Insulator, capacitor with the same and fabrication method thereof, and method for fabricating semiconductor device
10199214 ยท 2019-02-05
Assignee
Inventors
Cpc classification
H01L21/768
ELECTRICITY
B32B2311/00
PERFORMING OPERATIONS; TRANSPORTING
H01L2924/0002
ELECTRICITY
H01L21/3213
ELECTRICITY
B32B37/02
PERFORMING OPERATIONS; TRANSPORTING
Y10T428/26
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
H01L2924/0002
ELECTRICITY
H01L21/022
ELECTRICITY
H01G4/33
ELECTRICITY
H01L21/3142
ELECTRICITY
H01L2924/00
ELECTRICITY
H01L23/5226
ELECTRICITY
H01L21/28556
ELECTRICITY
H01L2924/00
ELECTRICITY
Y10T428/2495
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
Y10T156/10
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
H01L23/522
ELECTRICITY
H01L23/538
ELECTRICITY
H01L21/3213
ELECTRICITY
H01L21/311
ELECTRICITY
H01L21/768
ELECTRICITY
H01L21/02
ELECTRICITY
Abstract
Disclosed is a multilayer insulator, a metal-insulator-metal (MIM) capacitor with the same, and a fabricating method thereof. The capacitor includes: a first electrode; an insulator disposed on the first electrode, the insulator including: a laminate structure in which an aluminum oxide (Al.sub.2O.sub.3) layer and a hafnium oxide (HfO.sub.2) layer are laminated alternately in an iterative manner and a bottom layer and a top layer are formed of the same material; and a second electrode disposed on the insulator.
Claims
1. A method for fabricating a capacitor, comprising: forming a first electrode; forming an insulator having a laminate structure in which aluminum oxide (Al.sub.2O.sub.3) layers and hafnium oxide (HfO.sub.2) layers are laminated on the first electrode alternately in an iterative manner; and forming a second electrode on the insulator, wherein a portion of the laminate structure disposed on the first electrode outside the second electrode has a thickness that is less than or equal to a half of a total thickness of the laminate structure covered with the second electrode, and wherein the insulator having the laminate structure is formed in the same chamber by an in-situ process in its entirety.
2. The method of claim 1, wherein the aluminum oxide (Al2O3) layer and the hafnium oxide (HfO2) layer are formed using a plasma enhanced atomic layer deposition (PEALD) process.
3. The method of claim 2, wherein the PEALD process is performed using one selected from the group consisting of Al(CH.sub.3).sub.3, Al(C.sub.2H.sub.5).sub.3, and an Al-containing compound as an aluminum source gas.
4. The method of claim 2, wherein the PEALD process is performed using C.sub.16H.sub.36HfO.sub.4, TEMA-Hf (Tetrakis ethylmethyamino Hafnium), or Hf[N(CH.sub.3)(C.sub.2H.sub.5).sub.4] as a hafnium source gas.
5. The method of claim 2, wherein the PEALD process is performed using one of oxygen (O.sub.2), water vapor (H.sub.2O), nitric oxide (N.sub.2O), and ozone (O.sub.3) as a reaction gas.
6. The method of claim 2, wherein the PEALD process is performed at temperatures of approximately 250? C. to approximately 350? C. under pressures of approximately 2 torr to approximately 5 torr.
7. The method of claim 1, wherein the first electrode and the second electrode comprise one of a metal layer, a metal nitride layer, and a laminate layer thereof.
8. The method of claim 7, wherein the metal layer comprises one of transition metal layers and the metal nitride layer comprises one of transition metal nitride layers.
9. A method for fabricating a semiconductor device, comprising: forming a first insulating layer on a substrate; forming a lower interconnection on the first insulating layer by depositing a metal layer to a thickness greater than a target thickness and polishing the metal layer; forming a first electrode on the lower interconnection; forming an insulator having a laminate structure in which aluminum oxide (Al.sub.2O.sub.3) layers and hafnium oxide (HfO.sub.2) layers are laminated on the first electrode alternately in an iterative manner; forming a conductive layer on the insulator; etching the conductive layer to form a second electrode; etching the insulator such that the insulator is left to a predetermined thickness on the first electrode, such that a portion of the laminate structure disposed on the first electrode outside the second electrode has a thickness that is less than or equal to a half of a total thickness of the laminate structure covered with the second electrode; forming a second insulating layer on the substrate including the second electrode and the insulator; forming a via connected to each of the first and second electrodes in the second insulating layer; and forming an upper interconnection connected to the via on the second insulating layer.
10. The method of claim 9, wherein said etching of the insulator is performed such that the left thickness of the insulator is approximately ? to approximately 2/4 of the total thickness of the insulator.
11. The method of claim 9, wherein the first electrode is formed of a CVD (Chemical Vapor Deposition)-TiN layer.
12. The method of claim 9, wherein the aluminum oxide (Al2O3) layer and the hafnium oxide (HfO2) layer are formed using a plasma enhanced atomic layer deposition (PEALD) process.
13. The method of claim 12, wherein the PEALD process is performed using one selected from the group consisting of Al(CH.sub.3).sub.3, Al(C.sub.2H.sub.5).sub.3, and an Al-containing compound as an aluminum source gas.
14. The method of claim 12, wherein the PEALD process is performed using C.sub.16H.sub.36HfO.sub.4, TEMA-Hf (Tetrakis ethylmethyamino Hafnium), or Hf[N(CH.sub.3)(C.sub.2H.sub.5).sub.4] as a hafnium source gas.
15. The method of claim 12, wherein the PEALD process is performed using one of oxygen (O.sub.2), water vapor (H.sub.2O), nitric oxide (N.sub.2O), and ozone (O.sub.3) as a reaction gas.
16. The method of claim 12, wherein the PEALD process is performed at temperatures of approximately 250? C. to approximately 350? C. under pressures of approximately 2 torr to approximately 5 torr.
17. The method of claim 9, wherein the insulator having the laminate structure is formed in the same chamber by an in-situ process in its entirety.
18. The method of claim 9, wherein the first electrode and the second electrode comprise one of a metal layer, a metal nitride layer, and a laminate layer thereof.
19. The method of claim 18, wherein the metal layer comprises one of transition metal layers and the metal nitride layer comprises one of transition metal nitride layers.
20. The method of claim 9, wherein the lower interconnection is formed of aluminum.
21. A method for fabricating a semiconductor device, comprising: forming a first electrode; forming an insulator having a laminate structure in which two or more aluminum oxide (Al2O3) layers and two or more hafnium oxide (HfO2) layers are laminated alternately in an iterative manner and having a bottom layer and a top layer; forming a second electrode on the insulator, wherein an upper surface of the bottom layer has a greater surface area than an upper surface of the top layer such that a portion of the bottom layer extends outside the top layer; an upper surface of at least one layer of the two or more aluminum oxide (Al2O3) layers and the two or more hafnium oxide (HfO2) layers has a substantially equal surface area as the upper surface of the top layer; and an upper surface of at least one other layer of the two or more aluminum oxide (Al2O3) layers and the two or more hafnium oxide (HfO2) layers has a substantially equal surface area as the upper surface of the bottom layer, such that a portion of the laminate structure disposed on the bottom layer outside the top layer has a thickness that is less than a portion of the laminate structure covered with the top layer.
22. The method of claim 21, wherein either one of the Al.sub.2O.sub.3 layer or the HfO.sub.2 layer is formed using a plasma enhanced atomic layer deposition (PEALD) process.
23. The method of claim 21, wherein the first electrode and the second electrode comprise one of a metal layer, a metal nitride layer, and a laminate layer thereof.
24. The method of claim 21, wherein the first electrode and the second electrode are formed of different materials.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DESCRIPTION OF SPECIFIC EMBODIMENTS
(12) The advantages, features and aspects of the invention will become apparent from the following description of the embodiments with reference to the accompanying drawings, which is set forth hereinafter.
(13) In the drawings, the dimensions of layers and regions are exaggerated for clarity of illustration. Like reference numerals in the drawings denote like elements, and thus their description will be omitted. It will also be understood that when a layer (or film) is referred to as being on another layer or substrate, it can be directly on the other layer or substrate, or intervening layers may also be present. Further, it will be understood that when a layer is referred to as being under another layer, it can be directly under, and one or more intervening layers may also be present. In addition, it will also be understood that when a layer is referred to as being between two layers, it can be the only layer between the two layers, or one or more intervening layers may also be present.
EMBODIMENTS
(14)
(15) Referring to
(16) As described above, the bottom layer BOT and the top layer TOP of the insulator in accordance with an exemplary embodiment of the present invention are formed of the same material in order to achieve uniform characteristics (including linearity). For example, the insulator may have a laminate structure where the bottom layer BOT and the top layer TOP are formed of aluminum oxide (Al.sub.2O.sub.3) as illustrated in
(17) In the insulator structure in accordance with an exemplary embodiment of the present invention, an aluminum oxide (Al.sub.2O.sub.3) layer and a hafnium oxide (HfO.sub.2) layer are laminated to form a layer pair AH or HA (herein, A denotes an aluminum oxide (Al.sub.2O.sub.3) layer and H denotes a hafnium oxide (HfO.sub.2) layer), and the layer pair is iteratively laminated two or more times, preferably 2 to 1500 times, more preferably 9 times. For example, if the layer pair is iteratively laminated 9 times, the resulting laminate structure becomes 9AH+A (AHAHAHAHAHAHAHAHAHA).
(18) In the laminate structure of the insulator in accordance with an exemplary embodiment of the present invention, the total thickness of the aluminum oxide (Al.sub.2O.sub.3) layers 101 is smaller than the total thickness of the hafnium oxide (HfO.sub.2) layers 102. Preferably, the ratio of the total thickness of the aluminum oxide (Al.sub.2O.sub.3) layers 101 with respect to the total thickens of the total thickness of the insulator is approximately 10% to approximately 30%.
(19) The total thickness of the laminate structure of the insulator in accordance with an exemplary embodiment of the present invention is approximately 20 ? to approximately 300 ?. In the laminate structure, the aluminum oxide (Al.sub.2O.sub.3) layers 101 are equal or different in thickness. Also, in the laminate structure, the hafnium oxide (HfO.sub.2) layers 102 are equal or different in thickness.
(20) In the laminate structure of the insulator in accordance with an exemplary embodiment of the present invention, the bottom layer BOT and the top layer TOP are thicker than other layers interposed between the bottom layer BOT and the top layer TOP. Alternatively, the bottom layer BOT and the top layer TOP may be thinner than other layers interposed between the bottom layer BOT and the top layer TOP.
(21) In the insulator in accordance with an exemplary embodiment of the present invention, the aluminum oxide (Al.sub.2O.sub.3) layer 101 is formed to a thickness of approximately 5 ? to approximately 10 ?. A hafnium oxide (HfO.sub.2) layer is crystallized when it is formed to a thickness of more than approximately 40 ?. Therefore, the hafnium oxide (HfO.sub.2) 102 layer is formed to a thickness of approximately 10 ? to approximately 40 ?.
(22) In the insulator in accordance with an exemplary embodiment of the present invention, the aluminum oxide (Al.sub.2O.sub.3) layer 101 and the hafnium oxide (HfO.sub.2) layer 102 may be doped with one of lanthanide elements in order to improve the breakdown voltage characteristics of the insulator. Examples of the lanthanide elements include lanthanum (La), yttrium (Y), iridium (Ir), rhodium (Ro), osmium (Os), palladium (Pd), and ruthenium (Ru).
(23) In the insulator in accordance with an exemplary embodiment of the present invention, the aluminum oxide (Al.sub.2O.sub.3) layer 101 and the hafnium oxide (HfO.sub.2) layer 102 may be deposited using a plasma enhanced atomic layer deposition (PEALD) process or a thermal ALD process. Alternatively, the aluminum oxide (Al.sub.2O.sub.3) layer 101 and the hafnium oxide (HfO.sub.2) layer 102 may be deposited using a PEALD process and a thermal ALD process together.
(24) When the deposition process is changed, reaction gas and process conditions change to change the layer material and characteristics, so that an interface between both sides (top and rear) of the insulator can be controlled to a similar state. Herein, the thermal ALD process may be inferior to the PEALD process in terms of throughput because the thermal ALD process provides a lower deposition rate than the PEALD process. Thus, the linearity can be improved without much influence on the throughput, when only some of the aluminum oxide (Al.sub.2O.sub.3) layers of the insulator are deposited using the thermal ALD process.
(25)
(26) Referring to
(27) In a laminate structure of the insulator 103, an aluminum oxide (Al.sub.2O.sub.3) layer 101 superior in terms of leakage current prevents a sudden leakage current from being generated at both sides of a hafnium oxide (HfO.sub.2) layer 102 due to a breakdown voltage of the hafnium oxide (HfO.sub.2) layer 102. Also, the aluminum oxide (Al.sub.2O.sub.3) layer 101 and the hafnium oxide (HfO.sub.2) layer 102 are laminated not in a sandwich structure but in a laminate structure in order to achieve a breakdown voltage and a leakage current to the extent required in a high-voltage device.
(28) The first and second electrodes 104 and 105 may be arranged in the vertical direction or the horizontal direction with respect to each other. The first and second electrodes 104 and 105 include one of a metal layer, a metal nitride layer, and a laminate layer thereof. The metal layer may be one of transition metal layers, and the metal nitride layer may be one of transition metal nitride layers. The transition metal may be titanium (Ti), tantalum (Ta), or tungsten (W). The metal nitride layer may be a titanium nitride (TiN) layer, a tantalum nitride (TaN) layer, or a tungsten nitride (WN) layer. Also, the first and second electrodes 104 and 105 may be formed of the same material or may be formed of different materials. Preferably, the first and second electrodes 104 and 105 are formed of the same material in order to achieve the uniform characteristics.
(29)
(30) Referring to
(31) As illustrated in
(32) An aluminum oxide (Al.sub.2O.sub.3) layer 101 is formed on the first electrode 104. The aluminum oxide (Al.sub.2O.sub.3) layer 101 is deposited using a plasma enhanced atomic layer deposition (PEALD) process or a thermal ALD process.
(33) For example, the thermal ALD process is performed within 5 to 10 cycles wherein one cycle includes a source supply step, a purge step, a reaction gas supply step, and a purge step. The thermal ALD process is performed using one selected from the group consisting of Al(CH.sub.3).sub.3, Al(C.sub.2H.sub.5).sub.3, and an Al-containing compound as an aluminum source gas. The thermal ALD process is performed using water vapor (H.sub.2O) as a reaction gas. The thermal ALD process is performed at temperatures of approximately 250? C. to approximately 350? C. under pressures of approximately 1.5 torr to approximately 6.0 torr. Also, the PEALD process is performed using an aluminum source gas selected from the group consisting of Al(CH.sub.3).sub.3, Al(C.sub.2H.sub.5).sub.3, and an Al-containing compound. The PEALD process is performed using one of oxygen (O.sub.2), water vapor (H.sub.2O), nitric oxide (N.sub.2O), and ozone (O.sub.3) as a reaction gas. The PEALD process is performed at temperatures of approximately 250? C. to approximately 350? C. under pressures of approximately 2.5 torr to approximately 5.0 torr. The PEALD process is performed using a radio frequency (RF) power of approximately 300 W to approximately 700 W as a source power.
(34) Referring to
(35) Referring to
(36) Referring to
(37)
(38) Referring to
(39) A conductive layer 203 for a lower interconnection is formed on the first insulating layer 202. For example, the conductive layer 203 is formed using one of transition metals. Preferably, the conductive layer 203 is formed using aluminum (Al).
(40) Referring to
(41) A first electrode 104 is formed on the lower interconnection 203A. It is preferable that the first electrode 104 is formed using a CVD process so that it has the same evenness as the top surface of the lower interconnection 203A. For example, the first electrode 104 is formed of a titanium nitride material.
(42) Referring to
(43) The second electrode 105 and the insulator are etched. Herein, the insulator 103 is etched, not such that the first electrode 104 is exposed, but such that the insulator 103 is left to a predetermined thickness on the first electrode 104. The left thickness of the insulator 103 is approximately ? to approximately 2/4 of the total thickness of the insulator 103. Preferably, the left thickness of the insulator 103 is approximately ? of the total thickness of the insulator 103. The left insulator 103 serves to protect the first electrode 104. If the insulator 103 is all etched, a portion of the first electrode 104 is also etched to create a metallic polymer as an etch by-product. This metallic polymer causes an electrical short between the first and second electrodes 104 and 105, thus leading to a high leakage current.
(44) Referring to
(45) A via 205 is formed to contact each of the first electrode 104 and the second electrode 105. The second insulating layer 204 is etched and the via 205 is formed in the inside of the second insulating layer 204. The via 205 serves a contact plug that connects each of the first and second electrodes 104 and 105 to an upper interconnection. The via 205 may be formed of one of transition metals.
(46) Referring to
(47) Hereinafter, a description will be given of the characteristics of an insulator in accordance with an exemplary embodiment of the present invention.
Experiment Example 1
(48) After an electrostatic capacitance density was targeted on a high capacitance (4 fF/?m.sup.2, 100 KHz), an experiment was performed setting an insulator structure for a high voltage as Table 1 below.
(49) TABLE-US-00001 TABLE 1 Al.sub.2O.sub.3 Structure Detailed Structure Split Portion (%) Sandwich AHA 1 12 (Al.sub.2O.sub.3/HfO.sub.2/Al.sub.2O.sub.3) 2 26 3 44 HAH 4 22 (HfO.sub.2/Al.sub.2O.sub.3/HfO.sub.2) 5 36 6 52 laminate 3AH + A 7 26 5AH + A 8 26 7AH + A 9 37 9AH + A 10 37
(50)
(51) As can be seen from
(52) However, when the thickness ratio of the aluminum oxide (Al.sub.2O.sub.3) layer increases, the thickness ratio of the hafnium oxide (HfO.sub.2) layer decreases relatively. Therefore, when the thickness ratio of the aluminum oxide (Al.sub.2O.sub.3) layer increases, the total thickness of the hafnium oxide (HfO.sub.2) layer decreases, thus decreasing the breakdown voltage.
(53)
(54) As illustrated in
(55) When considering the VCC2 value, it is preferable that the thickness ratio of the aluminum oxide (Al.sub.2O.sub.3) layer is approximately 10% to approximately 30%. Also, the AHA structure is advantageous over the HAH structure. However, as described above, when the thickness ratio of the aluminum oxide (Al.sub.2O.sub.3) layer decreases, a breakdown field decreases accordingly. Thus, it is preferable that the insulator structure of the capacitor changes into a laminate structure instead of a sandwich structure in order to compensate the decreased breakdown field.
(56)
(57) As can be seen from
(58)
(59) As illustrated
Experiment Example 2
(60) In implementing a capacitor, the electrostatic capacitance is determined by the dielectric constant and the thickness of an insulator and the I-V characteristics are determined by the material and the thickness of the insulator. This, however, is possible only when other processes are implemented stably in the capacitor fabrication process. In implementing the capacitor, the important process is a process of etching a second electrode 105 (i.e., a top electrode) as illustrated in
(61)
(62) As can be seen from
(63) As described above, the present invention provides the insulator with the laminate structure including a plurality of alternate laminations of an aluminum oxide (Al.sub.2O.sub.3) layer and a hafnium oxide (HfO.sub.2) layer. Thus, the present invention can be used in various analog designs for chip size reduction. In particular, the preset invention can be usefully applied to an analog design that provides a high capacitance (4 fF/?m.sup.2) and uses a high voltage (15V).
(64) While the present invention has been described with respect to the specific embodiments, it will be apparent to those skilled in the art that various changes and modifications may be made without departing from the spirit and scope of the invention as defined in the following claims.