TRANSPORT VEHICLE SYSTEM
20220375774 · 2022-11-24
Inventors
Cpc classification
H01L21/67393
ELECTRICITY
International classification
Abstract
An overhead transport vehicle system includes a travel rail, an overhead transport vehicle, and a gas supplier. The overhead transport vehicle travels on the travel rail to transport a FOUP, includes a tank to store inactive gas, and supplies the inactive gas into the FOUP from the tank during transport of the FOUP. The gas supplier is provided along the travel rail to supply inactive gas into the tank of the overhead transport vehicle.
Claims
1-6. (canceled)
7. A transport vehicle system, comprising: a rail; a transport vehicle traveling on the rail to transport a container, the transport vehicle including a storage to store inactive gas and supply the inactive gas from the storage into the container being transported; and a gas supplier provided along the rail to supply the inactive gas into the storage of the transport vehicle.
8. The transport vehicle system according to claim 7, further comprising a controller configured or programmed to monitor conditions of the inactive gas stored in the storage and determine whether a supply of the inactive gas into the storage is required or not based on the conditions of the inactive gas, wherein the controller is configured or programmed to control the transport vehicle to travel up to a position where the gas supplier is located if supply of the inactive gas is determined to be required.
9. The transport vehicle system according to claim 7, wherein the transport vehicle includes: a gas supply tube connected with the storage to circulate the inactive gas; a nozzle provided at an end portion of the gas supply tube and connected to an inlet provided on a bottom of the container to supply the inactive gas into the container; and a support table to support the bottom of the container and being capable of fixing the nozzle at a position corresponding to the inlet of the container.
10. The transport vehicle system according to claim 9, wherein the transport vehicle includes a body in which the container is stored during transport of the container and a lifter capable of suspending the container and moving vertically with respect to the body; the support table is capable of retreating to a retreat position that prevents the support table from interfering with the lifter and the container suspended by the lifter at least when vertical operations are performed by the lifter.
11. The transport vehicle system according to claim 10, wherein the transport vehicle is configured: to cause the lifter to grip and lift up the container to store the container in the body in a state where the support table is retreated to the retreat position; to cause the support table to be placed under the container from the retreat position after the container is stored into the body; and to cause the lifter to operate such that the container is placed on the support table after the support table is placed under the container.
12. The transport vehicle system according to claim 9, wherein the support table includes a restricter to restrict vertical movements of the container.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0016]
[0017]
[0018]
[0019]
[0020]
[0021]
[0022]
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0023] Hereinafter, with reference to the attached drawings, preferred embodiments of the present disclosure will be now described in detail. In the description of the drawings, the same elements will be denoted by the same reference symbols, without redundant description.
[0024]
[0025] A plurality of semiconductor wafers are accommodated in the FOUP 10 having a flange 10a to be gripped by the overhead transport vehicle 3. An inlet 10c that communicates between the inside (in the present preferred embodiment, the inside of a storage room accommodating a plurality of semiconductor wafers) and the outside of the FOUP 10 is provided at a bottom 10b of the FOUP 10.
[0026] Hereinafter, for explanatory convenience, a direction (a left-right direction of
[0027] As shown in
[0028] The body 31 is provided below the travel rail 2. The travel unit 32 is a member such as a roller traveling along the travel rail 2. The body 31 is suspended and supported simultaneously by the travel unit 32. A storage space S is provided within the body 31 to store the FOUP 10. In the present preferred embodiment, as an example, the body 31 includes a pair of walls that covers the front and rear sides of the FOUP 10 (both sides of the FOUP 10 in X axis direction). The storage space S is provided between the pair of walls.
[0029] The lift mechanism 33 includes a gripper 33a that grips the flange 10a of the FOUP 10 and a single belt or a plurality of belts (e.g., four belts) 33b connected to the gripper 33a and moving up and down with respect to the body 31. The lift mechanism 33 rolls up and reels out the belt 33b so as to move the gripper 33a up and down, thus, moving the FOUP 10 held by the gripper 33a up and down.
[0030] The tank 34 stores inactive gas such as nitrogen gas. The tank 34 is, e.g., a gas cylinder that stores compressed inactive gas. The tank 34 includes an outlet 34a to emit inactive gas outside from the tank 34 and a supply port 34b (see
[0031] The gas supply tube 35 is a hollow tubular member that is connected with the outlet 34a of the tank 34 to circulate inactive gas from tank 34. A nozzle 35a is provided at an end (top end) of the gas supply tube 35 which is opposite to an end thereof connected with the tank 34. The nozzle 35a is connected with an inlet 10c of the FOUP 10. Inactive gas emitted from the outlet 34a of the tank 34 is supplied into the FOUP 10 via the gas supply tube 35, the nozzle 35a, and the inlet 10c. The inactive gas filled in the FOUP 10 slowly leaks outside from any tiny space of the FOUP 10. Therefore, a consecutive supply of inactive gas into the FOUP 10 is required in order to maintain the FOUP 10 appropriately filled with the inactive gas. Inactive gas is consecutively supplied into the FOUP 10 from the tank 34 through the gas supply tube 35. Aside from the inlet 10c, an exhaust port (not illustrated) to appropriately control gas pressure within the FOUP 10 may be provided at the FOUP 10.
[0032] The controller 36 is an electronic control unit including a computer with a processor such as CPU and a memory such as ROM or RAM. The controller 36 is configured or programmed to control operations of the overhead transport vehicle 3. The controller 36 is capable of communicating over a radio with the upper controller 5 that outputs a transport command (e.g., a traveling command including information on a loading location and unloading location) to the overhead transport vehicle.
[0033] The controller 36 includes a sensor or the like to monitor conditions of inactive gas (such as amount (remaining amount) of gas, or gas pressure) stored in the tank 34. As an example, the controller 36 determines whether supply (supplement) of inactive gas into the tank 34 is required or not based on the conditions of the inactive gas in the tank 34. For example, if the controller 36 detects that amount and/or gas pressure of inactive gas in the tank 34 is less than the predetermined threshold, the controller 36 determines the supply of inactive gas into the tank 34 to be required.
[0034] If the supply of inactive gas into the tank 34 is determined to be required, as an example, the controller 36 notifies the upper controller 5 of information showing that effect. The upper controller 5 determines the most suitable gas supply device 4 based on a location of the overhead transport vehicle 3 from which the information is notified or a scheduled travel route of the overhead transport vehicle 3 (e.g., a travel route according to a transport command issued to the overhead transport vehicle 3). For example, the upper controller 5 determines a gas supply device closest to an actual location of the overhead transport vehicle 3 or to the scheduled travel route of the overhead transport vehicle 3 to be the most suitable gas supply device 4. The upper controller 5 notifies the controller 36 included in the overhead transport vehicle 3 of a travel command to travel toward the determined gas supply device 4 and the controller 36 controls operations of the overhead transport vehicle 3 to travel up to a position where the gas supply device 4 is located.
[0035] The division of roles between the controller 36 and the upper controller 5 is not limited to the above examples. In the above example, the controller 36 judges whether supply of inactive gas into the tank 34 is required or not, however, the upper controller 5 may make this judgment. For example, the controller 36 informs the upper controller 5 of information on gas amount and/or gas pressure of inactive gas in the tank 34, and the upper controller 5 may make the above judgment based on the information. In the above example, the controller 36 and the upper controller 5 control a travel to the gas supply device 4, however, the above-described function of the upper controller 5 may be incorporated in the controller 36. In other words, the controller 36 included in the overhead transport vehicle 3 may autonomously carry out the above control. With this configuration, the upper controller 5 can be omitted.
[0036] The support table 37 is a member to support a bottom 10b of the FOUP 10 while the FOUP 10 is transported (while inactive gas is supplied into the FOUP 10). As an example, the support table 37 is formed in a flat plate shape. The support table 37 enables the nozzle 35a to be fixed at a position corresponding to the inlet 10c of the FOUP 10. As an example in the present preferred embodiment, an insertion hole 37a is formed on the support table 37 at the position which overlaps with the inlet 10c seen from Z axis direction. An end portion of the gas supply tube 35 (a position at which the nozzle 35a is located) is inserted into and fixed to the insertion hole 37a. Therefore, the nozzle 35a inserted into and fixed to the insertion hole 37a is located at a position facing the inlet 10c of the FOUP 10 in Z axis direction. The FOUP 10 is placed on the support table 37 and a load of the FOUP 10 is applied to the support table 37, so that the inlet 10c is closely attached to and connected with the nozzle 35a.
[0037] As shown in
[0038] For example, the support table 37 can be capable of sliding in a travel direction (X axis direction) or a width direction (Y axis direction) of the overhead transport vehicle 3. With this configuration, a position to which the support table 37 slides from the support position in X axis direction or Y axis direction (a position not overlapping with the lift mechanism 33 and the FOUP 10 seen from Z axis direction) is the above described retreat position. With this configuration, the support table 37 can switch between the support state and the retreat state by sliding horizontally. However, an aspect of movements of the support table 37 between the support position and the retreat position and the retreat position are not limited to the above preferred embodiment. For example, the support table 37 may be capable of turning around X axis or Y axis. With this configuration, the support table 37 can be located along XZ plane or YZ plane at a side of the storage space S in the retreat state. In addition, the support table 37 may be foldable. With this configuration, the support table 37 may be folded and located at a side of the storage space S in the retreat state. Further, the nozzle 35a has only to be fixed to the support table 37 at least in the support state. The nozzle 35a may be removed from the support table 37 in the retreat state.
[0039] As shown in
[0040] As an example, the FOUP 10 has a bottom flange 10d including the above bottom 10b and protruding in X axis direction or Y axis direction. The claw 38a is formed in a hooked shape and abuts a top surface and a side surface of an edge of the bottom flange 10d. As shown in
[0041] The claw 38a may be provided at one position or a plurality of positions. For example, the claw 38a may be provided at two positions located diagonally to the rectangular or substantially rectangular support table 37 seen from Z axis direction or at four corners of the support table 37. When the claw 38a is provided at a plurality of positions, horizontal movements of the FOUP 10 are also restricted by the claw 38a.
[0042] Generally, a plurality of positioning holes (e.g., three holes) 10e are formed on the bottom flange 10d of the FOUP 10. The pin 38b is provided at a position corresponding to the positioning hole 10e. Thus, the pin 38b is inserted in the positioning hole 10e while the FOUP 10 is placed on the support table 37. Therefore, the horizontal movements of the FOUP 10 with respect to the support table 37 are restricted also by the pin 38b.
[0043] The gas supply device 4 is intended to supply inactive gas into the tank 34 of the overhead transport vehicle 3. The gas supply device 4 is provided along the travel rail 2 so as not to prevent the overhead transport vehicle 3 from traveling along the travel rail 2. The gas supply device 4 may be installed directly on the travel rail 2 or on another member (e.g., a ceiling) disposed close to the travel rail 2. The overhead transport vehicle system 1 may include a single one of the gas supply device 4 or a plurality of the gas supply devices 4.
[0044] The gas supply device 4 stores inactive gas to be supplied into the overhead transport vehicle 3 and is capable of supplying the inactive gas into the tank 34 of the overhead transport vehicle 3 located at a predetermined position of the travel rail 2 (in the present preferred embodiment, a position below the gas supply device 4). In other words, the gas supply device 4 functions as a station to supply inactive gas into the overhead transport vehicle 3. Hereinafter, the above-described predetermined position is referred to as ‘gas supply position’.
[0045]
[0046] For example, inactive gas is supplied from the gas supply device 4 into the tank 34 of the overhead transport vehicle 3 as follows. From the controller 36 of the overhead transport vehicle 3 located at a gas supply position, the gas supply device 4 receives a supply request signal including information on a required amount of gas to be supplied. The reception of the supply request signal triggers the gas supply device 4 to perform the above gas supply operations (i.e., the connection of the gas supply tube 4a to the supply port 34b, and the supply of the inactive gas). When completing to supply the above required amount of gas, the gas supply device 4 notifies the controller 36 of the completion of gas supply as well as releases the connection between the gas supply tube 4a and the supply port 34b of the tank 34, thus releasing the connection between the overhead transport vehicle 3 and the gas supply device 4 and allowing the overhead transport vehicle 3 to move along the travel rail 2.
[0047] With reference to the flow chart shown in
[0048] Meanwhile, in detecting that the amount of gas and gas pressure in the tank 34 is less than the threshold (‘No’ at step S1), the controller 36 controls a travel to the gas supply device 4 (i.e., the gas supply position to be supplied with a gas by the gas supply device 4) (step S2). As described above, in the present preferred embodiment, the controller 36 notifies the upper controller 5 that supply of inactive gas into the tank 34 is required, and then, based on the subsequent command from the upper controller 5, the controller 36 causes the overhead transport vehicle 3 to travel to the designated gas supply position. The above operations of inactive gas supply are performed after the overhead travel vehicle 3 arrives at the gas supply position (step S3).
[0049] With reference to the flow chart shown in
[0050] The controller 36 performs a loading operation of the FOUP 10 to be transferred (step S13). The controller 36 reels out the belt 33b to move the lift mechanism 33 down and causes the gripper 33a to grip a flange 10a of FOUP 10 to be transferred (see
[0051] The controller 36 causes the support table 37 to be in a support state (see
[0052] Inactive gas stored in the tank 34 starts to be supplied into the FOUP 10 via the gas supply tube 35, the nozzle 35a, and the inlet 10c (step S15). The overhead transport vehicle 3 travels on the travel rail 2 with supplying the inactive gas from the tank 34 into the FOUP 10 until transfer of the FOUP 10 becomes required (‘No’ at step S16). For example, upon detecting that the overhead transport vehicle 3 arrives at an unloading position where the FOUP 10 is unloaded or a position within a predetermined distance from the unloading position, the controller 36 determines that transfer (unloading operation) of the FOUP 10 is required (‘Yes’ at step S16). The controller 36 stops the supply of the inactive gas into the FOUP 10 from the tank 34 in order to unload the FOUP 10 (step S17), and the controller 36 causes the support table 37 be in the retreat state as shown in
[0053] In the above-described overhead transport vehicle system 1, the overhead transport vehicle 3 includes the tank 34 to supply inactive gas into the FOUP 10 being transported, thus enabling inactive gas to be consecutively supplied into the FOUP 10 during transport of the FOUP 10 and maintaining appropriately the FOUP 10 filled with the inactive gas. Further, in the overhead transport vehicle system 1, the gas supply device 4 to supply interactive gas into the tank 34 is provided along the travel rail 2 on which the overhead transport vehicle 3 travels, thus allowing inactive gas to be supplied (supplemented) easily and appropriately into the tank 34 included in the overhead transport vehicle 3. For example, the overhead transport vehicle 3 travels along the travel rail 2 up to a position (gas supply position) where the gas supply device 4 is located, and supplements inactive gas before the tank 34 runs out of inactive gas, thus maintaining appropriately the inactive gas stored in the tank 34. As a result, according to the overhead transport vehicle system 1, supply of the inactive gas into the FOUP 10 being transported can be efficiently maintained.
[0054] Further, the overhead transport vehicle system 1 includes a controller (in the present preferred embodiment, the controller 36 and the upper controller 5). The controller is configured or programmed to monitor conditions of interactive gas stored in the tank 34 and determine whether supply of the interactive gas into the tank 34 is required or not based on the conditions of the inactive gas stored in the tank 34. If the gas supply is determined to be required, the controller causes the overhead transport vehicle 3 to travel up to a gas supply position. According to the above configuration, monitoring inactive gas in the tank 34 and supplementing inactive gas into the tank 34 can be automatized by the controller, thus allowing the tank 34 of the overhead transport vehicle 3 to be appropriately prevented from running out of inactive gas. According to the above configuration, time and effort to check a remaining amount of inactive gas in the tank 34 of the overhead transport vehicle 3 or to exchange the tank 34 manually can be saved as well as a lack of gas in the tank 34 can be prevented appropriately.
[0055] The overhead transport vehicle 3 includes the gas supply tube 35, the nozzle 35a, and the support table 37. The gas supply tube 35 is connected with the tank 34 and circulates inactive gas. The nozzle 35a is provided at an end portion of the gas supply tube 35 and connected to the inlet 10c provided on the bottom 10b of the FOUP 10 to supply inactive gas into the FOUP 10. The support table 37 on which the nozzle 35a can be fixed to the position corresponding to the inlet 10c of the FOUP 10, supports the bottom 10b of the FOUP 10. According to the above configuration, the FOUP 10 is supported by the support table 37 and load of the FOUP 10 is applied to the support table 37, so that the inlet 10c of the FOUP 10 and the nozzle 35a fixed on the support table 37 can be closely connected. Therefore, inactive gas in the tank 34 can be supplied stably into the FOUP 10 via the gas supply tube 35, the nozzle 35a, and the inlet 10c.
[0056] The overhead transport vehicle 3 further includes the body 31 into which the FOUP 10 is stored during transport of the FOUP 10 and the lift mechanism 33 which is capable of suspending the FOUP 10 and moves the FOUP 10 up and down with respect to the body 31. The support table 37 is capable of retreating to the retreat position that prevents the support table 37 from interfering with the lift mechanism 33 or the FOUP 10 suspended by the lift mechanism 33 at least during vertical operations performed by the lift mechanism 33. According to the above configuration, the support table 37 is capable of retreating to the retreat position, so that transfer (loading and unloading) operations of the FOUP 10 involving vertical operations performed by the lift mechanism 33 can be performed appropriately.
[0057] The overhead transport vehicle 3 stores the FOUP 10 in the body 31 by causing the lift mechanism 33 to grip and move up the FOUP 10 while the support table 37 is located at the retreat position (steps S11 to S13 in
[0058] The support table 37 includes the claw 38a that restrains vertical movements of the FOUP 10. With the above configuration, during transport of the FOUP 10 (during supply of inactive gas into the FOUP 10), the FOUP 10 is prevented from jumping up with respect to the support table 37, thus allowing a connection condition between the inlet 10c of the FOUP 10 and the nozzle 35a fixed to the support table 37 to be stabilized.
[0059] The preferred embodiments of the present disclosure have been described as above, however, the disclosure is not limited to the above preferred embodiments. For example, the upper controller 5, which issues a transport command (transport of the FOUP 10 from a first point to a second point) to an overhead transport vehicle 3, is capable of performing each transport control based on the conditions of the inactive gas (amount of gas and/or gas pressure) in the tank 34. For example, the upper controller 5 may determine an overhead transport vehicle 3 to which the transport command is issued based on a remaining amount of inactive gas in the tank 34 of each of a plurality of the overhead transport vehicles 3 arranged in the overhead transport vehicle system 1 and a transport distance according to the transport command. For example, the upper controller 5 may determine to issue the transport command to the overhead transport vehicle 3 including the tank 34 storing enough inactive gas to prevent the tank 34 from running out of the gas during transport of the FOUP 10. With the configuration, the tank 34 can be prevented from running out of the gas during transport of the FOUP 10, thus enabling oxidations of semiconductor wafers in the FOUP 10 to be prevented appropriately. As described above, inactive gas can be supplied into the tank 34 by the gas supply device 4 even during transport of the FOUP 10, however, the transport of the FOUP 10 is delayed for the time required for the gas supply. According to the above issuance control, any supply of inactive gas from the gas supply device 4 during the transport of the FOUP 10 is not required. Therefore, the delay of transport of the FOUP 10 can be prevented.
[0060] The above preferred embodiments showed examples of the overhead transport vehicle 3 that transfers the FOUP 10 vertically with the lift mechanism, however, the overhead transport vehicle 3 may be configured to be capable of transferring the FOUP 10 horizontally (Y axis direction). If the overhead transport vehicle 3 is a dedicated vehicle for horizontal transfer, the support table 37 does not need to be retreated during transfer operations (during loading or unloading operations) of the FOUP 10. That is to say, the support table 37 may be fixed at the above support position.
[0061] The above preferred embodiments, as examples of the transport vehicle systems, showed the overhead transport vehicle system 1 including a plurality of the overhead transport vehicles. The overhead transport vehicles included in the transport vehicle systems may be vehicles traveling on a rail, for example, and may be vehicles traveling on a rail laid on the ground.
[0062] While preferred embodiments of the present invention have been described above, it is to be understood that variations and modifications will be apparent to those skilled in the art without departing from the scope and spirit of the present invention. The scope of the present invention, therefore, is to be determined solely by the following claims.