Type II clathrates for rechargeable battery anodes
10128488 ยท 2018-11-13
Assignee
Inventors
Cpc classification
H01M4/131
ELECTRICITY
H01M4/485
ELECTRICITY
Y02E60/10
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
H01M10/0525
ELECTRICITY
International classification
H01M4/131
ELECTRICITY
H01M10/054
ELECTRICITY
H01M4/485
ELECTRICITY
H01M4/58
ELECTRICITY
Abstract
An anode for a rechargeable battery includes a Type II clathrate having the formula M.sub.xX.sub.136, where a cage structure is formed by X, M represents one or more guest ions, and 0<x<24. When x=0, no guest ion is present in the cage structure. X may be Si, Ge, Sn, or a combination thereof. M may be an ion of Na, K, Rb, Cs, Ba, Sr, Ca, Cl, Br, I, Eu, P, Te, Li, Mg, or a combination thereof. A rechargeable battery including the anode (e.g., as an anode) includes a cathode and an electrolyte in contact with the anode and the cathode. Forming the anode may include preparing a composition including the Type II clathrate contacting the composition with a current collector to form the anode. Guest ions may be electrochemically inserted and removed from the cage structure during operation of the rechargeable battery.
Claims
1. An anode for a rechargeable battery, the anode comprising a Type II clathrate having the formula M.sub.xX.sub.136, wherein: a cage structure is formed by X, M represents one or more guest ions, and 0x24.
2. The anode of claim 1, wherein X is selected from the group consisting of Si, Ge, and Sn.
3. The anode of claim 1, wherein M is an ion selected from the group consisting of ions of Na, K, Rb, Cs, Ba, Sr, Ca, Cl, Br, I, Eu, P, Te, Li, and Mg.
4. The anode of claim 1, wherein M.sub.xX.sub.136 represents A.sub.yB.sub.zX.sub.136, wherein A and B represent different guest ions, 1y+z24, y1, and x1.
5. The anode of claim 4, wherein A and B are independently selected from the group consisting of ions of Na, K, Rb, Cs, Ba, Sr, Ca, Cl, Br, I, Eu, P, Te, Li, and Mg.
6. A rechargeable battery comprising the anode of claim 1.
7. The rechargeable battery of claim 6, further comprising: a cathode; and an electrolyte in contact with the anode and the cathode.
8. A device comprising the rechargeable battery of claim 7.
9. A method of forming an anode for a rechargeable battery, the method comprising: preparing a composition comprising a Type II clathrate having the formula M.sub.xX.sub.136, wherein the cage structure is formed by X, M represents one or more guest ions, and 0x24; and contacting the composition with a current collector to form the anode.
10. The method of claim 9, wherein X is selected from the group consisting of Si, Ge, and Sn.
11. The method of claim 9, wherein M is an ion selected from the group consisting of ions of Na, K, Rb, Cs, Ba, Sr, Ca, Cl, Br, I, Eu, P, Te, Li, and Mg.
12. The method of claim 9, wherein M.sub.xX.sub.136 represents A.sub.yB.sub.zX.sub.136, A and B represent different guest ions, 1y+z24, y1, and x1.
13. The method of claim 12, wherein A and B are independently selected from the group consisting of ions of Na, K, Rb, Cs, Ba, Sr, Ca, Cl, Br, I, Eu, P, Te, Li, and Mg.
14. An anode for a rechargeable battery formed by the method of claim 9.
15. A rechargeable battery comprising the anode formed by the method of claim 9.
16. The rechargeable battery of claim 15, wherein the rechargeable battery is selected from the group consisting of a rechargeable sodium-ion battery, a rechargeable magnesium-ion battery, and a rechargeable lithium-ion battery.
17. A device comprising the rechargeable battery of claim 15.
18. A method comprising: electrochemically inserting a guest ion Y into a cage structure of a Type II clathrate having the formula M.sub.xX.sub.136 to yield a Type II clathrate having the formula M.sub.xYX.sub.136, wherein: the cage structure is formed by X, M represents one or more guest ions, and 0x24; and electrochemically removing Y from the Type II clathrate.
19. The method of claim 18, wherein Y is selected from the group consisting of sodium ions, magnesium ions, and lithium ions.
20. The method of claim 18, wherein X is selected from the group consisting of Si, Ge, and Sn.
21. The method of claim 18, wherein M is an ion selected from the group consisting of ions of Na, K, Rb, Cs, Ba, Sr, Ca, Cl, Br, I, Eu, P, Te, Li, and Mg.
22. The method of claim 18, wherein Y is a lithium ion, and electrochemically inserting and removing comprise lithiation and delithiation, respectively.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION
(8) As used herein, rechargeable batteries generally refers to sodium-ion, magnesium-ion, and lithium-ion batteries. As an example of a rechargeable battery,
(9) As described herein, anode material 110 for LIB anode 102 includes Type II clathrate materials having the general formula M.sub.xX.sub.136, in which the cage structure is formed by X, and M represents one or more guest ions, and 0x24. When x=0, no guest ion is present in the cage structure. X is selected from Si, Ge, Sn, or a combination thereof, and M represents one or more ions such as, for example, ions of Na, K, Rb, Cs, Ba, Sr, Ca, Cl, Br, I, Eu, P, Te, Li, or Mg. Examples include M.sub.xX.sub.136 (i.e., one type of guest ion) as well as A.sub.yB.sub.zX.sub.136 (i.e., two different guest ions A and B, with 2y+z24, y1, and z1).
(10) Type I clathrates of the form M.sub.8Si.sub.46, where M is a guest ion intercalated into the structure, are made of two pentagonal dodecahedra (Si.sub.20) cages and six tetrakaidecahedra (Si.sub.24 cages) per unit cell and crystallize in the Pm
(11) Type II clathrates of the form M.sub.xSi.sub.136 (0x24), are made of sixteen pentagonal dodecahedra plus eight hexakaidecahedra (Si.sub.28 cages) per unit cell and crystallize in the Fd
(12) Type II clathrates described herein are able to withstand structural changes that accompany ion intercalation and de-intercalation with each charge/discharge cycle. The cage size in these clathrates is believed to be influenced more by the cage atoms 202 than the guest ions 204. For instance, there is only a 0.5% increase in the unit cell edge when increasing x from 4 to 23 in Na.sub.xS.sub.136, suggesting that a large number of guest ions can be inserted and removed from Type II clathrates with very little structural change and corresponding stresses. Silicon clathrates are also stable under pressure and have a large energy barrier for transformation to other phases. Since the compressive and tensile stresses experienced by rechargeable battery electrodes are high, structural stability is advantageous. In addition, with the guest atoms trapped inside the center of the cages, the Type II clathrates are relatively insensitive to moisture, water, and most acids. Mixed guest ions for Type II clathrates of the form A.sub.8B.sub.16Si.sub.136 have been synthesized by using the concept that the cages that house A and B are different dimensions, and stabilization of the structure requires different guest ions. Tuning the physical and electrochemical properties of Type II clathrates may be achieved by the use of different guest ions in different cages.
(13) Type II clathrates depicted in
(14) As shown in Table 1 below, the Type II clathrates shown in
(15) TABLE-US-00001 TABLE 1 Cavity sizes in silicon clathrates (S. Bobev et al., J. Am. Chem. Soc. 1999, 121, 3795-3796). Cavity size () of Si cage Clathrate Type Si.sub.20 Si.sub.24 Si.sub.28 Type I (Si.sub.46) 1.18 1.34 Type II (Si.sub.136) 1.048 1.845
(16) TABLE-US-00002 TABLE 2 Ionic Radii of alkali and alkaline ions (Bobev et al.). Alkali ion Ionic Radius () Alkaline ion Ionic Radius () Li.sup.+ 0.60 Mg.sup.2+ 0.65 Na.sup.+ 0.95 Ca.sup.2+ 0.99 K.sup.+ 1.33 Sr.sup.2+ 1.13 Rb.sup.+ 1.48 Ba.sup.2+ 1.35 Cs.sup.+ 1.69
(17) Application of a Type II clathrate-based anode in lithium-ion batteries may provide a much higher energy density (4161 mAh/g, 460 Wh/kg, 2100 Wh/L) when paired with a LiMn.sub.2O.sub.4 cathode) than graphite (372 mAh/g, 386 Wh/kg, 1441 Wh/L), but may demonstrate less lithiation strain and volume changes, which could lead to improved cycle life and capacity retention. The presence of Na guest ions in the Type II clathrate may also be exploited in anodes for sodium and magnesium batteries.
Example
(18) Si clathrate with Na guest ions was synthesized from the thermal decomposition of NaSi Zintl compound as described, for example, in G. K. Ramachandran et al., J. Solid State Chem. 1999, 145, 716-730, which is incorporated herein by reference. NaSi was purchased from SiGNa Chemistry and dried at 100 C. to remove adsorbed moisture. The NaSi was loaded into a h-BN crucible, then placed in a quartz tube and heated in a tube furnace under continuous vacuum evacuation (10.sup.4 Torr). The sample was heated to 340 C. (ramp rate of 10.5 C./min) and held for 30 minutes, then ramped using the same rate to 420 C. and held for 18 hours. After 18 hours, the furnace was turned off while the sample remained under continuous vacuum for 6 hours to remove Na vapor and enable formation of more Type II clathrate. After the synthesis, the powder was quenched successively with toluene, isopropanol, ethanol, and water to remove any unreacted Na. To remove unreacted silicon, the powder was treated with 1 M NaOH for 8 hours.
(19) Powder X-ray diffraction (XRD) was performed using CuK radiation on a PANalytical XPert Pro diffractometer. Structure refinement of the XRD data was performed using Panalytical's XPert HighScore Plus software. XRD patterns were indexed to structures for Type I and Type II clathrate from Ramachandran et al. and P. Melinon. et al., Phys. Rev. B 1999, 59, 10099. XRD measurements on electrodes after electrochemical cycling were performed by washing the electrode with hexanes after cell disassembly. Peak positions and intensities were normalized to the reflections originating from the Cu foil substrate. Scanning electron microscopy (SEM) and energy-dispersive X-ray spectroscopy (EDS) were performed on a FEI XL30 ESEM-FEG. EDS was performed on 14 different particles in order to obtain an average composition.
(20) Clathrate powder was mixed with carbon black (Timcal Super C45) and polyvinylidene difluoride (PVDF) in an 80:10:10 weight ratio and dissolved in N-methyl-2-pyrrolidone. This slurry was coated onto copper foil with a Meyer rod and dried at 100 C. The mass of the coating was determined using a microbalance (Mettler-Toledo, UMX2). Pouch cells were assembled in an Ar-filled glovebox using Li metal foil as the counter electrode, Celgard 3401 separator, and 1 M LiPF.sub.6 in 1:1 mixture of ethylene carbonate and diethylecarbonate (Novolyte). The cells were tested using potentiodynamic cycling to perform electrochemical potential spectroscopy from 2-0.01 V vs. Li/Li.sup.+ with a 5 mV potential step amplitude and threshold current of either 5 or 25 A/mg based on the mass of the clathrate. For preparing samples for ex situ XRD analysis after lithiation and delithiation, galvanostatic testing using a 25 A/mg current density was performed.
(21) The upper pane of
(22) Scanning electron microscopy (SEM) imaging revealed that the particles were approximately 1-5 m in diameter. Energy-dispersive X-ray spectroscopy (EDS) analysis showed an average composition of 14.4 at % Na and 85.6 at % Si with a standard deviation of 3.2%. This corresponds to a Na:Si ratio of 0.169, which is in close agreement with the ratios in Na.sub.8Si.sub.46 and Na.sub.24Si.sub.136, suggesting that the Na sites in the clathrates were almost fully occupied. The powders were mixed into slurries with carbon black and polyvinylidene difluoride (PVDF) binder, then coated onto Cu foil. SEM images of the coated films showed that the carbon black formed a conducting network around the clathrate particles.
(23) Potentiodynamic cycling of the clathrate films was performed in order to understand the basic electrochemical processes occurring in the electrodes during lithium insertion (charge) and de-insertion (discharge) in half-cells with Li metal counter electrodes. The cycling results using a 25 A/mg threshold current are shown in
(24) To better understand the lithiation and delithiation features of the Na-filled silicon clathrate, the differential charge (dQ) vs. potential plots were obtained and compared to those for c-Si, with plots 500 and 502 showing delithiation and lithiation, respectively, for the clathrate, and plots 504 and 506 showing delithiation and lithiation, respectively, for c-Si/c-Li.sub.15Si.sub.4.
(25) The similar shape of the dQ plots for the clathrates suggest a similar reaction mechanism. One difference between the clathrate dQ plots and those for delithiation of c-Li.sub.15Si.sub.4 is that the discharge was observed over a broader range of potentials for the clathrate. There is also a notable peak at 0.3 V vs. Li/Li.sup.+ in the discharge which is not seen in delithiation of c-Li.sub.15Si.sub.4. The second charge of the clathrate (
(26) To confirm the amorphization process, ex situ XRD measurements were performed on the cells after galvanostatic cycling using a current of 25 A/mg. The peaks attributed to the unlithiated clathrate (
(27) For a sample that was lithiated to 1770 mAh/g and then partially discharged, the c-Li.sub.15Si.sub.4 peaks disappeared and no new reflections were observed (
(28) To better understand the amorphization process, first principles density functional theory (DFT) was used to calculate the lattice constant and energy of formation for several structures using the VASP code (G. Kresse et al., Phys. Rev. B 1996, 54, 11169; J. P. Perdew et al., Phys. Rev. Lett. 1996, 77, 3865). The Perdew, Burke and Ernzerhof (PBE) functional and projector-augmented wave (PAW) potentials were used along with the plane wave basis sets (G. Kresse et al., Phys. Rev. B 1999, 59, 1758-1775). The energy cutoff for the plane wave basis set was 300 eV. The convergence criteria for energy and forces were set to be 0.01 meV and 0.1 meV respectively. The Si 3s3p, Na 2p3s, Li 1s2s electrons were treated as valence electrons. The formation energies were calculated by subtracting the total energies of the elements from the energy of the structure, then dividing by the total number of atoms. For example, the formation energy for Si.sub.136 was calculated using Eqn. 1 and that for Li.sub.16Na.sub.24Si.sub.136 was calculated using Eqn. 2, where E(Si), E(Li), and E(Na) are the energies per atom for c-Si, Li and Na metals, respectively.
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(30) The results for Si.sub.136, Na.sub.24Si.sub.136, Na.sub.8Si.sub.46, Li.sub.24Si.sub.136, Li.sub.16Na.sub.24Si.sub.136, and Li.sub.15Si.sub.4 are shown in Table 3. Although the calculated formation energies for Na.sub.8Si.sub.46 and empty Si.sub.136 were slightly positive, both structures have been experimentally synthesized. Note that the calculated formation energies are based on the total energies predicted by DFT at the ground state, i.e. 0 K, so the calculated values are reasonable. The formation energy for fully-filled Na.sub.24Si.sub.136 was 0.005 eV/atom, suggesting it is the more stable structure compared to empty Si.sub.136.
(31) TABLE-US-00003 TABLE 3 Calculated properties using DFT Lattice constant Formation Energy Compound () (eV/atom) Si.sub.136 14.74 0.052 Na.sub.8Si.sub.46 10.24 0.002 Na.sub.24Si.sub.136 14.78 0.005 Li.sub.24Si.sub.136 14.68 0.030 Li.sub.16Na.sub.24Si.sub.136 14.95 0.012 Li.sub.16Na.sub.24Si.sub.136 14.90 0.002 Li.sub.16Na.sub.24Si.sub.136 14.90 0.003 Li.sub.15Si.sub.4 10.54 0.239
(32) To model lithiated clathrate, the Type II structure was considered since the synthesized powders were predominately this phase. Type II clathrate crystallizes in the Fd
(33) Lithiation of Na-filled Type II clathrate was first modeled by placing Li 700 into the 16d sites, which are typically unoccupied in Type II clathrate, to form Li.sub.16Na.sub.24Si.sub.136 (
(34) Next, the positions of the Li were displaced slightly from the 16d sites so that they were no longer sitting in the hexagonal faces, but rather inside the Si polyhedra. In the first structure, referred to as Li.sub.16Na.sub.24Si.sub.136, 2 Li atoms were placed inside the Si.sub.28 cages so they shared the interstitial space with the Na atoms (
(35) TABLE-US-00004 TABLE 4 DFT calculated NaLi bond distances associated with Si.sub.26 cages in different Li.sub.16Na.sub.24Si.sub.136 structures. Bond length Structure Atom pair () Li.sub.16Na.sub.24Si.sub.136 NaLi 3.237 Li.sub.16Na.sub.24Si.sub.136 Na1Li12 2.939 Na1Li14 2.928 Na2Li1 2.960 Na2Li2 2.954 Na3Li3 2.935 Na3Li8 2.951 Na4Li4 2.928 Na4Li15 2.932 Na5Li5 2.934 Na5Li10 2.939 Na6Li6 2.942 Na6Li7 2.924 Na7Li9 2.934 Na7Li11 2.930 Na8Li13 2.937 Na8Li16 2.927 Li.sub.16Na.sub.24Si.sub.136 Na1Li12 3.099 Na2Li1 2.929 Na2Li2 2.887 Na3Li3 2.899 Na3Li8 2.899 Na3Li13 2.837 Na4Li4 2.920 Na4Li15 2.927 Na5Li10 3.110 Na6Li6 2.946 Na6Li7 2.926 Na7Li9 2.924 Na7Li11 2.920 Na8Li5 2.886 Na8Li14 2.884 Na8Li16 2.896
(36) These results suggest that it is energetically feasibly for more than one guest atom to occupy the space inside the Si.sub.28 cage of Type II clathrate while maintaining the overall Si clathrate framework structure. The lattice constants for all of the lithiated Type II clathrate structures increased very slightly compared to the empty Si.sub.136. This suggests that at the initial stages of Li insertion, the clathrate structure may be maintained. However, with more Li insertion, the experimental results show that transformation into an amorphous lithium and sodium containing silicide is more favorable. The formation energy of c-Li.sub.15Si.sub.4 was calculated to be 0.239 eV/atom. The very low energy for this phase may explain why lithiation of both empty and Na-filled clathrate eventually result in transformation to c-Li.sub.15Si.sub.4.
(37) In summary, electrochemical and XRD analysis of lithium insertion into a mixture of Na-filled Type I and Type II clathrates showed a similar reaction mechanism in these materials as is found in diamond cubic silicon. Upon electrochemical lithiation, the clathrates became amorphous and transformed to c-Li.sub.15Si.sub.4 at low potentials, then remained an amorphous silicide after delithiation. DFT was used to calculate the lattice constants and formation energies for various Type II clathrate structures. The results showed that 16 Li atoms could be inserted per unit cell with very little increase in lattice constant. The DFT-predicted structures for Li.sub.16Na.sub.24Si.sub.136 containing multiple-guest atoms inside the larger Si.sub.28 cages shows that these configurations are energetically favorable and suggests that such lithiation processes can occur without significant changes in lattice constant or clathrate structure.
(38) A number of embodiments of the invention have been described. Nevertheless, it will be understood that various modifications may be made without departing from the spirit and scope of the invention. Accordingly, other embodiments are within the scope of the following claims.