exceeds the specified upper limit, the amount of NO.sub.X beyond the aforementioned acceptable NO.sub.X amount can slip through the NSR catalyst. Such a specified upper limit is predetermined based on the result of an experiment or a simulation.
(63) Now, when the recovery processing is executed while the gas that does not contain NO.sub.X flows through the SCR catalyst, NH.sub.3 adsorbed to the copper ion may desorb and flow out from the SCR catalyst together with the gas. Here, the relation among the temperature of the SCR catalyst, the amount of copper ions (valence recovery rate) whose ionic valence is recovered per unit time, the amount of NH.sub.3 (desorption rate) desorbed from the copper ions per unit time, and the amount (oxidation rate) of NH.sub.3 oxidized per unit time, is illustrated in
(64) As illustrated in
(65) Accordingly, in the recovery processing of the present embodiment, the temperature of the SCR catalyst is restricted to below the third temperature T3. When the temperature of the SCR catalyst during the recovery processing is restricted to below the third temperature, it is possible to suppress the situation where the NH.sub.3 adsorbed to the copper ions at the start of the recovery processing desorbs and flows out from the SCR catalyst. As a result, when the gas containing NO.sub.X flows into the SCR catalyst after the end of the recovery processing, it becomes possible to reduce NO.sub.X in the exhaust gas by using the adsorbed NH.sub.3.
(66) Hereinafter, execution procedures of the recovery processing in the present embodiment will be described with reference to
(67) First, in the processing of S401, the ECU 10 determines whether or not recovery conditions are satisfied. Specifically, if the NO.sub.X storage amount of the NSR catalyst is below the specified upper limit, and the air-fuel ratio of the exhaust gas flowing into the NSR catalyst is a lean air-fuel ratio, the ECU 10 determines that the recovery conditions are satisfied. When the fuel-cut processing of the internal combustion engine 1 is during execution, the ECU 10 also determines that the recovery conditions are satisfied.
(68) When positive determination is made in the processing of S401, the ECU 10 executes the processing of S102 and onward. When negative determination is made in the processing of S103, the ECU 10 executes the processing of S108. In the present embodiment, when the heater 40 is operated in the processing of S108, an energizing amount of the heater 40 may be regulated in accordance with the amount of gas flowing through the SCR catalyst. That is, in the case where the amount of gas flowing through the SCR catalyst is small, the energizing amount of the heater 40 may be decreased as compared with the case where the amount of gas flowing through the SCR catalyst is large. This is because in the case where the amount of gas flowing through the SCR catalyst is small, the amount of heat radiated from the SCR catalyst to the gas is decreased as compared with the case where the amount of gas flowing through the SCR catalyst is large, so that the SCR catalyst can be heated with a smaller energizing amount. When execution of the processing of S108 is ended, the ECU 10 returns to the processing of S401.
(69) When negative determination is made in the processing of S105, the ECU 10 proceeds to the processing of S402, where it is determined whether or not the temperature Tscr of the SCR catalyst is equal to or above a specified upper limit temperature Tmax. The specified upper limit temperature Tmax used herein is a temperature obtained by subtracting a specified margin from the third temperature T3. When positive determination is made in the processing of S402, the ECU 10 stops (turns off) the heater 40 in the processing of S110 so as to suppress the temperature Tscr of the SCR catalyst increasing to the third temperature T3 or above. When execution of the processing of S110 is terminated, the ECU 10 returns to the processing of S402. When negative determination is made in the processing of S402, the ECU 10 skips the processing of S110 and returns to the processing of S401.
(70) When the recovery processing is executed in such a procedure, valence recovery of the copper ions in the deteriorated state can be performed even while the gas flowing through the SCR catalyst. According to the above-stated procedures, it becomes possible to perform recovery processing two or more times during one trip. As a consequence, it is easy to maintain the amount of copper ions in the deteriorated state to be small. As a result, it becomes easy to maintain the NO.sub.X reduction performance of the SCR catalyst to be a desired performance or higher, and to implement continuous NO.sub.X reduction by the SCR catalyst.
(71) In the present embodiment, the heater 40 is controlled such that the temperature of the SCR catalyst during the recovery processing does not reach the third temperature or above. However, the amount of NH.sub.3 adsorbed to the transition metal ions can be regarded as substantially zero, when the temperature of the SCR catalyst at the time when the recovery processing is started is the third temperature or above. Accordingly, the temperature of the SCR catalyst during the recovery processing may be raised to the second temperature or above, the second temperature being higher than the third temperature. In that case, the execution period of the recovery processing can be shortened more. As a result, the amount of copper ions in the deteriorated state can more reliably be reduced even in a relatively short period such as in the fuel-cut processing.
(72) Moreover, immediately after the air-fuel ratio of the exhaust gas flowing into the NSR catalyst switches from the rich air-fuel ratio to the lean air-fuel ratio, such as immediately after the end of S regeneration which is the processing for eliminating sulfur poisoning of the NSR catalyst, and immediately after the end of rich spike processing which is the processing for reducing and removing NO.sub.X stored in the NSR catalyst, O.sub.2 in exhaust gas is stored in the NSR catalyst due to oxygen storage capacity (OSC) of the NSR catalyst. As a result, the air-fuel ratio of the exhaust gas flowing into the SCR catalyst may become an air-fuel ratio in the vicinity of the stoichiometric air-fuel ratio. When the recovery processing is performed under such circumstances, O.sub.2 necessary for valence recovery of the copper ions put in the deteriorated state runs short, which may make it difficult to efficiently recover the ionic valence of the copper ions in the deteriorated state. Therefore, immediately after switching the air-fuel ratio of the exhaust gas flowing into the NSR catalyst from the rich air-fuel ratio to the lean air-fuel ratio, such as immediately after the end of S regeneration and immediately after the end of rich spike processing, execution of the recovery processing may be prohibited.
Modification of Second Embodiment
(73) In the second embodiment described in the foregoing, the description has been given of the example of executing recovery processing on the assumption that the amount of the copper ions in the deteriorated state at the time when the recovery conditions are satisfied is a predetermined fixed amount (the stipulated value). However, the recovery processing may be executed based on the amount (requested recovery amount) of the copper ions put in the deteriorated state at the time when recovery conditions are satisfied.
(74) Hereinafter, execution procedures of the recovery processing in the present modification will be described with reference to
(75) First in the processing of S501, the ECU 10 reads the amount of copper ions (requested recovery amount) Acu.sup.+ put in the deteriorated state at the time. The requested recovery amount Acu.sup.+ is stored in the backup RAM when the processing similar to the processing routine of
(76) In the processing of S502, the ECU 10 determines whether or not the requested recovery amount Acu.sup.+ read in the processing of the S501 is equal to or above a specified threshold Athre. The specified threshold Athre used herein is the amount provided on the assumption that the NO.sub.X reduction performance of the SCR catalyst becomes a desired performance or higher, and the continuous NO.sub.X reduction by the SCR catalyst is achieved, even when NO.sub.X flows into the SCR catalyst while the amount of the copper ions less than the specified threshold Athre are put in the deteriorated state. When negative determination is made in the processing of S502, the ECU 10 executes the processing of S106 and S107 in sequence, and terminates execution of the present processing routine. That is, the recovery processing is not executed when negative determination is made in the processing of S502. When positive determination is made in the processing of S502, the ECU 10 proceeds to processing of S503
(77) In the processing of S503, the ECU 10 sets a stipulated value Cs used in later-described processing of S504 using the requested recovery amount Acu.sup.+ read in the processing of S501 as a parameter. Specifically, the ECU 10 sets the stipulated value Cs to a value identical to the requested recovery amount Acu.sup.+. Alternatively, the stipulated value Cs may be set to a value obtained by subtracting the specified threshold Athre from the requested recovery amount Acu.sup.+.
(78) The ECU 10 executes the processing of S401, S102, S103 in sequence after the processing of S503 is executed. In this case, when positive determination is made in the processing of S103, the ECU 10 executes the processing of S104 and the processing of S504 in sequence. In the processing of S504, the ECU 10 determines whether or not the counter value C is equal to or above the stipulated value Cs set in the processing of S503. When positive determination is performed in the processing of S504, the ECU 10 proceeds to the processing of S505, where the value of Acu.sup.+ stored in the backup RAM is reset to zero. Then, the ECU 10 executes the processing of S106 and the processing of S107 in sequence, so that the recovery processing is terminated.
(79) When the recovery processing is executed along such procedures, the period (prescribed period) in which the heater 40 maintains the SCR catalyst at or above the first temperature T1 is changed in accordance with the amount of copper ions (requested recovery amount) Acu.sup.+ put in the deteriorated state at the time when the recover conditions are satisfied. As a result, it becomes possible to achieve valence recovery of substantially the entire amount of the copper ions put in the deteriorated state, while keeping the power consumption of the heater 40 to necessary minimum. When the requested recovery amount Acu.sup.+ is below the specified threshold Athre, the recovery processing is not executed. Accordingly, the unnecessary operation of the heater 40 can also be suppressed.
Other Embodiments
(80) In the first and second embodiments described in the foregoing, the examples of using the copper ions as the transition metal ions supported by the SCR catalyst have been described. However, when the iron ions are supported on the SCR catalyst, the recovery processing can be executed by the same method. In the SCR catalyst including iron ions, NH.sub.3 adsorbed to the iron ions (Fe.sup.3+) having an ionic valence (3+) that is necessary for NO.sub.X reduction reacts with NO.sub.X in exhaust gas, so that the valence of the iron ions decreases from 3+ to 2+. The iron ions (Fe.sup.2+) put in the deteriorated state in this way are re-oxidized when hydrogen ions (H.sup.+) adsorbed to the iron ions reacts with oxygen (O.sub.2), so that the ionic valence of the iron ions is recovered to the ionic valence (3+) necessary for NO.sub.X reduction. Therefore, when the recovery processing is executed in the SCR catalyst that supports the copper ions while NO.sub.X does not flow into the SCR catalyst and O.sub.2 is present in the SCR catalyst, valence recovery of substantially the entire amount of the iron ions put in the deteriorated state can be achieved. However, since the temperature that causes exhibition of valence recovery of the iron ions is above the temperature that causes exhibition of valence recovery of the copper ions (for example, about 300 C.), the target temperature Ttrg may be set accordingly. The embodiment of the present disclosure may be defined as follows. An exhaust gas control apparatus for an internal combustion engine, the exhaust gas control apparatus includes: a selective catalytic reduction catalyst disposed in an exhaust passage of the internal combustion engine, the selective catalytic reduction catalyst including transition metal ions for reducing NO.sub.X in exhaust gas with NH.sub.3 as a reducing agent; a heater configured to heat the selective catalytic reduction catalyst; and an electronic control unit configured to detect temperature of the selective catalytic reduction catalyst, and execute recovery processing when NO.sub.X does not flow into the selective catalytic reduction catalyst and the temperature of the selective catalytic reduction catalyst is below a first temperature that is a temperature causing exhibition of valence recovery of the transition metal ions, the recovery processing being processing of controlling the heater so as to heat the selective catalytic reduction catalyst up to the first temperature or above and to maintain the selective catalytic reduction catalyst at or above the first temperature for a prescribed period.