Battery charge transfer mechanisms
10224577 ยท 2019-03-05
Assignee
Inventors
- Sai Bhavaraju (West Jordan, UT, US)
- Mathew Robins (Saratoga Springs, UT, US)
- Chett Boxley (Park City, UT, US)
Cpc classification
H01M4/62
ELECTRICITY
Y02E60/10
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
H01M4/58
ELECTRICITY
H01M10/4235
ELECTRICITY
H01M10/3954
ELECTRICITY
H01M10/054
ELECTRICITY
International classification
H01M4/36
ELECTRICITY
H01M4/58
ELECTRICITY
H01M4/62
ELECTRICITY
H01M10/054
ELECTRICITY
H01M10/42
ELECTRICITY
Abstract
The present invention provides a secondary cell having a negative electrode compartment and a positive electrode compartment, which are separated by an alkali ion conductive electrolyte membrane. An alkali metal negative electrode disposed in the negative electrode compartment oxidizes to release alkali ions as the cell discharges and reduces the alkali ions to alkali metal during recharge. The positive electrode compartment includes a positive electrode contacting a positive electrode solution that includes an alkali metal compound and a metal halide. The alkali metal compound can be selected from an alkali halide and an alkali pseudo-halide. During discharge, the metal ion reduces to form metal plating on the positive electrode. As the cell charges, the metal plating oxidizes to strip the metal plating to form metal halide or pseudo halide or corresponding metal complex.
Claims
1. An alkali metal secondary cell, comprising: an alkali metal negative electrode, which electrochemically oxidizes to release alkali metal ions during discharge and electrochemically reduces alkali metal ions to alkali metal during recharge, wherein the alkali metal negative electrode comprises a material selected from sodium metal and lithium metal; a solvent; a positive electrode compartment comprising a positive electrode disposed in a liquid positive electrode solution comprising: a metal complex ion comprising a complex of a non-alkali metal ion and a chemical selected from (i) plurality of ions selected from halide ions and pseudo-halide ions, (ii) a chelating agent, and (iii) ammonia, wherein the metal complex ion has a concentration that is greater than 0.5 Molar; and an alkali metal compound selected from an alkali metal halide and an alkali metal pseudo-halide, wherein the non-alkali metal ion from the metal complex ion electrochemically reduces to form non-alkali metal plating on the positive electrode during discharge, and wherein the non-alkali metal plating electrochemically oxidizes to form the non-alkali metal ion and the metal complex ion during recharge; and an alkali metal ion conductive electrolyte membrane that separates the alkali metal negative electrode from the liquid positive electrode solution, wherein the alkali metal ion conductive electrolyte membrane is selected from a sodium ion conductive electrolyte membrane and a lithium ion conductive membrane wherein the alkali metal secondary cell, during operation, has a discharge reaction represented by:
A+MX.sub.n.sup..Math.A.sup.++M(s)+nX.sup., and a charge reaction represented by:
A.sup.++M(s)+nX.sup..Math.A+MX.sub.n.sup., wherein A is the alkali metal, M is the non-alkali metal of the metal complex ion, X is a chemical selected from (i) plurality of ions selected from halide ions and pseudo-halide ions, (ii) a chelating agent, and (iii) ammonia.
2. The cell of claim 1, wherein the alkali metal negative electrode comprises sodium metal.
3. The cell of claim 1, wherein the alkali metal negative electrode comprises lithium metal.
4. The cell of claim 2, wherein the alkali metal ion conductive electrolyte membrane comprises a NaSICON-type material.
5. The cell of claim 3, wherein the alkali metal ion conductive electrolyte membrane comprises a LiSICON-type material.
6. The cell of claim 2, wherein the alkali metal compound comprises NaI.
7. The cell of claim 1, wherein the metal complex ion comprises the plurality of ions selected from halide ions and pseudo-halide ions, and such ions are selected from a chloride ion, bromide ion, iodide ion, azide ion, thiocyanate ion, and a cyanide ion.
8. The cell of claim 1, wherein the metal complex ion is selected from CuI.sub.2.sup., AgI.sub.2.sup., [AlF.sub.6].sup.3, [AlF.sub.4].sup.1, [BeF.sub.4].sup.2, [SnF.sub.6].sup.2, [CuCl.sub.2].sup.1, [AgCl.sub.2].sup.1, [PbCl.sub.4].sup.2, [ZnCl.sub.4].sup.2, [HgCl.sub.4].sup.2, [CuBr.sub.2].sup.1, [AgBr.sub.2].sup.1, [HgBr.sub.4].sup.2, [CuI.sub.2].sup.1, [AgI.sub.2].sup.1, [PbI.sub.4].sup.2, [ZrI.sub.5].sup.1, [TiBr.sub.5].sup.1, [HgI.sub.4].sup.2, and [Cd(SCN).sub.4].sup.2, [Hg(SCN).sub.4].sup.2.
9. The cell of claim 1, wherein the non-alkali metal ion is selected from ions of silver, aluminum, gold, bismuth, beryllium, cobalt, cadmium, chromium, copper, iron, zinc, gallium, mercury, magnesium, manganese, nickel, lead, titanium, vanadium, zirconium, niobium, molybdenum, tungsten, gallium, indium and tin.
10. The cell of claim 1, wherein the liquid positive electrode solution comprises the alkali metal halide or pseudohalide at a concentration that is greater than 0.5 Molar.
11. An alkali metal secondary cell, comprising: an alkali metal negative electrode, which electrochemically oxidizes to release alkali metal ions during discharge of the secondary cell and electrochemically reduces alkali metal ions to alkali metal during recharge of the secondary cell, wherein the alkali metal negative electrode comprises a material selected from sodium metal and lithium metal; a solvent; a positive electrode compartment comprising a positive electrode disposed in a liquid positive electrode solution comprising: a metal complex ion comprising a complex of a non-alkali metal ion and a chemical selected from (i) plurality of ions selected from halide ions and pseudo-halide ions, and (ii) a chelating agent, wherein the metal complex ion has a concentration that is greater than 0.5 Molar; and an alkali metal compound selected from an alkali metal halide, wherein the non-alkali metal ion from the metal complex ion electrochemically reduces to form metal plating on the positive electrode during discharge, and wherein the halide electrochemically oxidizes to form a halogen during recharge; and an alkali metal ion conductive electrolyte membrane that separates the alkali metal negative electrode from the liquid positive electrode solution, wherein the alkali metal ion conductive electrolyte membrane is selected from a sodium ion conductive electrolyte membrane and a lithium ion conductive membrane wherein the alkali metal secondary cell, during operation, has a discharge reaction represented by:
A+MX.sub.n.sup..Math.A.sup.++M(s)+nX.sup., and a charge reaction represented by:
A.sup.++M(s)+nX.sup..Math.A+MX.sub.n.sup., wherein A is the alkali metal, M is the non-alkali metal of the metal complex ion, X is a chemical selected from (i) plurality of ions selected from halide ions and pseudo-halide ions and (ii) a chelating agent.
12. The cell of claim 11, wherein during recharge the halogen oxidizes the metal plating to reform the metal complex ion.
Description
BRIEF DESCRIPTION OF THE SEVERAL DRAWINGS
(1) In order that the manner in which the above-recited and other features and advantages of the invention are obtained and will be readily understood, a more particular description of the invention briefly described above will be rendered by reference to specific embodiments thereof that are illustrated in the appended drawings. Understanding that the drawings are not made to scale, depict only some representative embodiments of the invention, and are not therefore to be considered to be limiting of its scope, the invention will be described and explained with additional specificity and detail through the use of the accompanying drawings in which:
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DETAILED DESCRIPTION OF THE INVENTION
(33) Reference throughout this specification to one embodiment, an embodiment, or similar language means that a particular feature, structure, or characteristic described in connection with the embodiment is included in at least one embodiment of the present invention. Thus, appearances of the phrases in one embodiment, in an embodiment, and similar language throughout this specification may, but do not necessarily, all refer to the same embodiment. Additionally, while the following description refers to several embodiments and examples of the various components and aspects of the described invention, all of the described embodiments and examples are to be considered, in all respects, as illustrative only and not as being limiting in any manner.
(34) Furthermore, the described features, structures, or characteristics of the invention may be combined in any suitable manner in one or more embodiments. In the following description, numerous specific details are given, such as examples of suitable electrolytic cells and their features, metal complexes, alkali metal compounds, halide or pseudo-halide ions, etc., to provide a thorough understanding of embodiments of the invention. One having ordinary skill in the relevant art will recognize, however, that the invention may be practiced without one or more of the specific details, or with other methods, components, materials, and so forth. In other instances, well-known structures, materials, or operations are not shown or described in detail to avoid obscuring aspects of the invention.
(35) As understood by persons skilled in the art, secondary cells can be discharged and recharged and this specification describes cell arrangements and methods for both states. Although the term recharging in its various forms implies a second charging, one of skill in the art will understand that discussions regarding recharging would be valid for, and applicable to, the first or initial charge, and vice versa. Thus, for the purposes of this specification, the terms recharge, recharged, and rechargeable shall be interchangeable with the terms charge, charged, and chargeable respectively.
(36) The disclosed invention provides systems and methods for providing battery charge transfer mechanisms that allow metal plating to form on a positive electrode in a rechargeable battery as the battery discharges, and that further allow the metal plating to oxidize and go into solution as the battery charges. While the described battery can comprise any suitable component,
(37) As mentioned above, some embodiments of the cell 10 comprise a negative electrode compartment 15 and a positive electrode compartment 25. In this regard, the two compartments can be any suitable shape and have any other suitable characteristic that allows the cell to function as intended. By way of example, the negative electrode and the positive electrode compartments can be tubular, rectangular, or be any other suitable shape. Furthermore, the two compartments can have any suitable spatial relationship with respect to each other. For instance, while
(38) With respect to the negative electrode 20, the cell 10 can comprise any suitable alkali metal negative electrode 20 that allows the cell to function (e.g., be discharged and recharged) as intended. Some examples of suitable negative electrode materials include, but are not limited to, sodium or lithium that is substantially pure and a sodium or lithium alloy comprising any other suitable sodium or lithium-containing negative electrode material. In certain embodiments, however, the negative electrode comprises or consists of either an amount of sodium or an amount of lithium that is substantially pure.
(39) With respect to the positive electrode 30, the cell 10 can comprise any suitable positive electrode that allows the cell to be charged and discharged as intended. For instance, the positive electrode can comprise virtually any positive electrode material that has been successfully used in a sodium or lithium-based rechargeable battery system. In some embodiments, the positive electrode comprises one or more wires, strands of wires, pieces of felt, plates, tubes, meshes, pieces of foam, and/or one or more other suitable positive electrode configurations. Additionally, while the positive electrode can comprise any suitable material, in some embodiments it comprises a nickel foam, nickel hydroxide (Ni(OH).sub.2), nickel oxyhydroxide (NiOOH), sulfur composites, sulfur halides (including sulfuric chloride), carbon, copper, copper iodide, platinum, and/or another suitable material. Furthermore, these materials may coexist or exist in combinations. Indeed, in some embodiments, the positive electrode comprises copper, platinum, or copper iodide.
(40) The liquid positive electrode solution 35 can comprise any suitable chemical that allows a metal plating to form on the positive electrode 30 as the cell 10 discharges and that allows the metal plating to go into solution as the cell charges. In some embodiments, the liquid positive electrode solution comprises an alkali metal compound, a metal complex, and/or a solvent.
(41) Where the positive electrode solution 35 comprises an alkali metal compound, that compound can perform any suitable function, including, without limitation, helping the metal complex (discussed below) become soluble and protecting the alkali metal ion conductive electrolyte membrane 40 from degradation by dissolution. While the alkali metal complex can comprise any suitable component, in some embodiments, it comprises an alkali ion and one or more halide ions and/or pseudo-halide ions. While the alkali ion can comprise any suitable alkali ion, in some embodiments in which the negative electrode 20 comprises sodium or lithium, the alkali ion in the alkali metal compound respectively comprises a sodium ion and lithium ion. Moreover, some examples of suitable halide ions include, but are not limited to, iodide ions (I.sup.), chloride ions (Cl.sup.), fluoride ions (F.sup.), and bromide ions (Br.sup.). Furthermore, some examples of suitable pseudo-halide ions are selected from azide, thiocyanate, and cyanide. That said, other known pseudo-halide ions may also be used herein. Thus, some examples of suitable alkali metal compounds include NaI, NaCl, NaSCN, NaBr, NaN.sub.3, NaSCN, LiI, LiBr, LiN.sub.3, LiCl, and LiSCN. Indeed, in some implementations in which the negative electrode comprises sodium, the alkali metal compound comprises NaI or NaBr or NaOH. Similarly, in some implementations in which the negative electrode comprises lithium, the alkali metal compound comprises LiI or LiBr or LiOH.
(42) When the cell is fully charged, the alkali metal compound can be at any suitable concentration in the positive electrode solution 35 that allows the cell 10 to function as intended. Indeed, in some embodiments, the alkali metal compound is present at a concentration as high as a concentration selected from about 6, about 8, about 10, about 12, and about 14 molar (M). In contrast, in some embodiments, the alkali metal compound is present at a concentration as low as a concentration selected from about 1, about 2, about 4, and about 5M. In still other embodiments, the alkali metal compound is present in the positive electrode solution in any suitable combination or sub-range of the aforementioned concentrations.
(43) With reference now to the metal complex, the metal complex can comprise any suitable component that allows a metal to plate on and be removed from the positive electrode 30 as the cell 10 discharges and charges. In some embodiments, however, the metal complex comprises a complex of a metal ion and one or more ions selected from halide ions and pseudo-halides (both of which are discussed above). In this regard, the metal ion can comprise one or more ions of silver, aluminum, gold, bismuth, beryllium, cobalt, cadmium, chromium, copper, iron, zinc, gallium, mercury, magnesium, manganese, nickel, lead, titanium, vanadium, zirconium, niobium, molybdenum, tungsten, gallium, indium, and tin. Accordingly, some suitable examples of metal complexes include, but are not limited to CuI, AgI, CuBr, AgBr, AgCl, AlF.sub.3, BeF.sub.2, SnF.sub.4, CuCl, PbCl.sub.2, HgCl.sub.2, HgBr.sub.2, PbI.sub.2, HgI.sub.2, ZrI.sub.4. Accordingly, in some embodiments, one or more of the following metals may plate on the positive electrode 30 during discharge: silver, aluminum, gold, bismuth, beryllium, cobalt, cadmium, chromium, copper, iron, zinc, gallium, mercury, magnesium, manganese, nickel, lead, titanium, vanadium, zirconium, niobium, molybdenum, tungsten, gallium, indium, and tin. Because in some embodiments, however, the metal complex comprises a metal iodide, such as AgI or CuI, in such embodiments, silver or copper, respectively, plate on the positive electrode during discharge.
(44) Although some embodiments of the metal complex may initially be insoluble in the positive electrode solution 35, in some embodiments, the alkali metal compound ionizes and makes its halide or pseudo-halide ions able to complex with the metal compound to form a soluble complex ion. In this regard, some examples of suitable complex ions include, but are not limited to CuI.sub.2.sup., AgI.sub.2.sup., [AlF.sub.6].sup., [AlF.sub.4].sup., [BeF.sub.4].sup.2, [SnF.sub.6].sup.2, [CuCl.sub.2].sup., [AgCl.sub.2].sup., [PbCl.sub.4].sup.2, [ZnCl.sub.4].sup.2, [HgCl.sub.4].sup.2, [CuBr.sub.2].sup., [AgBr.sub.2].sup., [HgBr.sub.4].sup.2, [CuI.sub.2].sup., [AgI.sub.2].sup., [PbI.sub.4].sup.2, [FeCl.sub.4].sup., [HgI.sub.4].sup.2, [Cd(SCN).sub.4].sup.2, [Hg(SCN).sub.4].sup.2, and combinations thereof. While this complex ion can be formed in any suitable manner, the following formula shows one non-limiting example in which copper iodide complexes with free iodide ions (e.g., from an ionized alkali metal compound) to form the complex ion:
CuI+I.sup..fwdarw.CuI.sub.2.sup.
(45) As the concentration of the metal complex (and corresponding complex ion) may be directly related to the capacity of the cell 10, the metal complex (and corresponding complex ion) can be present at any suitable concentration in the positive electrode solution 35 of a fully charged cell. In some embodiments, the metal complex (and corresponding complex ion) is present at a concentration as high as a concentration selected from about 2.5, about 3, about 4, about 5, and about 10M. In contrast, in some embodiments, the metal complex (and corresponding complex ion) is present at a concentration as low as a concentration selected from about 0.1, about 0.5, about 1, about 1.5, and about 2M. In still other embodiments, the metal complex (and corresponding complex ion) is present in the positive electrode solution in any suitable combination or sub-range of the aforementioned concentrations.
(46) The positive electrode solution 35 can comprise any suitable solvent that allows the metal ion from the metal complex to electrochemically reduce to form metal plating on the positive electrode 30 during discharge and that allows the metal plating to electrochemically oxidize to form the metal ion (or complex ion) during recharge. In this regard, some examples of suitable solvents include an aqueous solvent such as water, a non-aqueous solvent (e.g., glycerol, ethylene glycol, formamide, dimethyl sulfoxide, propylene carbonate etc.), and combinations thereof. In some embodiments, however, the solvent comprises an aqueous solvent.
(47) The solid alkali metal ion conductive electrolyte membrane 40 material may include, but is not limited to, an alkali Metal Super Ion Conductive (MeSICON) material, where Me represents an alkali metal, such as sodium or lithium. Non-limiting examples of MeSICON materials include ceramic NaSICON, -alumina, NaSICON-type materials, LiSICON, Lithium Lanthanum Zirconate, and LiSICON-type materials. In this regard, when the negative electrode 20 comprises sodium or a sodium alloy, the electrolyte membrane can comprise a material such as a NaSICON or a NaSICON-type material that selectively transports sodium ions. Similarly, when the negative electrode comprises lithium or a lithium alloy, the electrolyte membrane can comprise a material such as a LiSICON or a LiSICON-type material that selectively transports lithium ions. In any case, because MeSICON membranes are impervious to water, such membranes allow the cell 10 to function when the positive electrode compartment 25 comprises a solution (e.g., an aqueous solution) that is incompatible with the negative electrode 20.
(48) With reference now to the terminals 45 and 50, the cell 10 can comprise any suitable terminals that are capable of electrically connecting the cell with an external circuit, including without limitation, to one or more cells. In this regard, the terminals can comprise any suitable material and any suitable shape of any suitable size.
(49) In addition to the aforementioned components, the cell 10 can optionally comprise any other suitable component. By way of non-limiting illustration,
(50) The described cell 10 can function in any suitable manner that allows it to be discharged and recharged. In one non-limiting example, Na.sup.++Cu(s)+2I.sup.. The general discharge reaction can be written as: A+MX.sub.n.sup.
A.sup.++M(s)+nX.sup., where A is the alkali metal, M is the metal that forms the complex ion species and is the complexing halide/pseudohalide species
(51) In contrast with Na+CuI.sub.2.sup.. The general charge reaction can be written as: A.sup.++M+nX.sup.
A+MX.sub.n.sup., where A is the alkali metal, M is the metal that forms the complex ion species and is the complexing halide/pseudohalide species
(52) The described cell 10 may function at any suitable operating temperature. In other words, as the cell is discharged and/or recharged, the alkali negative electrode 20 may have any suitable temperature. Indeed, in some embodiments in which the negative electrode comprises molten sodium that is in contact with the ion conductive membrane 40, the cell functions at an operating temperature that is as high as a temperature selected from about 120 C., about 130 C., about 150 C., and about 160 C. Moreover, in such embodiments, as the cell functions, the temperature of the sodium negative electrode can be as low as a temperature selected from about 118 C., about 115 C., about 110 C., and about 100 C. Indeed, in some embodiments, as the cell functions, the temperature of the sodium negative electrode is between about 100 and about 150 C. In other embodiments, the sodium negative electrode has a temperature between about 100 and about 130 C. In yet other embodiments, however, as the cell functions, the temperature of the sodium negative electrode is about 120 C.about 10 C.
(53) Indeed, in some embodiments in which the negative electrode 20 comprises molten lithium that is in contact with the ion conductive membrane 40, the cell functions at an operating temperature that is as high as a temperature selected from about 220 C., about 240 C., about 260 C., and about 280 C. Moreover, in such embodiments, as the cell functions, the temperature of the lithium negative electrode can be as low as a temperature selected from about 181 C., about 190 C., about 200 C., and about 210 C. Indeed, in some embodiments, as the cell functions, the temperature of the lithium negative electrode is between about 181 and about 260 C. In other embodiments, the lithium negative electrode has a temperature between about 190 and about 220 C. In yet other embodiments, however, as the cell functions, the temperature of the lithium negative electrode is about 65 C.about 10 C.
(54) The cell 10 can be modified in any suitable manner that allows it to be charged and discharged. In one non-limiting example, the cell is modified so that the negative electrode 20 is not molten as the cell operates. In this example, the negative electrode compartment 15 can comprise any suitable liquid negative electrode solution that: is compatible with the negative anode, allows alkali ions (e.g., Na+ or Li+) to be conducted therethrough, and that otherwise allows the cell to be charged and discharged. In this regard, some non-limiting examples of such solutions include salts such as NaPF.sub.6, NaBF.sub.4, NaFSI, NaCF.sub.3SO.sub.3 dissolved in solvents such as Ethylene Carbonate, Propylene Carbonate, Glymes, Ionic liquids and the like. In another non-limiting example, instead of comprising a metal ion and a plurality of ions selected from halide ions and pseudo-halide ions, the metal complex in the liquid positive electrode solution 35 comprises the metal ion and ammonia (NH.sub.3) or a chelating agent, such as ethylenediaminetetraacetic acid (EDTA), crown ethers, oxalates, etc.
(55) The following examples are given to illustrate various embodiments within, and aspects of, the scope of the present invention. These are given by way of example only, and it is understood that the following examples are not comprehensive or exhaustive of the many types of embodiments of the present invention that can be prepared in accordance with the present invention.
Example 1
(56) In a first example,
(57) In a second example,
(58) In a third example, a third Ucell 265 (shown partially in
(59) In a fourth experiment, a fourth Ucell (not shown) was set up to determine the maximum concentration of CuI in the cell before it would be overcharged (as indicated by the production of iodine). In this regard, the cell was set up substantially like the first Ucell 65, except that: the cell in this example initially comprised 10M NaI but did not contain any CuI, and the positive electrode was a copper wire and copper wool, which was used to form CuI.sub.2.sup. in the cell. As the cell was operated,
(60) In a fifth example,
(61) In a sixth example, a sixth Ucell 360 (shown partially in
(62) While specific embodiments and examples of the present invention have been illustrated and described, numerous modifications come to mind without significantly departing from the spirit of the invention and the scope of protection is only limited by the scope of the accompanying claims.