COMPONENT AND METHOD FOR PRODUCING A COMPONENT
20220376152 ยท 2022-11-24
Inventors
Cpc classification
H01L2224/32013
ELECTRICITY
H01L33/62
ELECTRICITY
H01L2224/04105
ELECTRICITY
H01L2224/24
ELECTRICITY
H01L2224/92244
ELECTRICITY
H01L24/73
ELECTRICITY
H01L2224/24247
ELECTRICITY
H01L2224/24051
ELECTRICITY
H01L2933/0066
ELECTRICITY
International classification
H01L33/62
ELECTRICITY
Abstract
A component comprising a structural element, a leadframe and a shaped body, in which component the structural element and the leadframe are enclosed at least in regions by the shaped body in lateral directions and the leadframe does not project beyond side faces of the shaped body. The leadframe has at least one first subregion and at least one second subregion which is laterally spaced apart from the first subregion, wherein the structural element is electrically conductively connected to the second subregion by a planar contact structure. Furthermore, the structural element is arranged, in plan view, on the first subregion and projects laterally beyond the first subregion at least in regions, so that the structural element and the first subregion form an anchoring structure at which the structural element and the first subregion are anchored to the shaped body. Further specified is a method for producing such a component.
Claims
1. A device having a component, a lead frame and a molded body, wherein the component and the lead frame are at least locally enclosed in lateral directions by the molded body, the lead frame not protruding beyond side faces of the molded body, the lead frame has at least one first subregion and at least one second subregion laterally separated from the first subregion, the component being electrically conductively connected by means of a planar contact structure to the second subregion, and the component is arranged on the first subregion in plan view and laterally protrudes at least locally beyond the first subregion, so that the component and the first subregion form an anchoring structure on which the molded body is anchored with the component and the first subregion.
2. The device as claimed in claim 1, wherein the first subregion is laterally separated from the second subregion by an intermediate region, the component partially covering the intermediate region in plan view and the intermediate region being filled by a material of the molded body.
3. The device as claimed in claim 1, wherein the planar contact structure is located on a front side of the component and the component is electrically conductively connected its back side to the first subregion.
4. The device as claimed in claim 1, wherein the first subregion and the second subregion of the lead frame are formed from a same material and are assigned to different electrical polarities of the device.
5. The device as claimed in claim 1, wherein the lead frame has a smaller vertical height than the molded body, and the planar contact structure is electrically conductively connected by an intermediate contact to the second subregion of the lead frame, the intermediate contact being different to the lead frame and laterally surrounded by the molded body.
6. The device as claimed in claim 5, wherein the intermediate contact is fastened on the second subregion and has a shape of a sphere, so that lateral indentations, on which the molded body is anchored, are formed at transition regions between the intermediate contact and the second subregion.
7. The device as claimed in claim 5, wherein the intermediate contact has a spherical core made of a metal and the spherical core is coated with an electrically conductive encapsulation.
8. The device as claimed in claim 5, wherein the intermediate contact is a passive chip, which is fastened on the second subregion and establishes an electrical connection between the planar contact structure and the second subregion, the molded body being anchored on the passive chip by the passive chip having a lateral indentation or a lateral protuberance, or in plan view locally protruding beyond the second subregion of the lead frame.
9. The device as claimed in claim 1, wherein the second subregion of the lead frame extends along a vertical direction through the molded body and has at least one lateral indentation or lateral protuberance, on which the molded body is anchored.
10. The device as claimed in claim 1, wherein the lead frame ends flush in lateral directions with at least one of the side faces of the molded body.
11. The device as claimed in claim 1, wherein the component has a front side, facing away from the lead frame, which is locally covered by the planar contact structure and by an insulation layer, the planar contact structure and the insulation layer in plan view likewise covering the molded body so that the component is vertically anchored because of coverage by the planar contact structure and by the insulation layer.
12. The device as claimed in claim 1, wherein the first subregion or the second subregion of the lead frame have a first cross section on a back side of the device and a second cross section between the back side and a front side of the device, the first cross section being smaller than the second cross section and transitioning abruptly along a vertical direction into the second cross section, so that side faces of the lead frame have at least one step on which the molded body is anchored.
13. The device as claimed in claim 1, wherein the first subregion has a mounting face, the mounting face being configured in a structured fashion at its corners so that the device in plan view laterally protrudes beyond the mounting face at structured corners or at side lines of the mounting face.
14. The device as claimed in claim 1, which has a plurality of components which are arranged on a common first subregion of the lead frame, the common first subregion having a shape of a torus and the plurality of components in plan view respectively locally protruding laterally beyond the torus.
15. A method for producing at least one device having a component, a lead frame and a molded body, comprising: providing the lead frame with at least one first subregion and at least one second subregion laterally separated from the first subregion; fastening the component on the first subregion so that the component in plan view laterally protrudes at least locally beyond the first subregion and thus forms an anchoring structure in a form of a step with the first subregion; forming the molded body, the lead frame being enclosed at least locally by the molded body in lateral directions and not protruding beyond side faces of the molded body, and the molded body being anchored on the anchoring structure with the component and the first subregion; and forming a planar contact structure on the component and on the molded body, the component being electrically conductively connected by means of the planar contact structure to the second subregion.
16. The method as claimed in claim 15, wherein the molded body is applied on and around the lead frame by a casting method or a plastic forming method.
17. The method as claimed in claim 16, wherein the molded body is formed by a film-assisted molding method.
18. The method as claimed in claim 15, wherein a through-contact is fastened on the second subregion of the lead frame before the forming of the molded body, the through-contact being adapted to establish an electrical connection between the second subregion and the planar contact structure and to anchor the molded body.
19. The method as claimed in claim 15, wherein the method is for producing a plurality of devices, wherein a plurality of components are arranged on at least one common first subregion and are overmolded by a common molded body, and the at least one common first subregion and the common molded body are divided in order to individualize the plurality of devices into a plurality of first subregions and a plurality of molded bodies, so that a respective first subregion and a respective molded body of a same device of the plurality of devices end flush at least on one side face of the same device.
Description
[0039] Further embodiments and refinements of the device, or of the method for producing the device, may be found from the following description in conjunction with the exemplary embodiments explained in
[0040]
[0041]
[0042]
[0043]
[0044] Elements which are the same or of the same type, or which have the same effect, are provided with the same references in the figures. The figures are respectively schematic representations and therefore not necessarily true to scale. Rather, relatively small elements and in particular layer thicknesses may be represented exaggeratedly large for illustration.
[0045] A comparative example of a device 10 is represented schematically in a sectional view in
[0046] In particular, the component 1 is electrically and mechanically connected by means of a connecting layer 4, for instance by means of an electrically conductive first connecting layer 41, to the first subregion 61. The first connecting layer 41 may be a solder layer, a sinter layer or an adhesive layer with electrically conductive particles that are embedded therein. The lead frame 6 has a second subregion 62, which is separated in the lateral direction, in particular by an intermediate region, from the first subregion 61. In lateral directions, the first subregion 61 and the second subregion 62 are enclosed at least locally by the molded body 9. The intermediate region between the first subregion 61 and the second subregion 62 may be filled partially or entirely by a material of the molded body 9. The component 1 is in particular entirely enclosed in lateral directions by the molded body 9.
[0047] The component 1 has a front side 1V and a back side 1R facing away from the front side 1V, the back side 1R facing toward the first subregion 61 of the lead frame 6. Via the back side 1R, the component 1 may be electrically conductively connected by means of the electrically conductive first connecting layer 41 to the first subregion 61 of the lead frame 6. The first subregion 61 is in particular assigned to a first electrical polarity of the device 10. The second subregion 62 may be assigned to a second electrical polarity of the device 10, which is different to the first electrical polarity. As represented in
[0048] In the vertical direction, an insulation layer 8 is arranged between the molded body 9 and the contact structure 3. In plan view, the insulation layer 8 may cover the molded body 9 partially or entirely. In particular, the insulation layer 8 has at least one opening at which the contact structure 3 is electrically conductively connected to the second subregion 62 of the lead frame 6. In plan view, the insulation layer 8 may partially cover the front side 1V of the component 1. The contact structure 3 may directly adjoin the insulation layer 8. In plan view, the contact structure 3 may partially cover the front side 1V of the component 1.
[0049] A front side 10V of the device 10 may be formed locally by a surface of the contact structure 3 and locally by the front side 1V of the component 1. In particular, the front side 10V is a radiation exit face or radiation entry face of the device 10. A back side 10R of the device 10 may be formed locally by a surface of the molded body 9 and locally by surfaces of the first subregion 61 and of the second subregion 62 of the lead frame 6. The device 10 has side faces 10S, which in particular are formed by side faces 9S of the molded body 9. As a variant of
[0050] As schematically represented in
[0051] The further comparative example of a device 10 represented in
[0052] Because of the relatively large etching radii, however, the second subregion 62 of the lead frame 6 according to
[0053]
[0054] Since the component 1 protrudes laterally in the direction of the second subregion 62, or in the direction of the intermediate contact 5, beyond the first subregion 61, a lateral distance between the component 1 and the second subregion 62 or the intermediate contact 5 may be reduced. The ratio of the front side 1V of the component 1 to the total front side 10V of the device 10 may therefore be maximized. Because of the overhang of the component 1 beyond the first subregion 61, the component 1 and the first subregion 61 form an anchoring structure V in the form particularly of a step, on which the molded body 9 is anchored. This anchoring structure V is formed by the arrangement of two different constituent parts of the device 10, namely by the arrangement of the component 1 over the first subregion 61 of the lead frame 6. In a plan view of the back side 10R, the anchoring structure V may be covered, in particular entirely covered, by the component 1. Such an anchoring structure V prevents the first subregion 61 or the component 1 being detached from the molded body 9.
[0055] By the partial coverage of the front side 1V of the component 1 by the insulation layer 8 and/or the planar contact structure 3, the relative position of the component 1 with respect to the molded body 9 is fixed. As schematically represented in
[0056] Since the intermediate contact 5 has differently large cross sections along the vertical direction, an anchoring structure 5V, particularly in the form of an indentation, for instance in the form of a circumferential indentation, is formed in a transition region between the intermediate contact 5 and the second subregion 62 of the lead frame 6. By means of a connecting layer 4, in particular a second connecting layer 42, the intermediate contact 5 may be fastened on the second subregion 62. The second connecting layer 42 is preferably configured to be electrically conductive. The second connecting layer 42 may be a solder layer, a sinter layer or an adhesive layer with electrically conductive particles embedded therein. As an alternative, it is possible for the second connecting layer 42 to be configured to be electrically insulating.
[0057] The intermediate contact 5 may have a core 51, in particular a spherical core 51, made of a metal such as copper. The core 51 may be provided with an encapsulation 5U, for instance of nickel.
[0058] In particular, the core 51 is entirely covered by the encapsulation 5U in all directions. By the fastening of the intermediate contact 5 on the second subregion 62 and by the anchoring of the molded body 9 on the anchoring structure 5V, the relative position of the second subregion 62 with respect to the molded body 9 is fixed, particularly in both vertical directions. A possible change in the position of the second subregion 62 along the vertical direction, which is indicated for instance in
[0059] In
[0060] According to
[0061] The device 10 has two intermediate contacts 5, which in plan view are arranged entirely inside the second subregion 62. The exposed surfaces of the subregions 61 and 62 on the back side 10R serve in particular as contact pads of the device 10. In a plan view of the back side 10R, the exposed surfaces of the subregions 61 and 62 may be entirely surrounded by the molded body 9.
[0062]
[0063] The device 10 represented in
[0064] The exemplary embodiment of a device 10 as represented in
[0065] According to
[0066] The exemplary embodiment of a device 10 as represented in
[0067] As a further difference, the lead frame 6 has additional anchoring structures 6V. The additional anchoring structures 6V may be formed by partial etching of the lead frame 6. In particular, the additional anchoring structures 6V are respectively configured in the form of a step which faces toward the back side 10R. Unlike in
[0068] The exemplary embodiment of a device 10 as represented in
[0069] As a further difference from
[0070] The exemplary embodiment of a device 10 as represented in
[0071] As a further difference, the intermediate contact 5 may locally protrude laterally beyond the underlying second subregion 62 of the lead frame 6, in particular on two opposite side edges of the second subregion 62. The second subregion may also locally protrude laterally beyond the intermediate contact 5, for instance on the other two side edges of the intermediate contact 5. As schematically represented in
[0072] According to
[0073] The exemplary embodiment of a device 10 as represented in
[0074] As a further difference from the exemplary embodiment represented in
[0075] The exemplary embodiment of a device 10 as represented in
[0076] The exemplary embodiment of a device 10 as represented in
[0077] The exemplary embodiment of a device 10 as represented in
[0078] The device 10 according to
[0079] The exemplary embodiment of a device 10 as represented in
[0080] According to
[0081] The exemplary embodiment of a device 10 as represented in
[0082] On the back side 10R, the contact pads of the subregions 61 and 62 may furthermore be fully surrounded by the molded body 9 (
[0083] A so-called QFN device having a planar contacting structure on a component and a molded body, the molded body being anchored with a lead frame and/or with the component, is generally more economical than a device on a circuit board or on a ceramic substrate. In particular, the use of a partially structured lead frame having a through-contact arranged thereon is more economical than the formation of a subsequently etched through-contact. With the use of through-contacts, particularly in the shape of spheres, the through-contacts may be adhesively bonded or soldered before the application of the molded body on the lead frame, and therefore etched in parallel on the lead frame. This method is more economical than the subsequent introduction of through-contacts, in particular after the formation of the molded body. The QFN device having a planar contacting structure and improved anchoring of the molded body may be configured particularly compactly overall. The better mechanical anchoring, for instance in the manner of a form-fit connection between the molded body and the anchoring structures of the device, furthermore leads to increased reliability and simplified processability of the device or the devices.
[0084] This patient application claims the priority of German Patent Application DE 10 2019 119 371.0, the disclosure content of which is incorporated here by reference.
[0085] By the description of the invention with the aid of the exemplary embodiments, the invention is not restricted to the latter.
[0086] Rather, the invention comprises any new feature and any combination of features, which in particular includes any combination of features in the claims, even if this feature or this combination itself is not explicitly specified in the claims or exemplary embodiments.
LIST OF REFERENCES
[0087] 10 device [0088] 10V front side of the device [0089] 10R back side of the device [0090] 10S side face of the device [0091] 1 component [0092] 1V front side of the component [0093] 1R back side of the component [0094] 3 planar contact structure [0095] 4 connecting layer [0096] 41 first connecting layer [0097] 42 second connecting layer [0098] 5 intermediate contact/through-contact [0099] 5V anchoring structure of the intermediate contact or of the second subregion of the lead frame [0100] 51 spherical core of the intermediate contact [0101] 52 passive chip/passive through-contact [0102] 5U encapsulation of the intermediate contact [0103] 6 lead frame [0104] 61 first subregion of the lead frame [0105] 62 second subregion of the lead frame [0106] 6M mounting face [0107] 6V anchoring structure of the lead frame [0108] 71 first cover layer [0109] 72 second cover layer [0110] 8 insulation layer [0111] 9 molded body [0112] 9S side faces of the molded body [0113] V anchoring structure consisting of the overhang of the component beyond the first subregion of the lead frame