Type of suction leg, an offshore caisson and a sit-on-bottom offshore platform
10060090 ยท 2018-08-28
Inventors
Cpc classification
F17C2201/054
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2203/0341
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
E02D27/20
FIXED CONSTRUCTIONS
F17C2203/0678
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
E02B17/06
FIXED CONSTRUCTIONS
E02D27/525
FIXED CONSTRUCTIONS
E02B2017/0039
FIXED CONSTRUCTIONS
E02D29/06
FIXED CONSTRUCTIONS
E02D27/52
FIXED CONSTRUCTIONS
E04H7/18
FIXED CONSTRUCTIONS
F17C2203/0631
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
E02D23/02
FIXED CONSTRUCTIONS
B63B2035/442
PERFORMING OPERATIONS; TRANSPORTING
E02D25/00
FIXED CONSTRUCTIONS
F17C2201/0104
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2223/033
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B63B35/4413
PERFORMING OPERATIONS; TRANSPORTING
E02B2017/0043
FIXED CONSTRUCTIONS
F17C2203/0362
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B63B35/44
PERFORMING OPERATIONS; TRANSPORTING
E02B17/02
FIXED CONSTRUCTIONS
F17C2223/0161
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2203/0639
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
E04H7/02
FIXED CONSTRUCTIONS
F17C2203/0379
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2221/035
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
E02D29/00
FIXED CONSTRUCTIONS
F17C2205/0111
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B63B2035/448
PERFORMING OPERATIONS; TRANSPORTING
F17C2221/033
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
E02B17/02
FIXED CONSTRUCTIONS
B63B35/44
PERFORMING OPERATIONS; TRANSPORTING
E02D29/00
FIXED CONSTRUCTIONS
E02B17/00
FIXED CONSTRUCTIONS
E04H7/18
FIXED CONSTRUCTIONS
E02B17/06
FIXED CONSTRUCTIONS
E04H7/02
FIXED CONSTRUCTIONS
E02D27/52
FIXED CONSTRUCTIONS
E02D25/00
FIXED CONSTRUCTIONS
E02D23/02
FIXED CONSTRUCTIONS
Abstract
This application discloses a new type of suction leg, an offshore caisson, a sit-on-bottom supporting platform. The suction leg includes a sealing long pile, this sealing long pile including a tubular pipe and a top head connected tightly to the tubular pipe to form cylindrical integral structure with sealing top and opening bottom. The top head has at least one opening to be able to open or close. The sealing long pile can be penetrated into the seabed by a gravity penetration method or/and a suction pile penetration method, or pulled out from the seabed by a buoyancy uplift method or/and a suction pile uplift method.
Claims
1. A suction leg, comprising: a sealing long pile with a long pole, wherein the sealing long pile comprises a tubular pipe and a top head connected tightly to the tubular pipe to form a cylindrical integral structure with a sealing top and an opening bottom, wherein the top head has at least one opening to be opened or closed, wherein the long pole is a cylindrical or a triangle truss structure being fixed on a center of the top head of the sealing long pile and has a common axis with the sealing long pile, wherein a diameter of the long pole is smaller than a diameter of the tubular pipe, wherein the sealing long pile is penetrated into a seabed by one or more of: a gravity penetration method or a suction pile penetration method, or pulled out from the seabed by one or more of: a buoyancy uplift method or a suction pile uplift method; wherein the sealing long pile slides up and down along or is fixed with a pile sleeve, wherein the sealing long pile serves as a foundation of an offshore caisson, wherein at an intersection of the top connection with each vertical central axis of the pile sleeve, there is a hole for traverse and fixation of the long pole, or a hole with a diameter equal to a diameter of the sealing long pile for traverse and temporary fixation of the sealing long pile if the suction leg has no long pole.
2. The suction leg as described in claim 1, further comprising a group of valves installed on the at least one opening on the top head to open or close the at least one opening on the top head, wherein the group of valves comprises one or more of: an air release, a suction valve, an air intake valve, or a water intake valve.
3. An offshore caisson, comprising: a watertight tank made of steel or reinforced concrete structure, wherein the watertight tank has at least one ballast compartment used for injecting or ejecting ballast seawater and a solid ballast to change a weight of the offshore caisson wherein the watertight tank is a cylindrical tank group, wherein the cylindrical tank group comprises a body formed by multi closely connected tank units in a honeycomb form or a single tank unit, and a top connection structure and a bottom connection structure surrounding the top and bottom of the body respectively; at least two pile sleeves arranged symmetrically around a bottom of the watertight tank, wherein the watertight tank and the pile sleeves are connected together via a bottom connection that surrounds the bottom of the watertight tank and is tangent to the watertight tank and a top connection, wherein the pile sleeves are part of the bottom connection wherein each pile sleeve as part of the bottom connection structure is tangent to the single tank unit or two adjacent tank units in the honeycomb form, wherein at an intersection of the top connection structure with each vertical central axis of the pile sleeve, there is a hole for traverse and fixation of a long pole, or a hole with a diameter equal to a diameter of a sealing long pile for traverse and temporary fixation of the sealing long pile if a suction leg has no long pole, or there is a mooring rope which raises and lowers the sealing long pile; and suction legs in the pile sleeves, wherein the suction leg with or without a long pole comprises a sealing long pile having a tubular pipe and a top head connected tightly to the tubular pipe to form a cylindrical integral structure with a sealing top and an opening bottom, wherein the sealing long pile of the suction leg slides up and down along or is fixed with the pile sleeve, wherein the sealing long pile serves as a foundation of the offshore caisson.
4. The offshore caisson as described in claim 3, further comprises a skirt guard panel being installed around the bottom of the watertight tank, wherein the skirt guard panel is penetrated into or pulled out from a seabed by gravity or buoyancy of the offshore caisson.
5. A sit-on-bottom offshore platform, comprising: a storage tank sitting on a seabed for storing platform-produced liquid or receiving input liquid and with or without a transparent moon pool, wherein at least two pile sleeves are arranged symmetrically around the bottom of the storage tank, the pile sleeves being connected to the storage tank to form an integral structure; suction legs comprising sealing long piles with or without long poles, the sealing long pile having a tubular pipe and a top head connected tightly to the tubular pipe to form a cylindrical integral structure with a sealing top and an opening bottom, the top head having an opening, wherein a number of the suction legs is equal to a number of the pile sleeves, wherein the sealing long piles of the suction legs are inserted into the pile sleeves, and slide up and down or are fixed to the pile sleeves; and a topsides located in a top of the storage tank, wherein the topsides is connected to the storage tank by deck legs or the long poles of the suction legs, wherein each suction leg is raised up at its upper position, bottoms of each sealing long pile and the storage tank are at a same horizontal plane, wherein the opening on the top head of the sealing long pile is closed during construction and towing, wherein the opening bottom of each sealing long pile is submerged underwater to form an enclosure for air inside the sealing long pile to increase buoyancy and metacentric height of the sit-on-bottom offshore platform during wet towing; wherein the sealing long piles of the suction legs are pressed down into the seabed and become a foundation of the sit-on-bottom offshore platform, wherein when the opening of the top head is open, the sit-on-bottom offshore platform sits on the seabed through a gravity penetration method or a suction pile penetration method and is re-floated or removed through a buoyancy uplift method or a suction pile uplift method, wherein when the opening of the top head is closed, the sit-on-bottom offshore platform sits on the seabed through the suction pile penetration method and is re-floated or removed through the suction pile uplift method, wherein the storage tank is a cylindrical tank group, wherein the cylindrical tank group comprises a body formed by multi closely connected tank units in a honeycomb form or a single tank unit, and a top connection structure and a bottom connection structure surrounding the top and bottom of the body respectively, wherein each pile sleeve as part of the bottom connection structure is tangent to the single tank unit or two adjacent tank units in the honeycomb form, wherein at an intersection of the top connection structure with each vertical central axis of the pile sleeve, there is a hole for traverse and fixation of the long pole, or a hole with a diameter equal to a diameter of the sealing long pile for traverse and temporary fixation of the sealing long pile if the suction leg has no long pole, or there is a mooring rope which raises and lowers the sealing long pile.
6. The sit-on-bottom offshore platform as described in claim 5, wherein the tank unit is a reinforced concrete or steel vessel with a single wall, or a storage tank with a multi-wall of steel plate and concrete composite structure which includes: a vertical outer cylindrical concrete tank comprising an outer tank shell, two heads at both ends of the outer tank shell, and two ring corbels at inside of the outer tank shell, one ring corbel being at a top of the outer tank shell, the other ring corbel being at a bottom of the outer tank shell, or one ring corbel being at the top of the outer tank shell, the other ring corbel being at a middle position of the outer tank shell, or both ring corbel being at other two locations between the top and bottom of the outer tank shell; a vertical inner cylindrical steel tank comprising an inner tank shell, and two heads and epitaxial structures at both ends of the inner tank shell, wherein the two epitaxial structures are connected to the ring corbels in two connection types: both two ends fixed, or one fixed and the other sliding, wherein among spaces between the outer tank shell and the inner tank shell, a relatively small space between the head of the outer tank shell and the head of the inner tank shell is an isolation layer which is filled in an isolation medium, and a relatively large space between the head of the vertical outer cylindrical concrete tank and the head of the vertical inner cylindrical steel tank is a spare compartment, and so that the vertical outer cylindrical concrete tank, the vertical inner cylindrical steel tank, the isolation layer and the spare compartment form an integrated structure.
7. The sit-on-bottom offshore platform as described in claim 6, wherein the vertical inner cylindrical steel tank with the single wall is a liquid storage compartment, and located at an upper part inside the vertical outer cylindrical concrete tank to store crude oil or liquids at normal pressure and temperature, wherein the isolation layer is filled in a nitrogen as the isolation medium and the spare compartment is used as a seawater ballast compartment.
8. The sit-on-bottom offshore platform as described in claim 6, wherein the vertical inner cylindrical steel tank with a multi-wall is located in an upper position inside the vertical outer cylindrical concrete tank to store liquefied natural gas or liquids at ultralow temperature, wherein the multi-wall contains, from inside to outside, a steel plate to resist ultra-low temperature with low coefficient of linear expansion, a thermal insulation layer, and an outer steel plate, wherein the isolation layer is filled in a nitrogen and the spare compartment is used as a seawater ballast compartment.
9. The sit-on-bottom offshore platform as described in claim 6, wherein the vertical inner cylindrical steel tank with the single wall is a liquid storage compartment, and located at an upper part inside the vertical outer cylindrical concrete tank to store Liquefied Petroleum Gas (LPG), wherein the two epitaxial structures are sliding-connected and fixedly connected to the ring corbel at the top of the outer tank shell and the ring corbel at the middle position of the outer tank shell respectively, wherein the isolation layer is filled in a nitrogen as the isolation medium and the spare compartment is used as a seawater ballast compartment.
10. The sit-on-bottom offshore platform as described in claim 5, wherein the top of the storage tank is above water to form a sit-on-bottom offshore platform with an above-water top, wherein the topsides has a multilayer open deck structure, which slides up and down along the decks legs and then is fixed at a designed elevation, or is permanently connected and fixed to the deck legs directly.
11. The sit-on-bottom offshore platform as described in claim 10, wherein the topsides is used for Liquefied Natural Gas (LNG) reception, transportation and vaporization, and the multilayer open deck structure of the topsides is fixedly connected to the deck legs, wherein the storage tank is a cylindrical tank group arranged in regular hexagon or long hexagon without a moon pool, wherein all tank units of the cylindrical tank group have steel plate and concrete composite structure and used to store LNG to adopt a displacement between the LNG and ballast seawater in equal mass flow rate, wherein a berthing structure for the LNG is set at one side of the cylindrical tank group near a water surface, and so that the sit-on-bottom offshore platform is a terminal of the LNG reception and vaporization in shore waters.
12. The sit-on-bottom offshore platform as described in claim 10, wherein the topsides is used for oily water treatment and reinjection, and the multilayer open deck structure of the topsides is fixedly connected to the deck legs, wherein the storage tank is a cylindrical tank group arranged in regular hexagon without a moon pool, wherein all tank units of the cylindrical tank group are single wall tanks made of reinforced concrete or steel as oily water sedimentation compartments, wherein an inlet of the oily water and an outlet of treated water keeps dynamic balance in the tank units for sewage treatment and reinjection.
13. The sit-on-bottom offshore platform as described in claim 5, wherein the top of the storage tank is under water to form a sit-on-bottom offshore platform with an underwater top, wherein the topsides has a box watertight deck structure which comprises at least one top seawater ballast compartment, wherein the box watertight deck structure is connected to the storage tank through the deck legs or the long poles of the suction legs, and slides up and down along the decks legs or the long poles, and then is fixed at a designed elevation.
14. The sit-on-bottom offshore platform as described in claim 5, further comprising an auxiliary gravity type foundation used for the sit-on-bottom offshore platform.
Description
BRIEF DESCRIPTION OF THE DRAWING
(1) These drawings described herein are only used for the purpose of interpretation and do not intend to limit the scope of the present invention in any way. Further, in the graph shape and scale size of each component are only schematic to help understanding this invention, not specifically defined each component's shape and proportional size. Technical staff in this field under the guidance of this invention can according to specific situation choose possible options of shape and proportional size to implement this invention.
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(14) Description of appended drawing reference numbers is as follow:
(15) 1. Water Surface, 2. Seebed, 10. Suction Leg, 11. Sealing Long Pile, 111. Tubular Pipe of Sealing Long Pile, 112. Top Head of Sealing Long Pile, 113. Valve, 12. Long Pole, 20. Offshore Caisson, 21. Caisson Pile Sleeve, 22. Tank Of Caisson, 221. Ballast Compartment, 23. Caisson Skirt Plate, 30. Removable Sit-On-Bottom Offshore Platform, 30a. Removable Sit-On-Bottom Offshore Platform and the Storage Tank with Above-Water Top, 30b. Removable Sit-On-Bottom Offshore Platform and the Storage Tank with Underwater Top, 31. Storage Tank Sit on Seabed (Sit-On-Bottom Storage Tank), 311. Tank Unit, 312. Top Connecting Structure, 3121. Hole for Long Pole, 313. Bottom Connecting Structure, 314. Platform Pile Sleeve, 315. Moon Pool, 32. Topsides, 321. Open Deck Structure of Topsides, 322. Box Watertight Deck Structure, 323. Deck Leg, 33. Tank Unit with Steel Plate and Concrete Composite Structure, 331. Outer Concrete Tank, 3311. Outer Tank Shell, 3312. Outer Tank Head, 3313. Ring Corbel, 332. Inner Steel Tank, 3321. Inner Tank Shell, 3322. Inner Tank Head, 3323. Cylinder Epitaxial Structure of Inner Tank, 3324. LNG Compartment Wall, 3325. Thermal Insulation, 3326. Inner Tank's Outer Steel Wall, 333. Isolation Layer, 334. Spare Compartment.
DETAILED DESCRIPTION OF THE INVENTION
(16) Drawings and descriptions of embodiments can make the invention details clearer. However, those described embodiments are only used to explain the purpose of the invention, could not be interpreted as limiting the invention in any way. Technical staff in this field under the guidance of this invention could conceive any possible deformation based on this invention, these should be considered as belong to the scope of this invention.
(17) Suction Leg
(18) As shown in
(19) The sealing long pile 11 can slide up-and-down or be fixed in pile sleeve 21 (see
(20) The sealing long pile of the suction leg in this embodiment has both advantages of the open long pile and the suction pile at the same time and does not have their disadvantages.
(21) When the opening hole on top head 112 of suction leg 10 is opened, the sealing long pile 11 becomes an open long pile, which can be penetrated into the seabed or pulled out from the seabed rely on the weight-in-water or the buoyancy of the offshore structure. The said two methods referred to as gravity penetration method and buoyancy uplift method respectively. The existing open long pile is driven into the seabed by a pile hammer. The diameter of the open long pile is rather small. However, compared with the open long pipe, the diameter of sealing long pile 11 in this embodiment is larger and its length is longer than existing suction pile provided the weight-in-water of the offshore structure is large enough. For example, the diameter of this suction leg 10 can be more than 10 meters, and its penetrative depth is between the depths of the open long pile and the suction pile and usually 2030 meters to meet the bearing capacity requirement. Besides, as long as the offshore structure's buoyancy is large enough after its wet weight reduced, the sealing long pile 11 can be pulled out from the seabed by the buoyancy. Method to increase/decrease the weight of the offshore structure is to inject/eject ballast seawater into/out from the ballast compartment.
(22) When the opening hole on the top head 112 of the suction leg 10 is closed, the sealing long pile 11 becomes a suction pile, which has the following characteristics: 1) This suction leg 10, similar to existing suction pile, can be penetrated into or pulled out from the seabed by the difference of the internal and external pressures at the top head 112 during offshore installation. The pressure difference is produced by suction or injection operations of the special pump(s) installed on the top head. The said two methods referred to as suction pile penetration method and section pile uplift method. 2) In in-place condition, this suction leg 10 reach the required penetrative depth as shown in
(23) The sealing long pile 11 can be penetrated into the seabed using the two methods of gravity penetration and suction pile penetration at the same time, and be pulled out from the seabed using the two methods of buoyancy uplift and suction pile uplift at the same time. When two methods used at the same time, the opening hole on the head 112 must be closed.
(24) The sealing long pile 11 of the suction leg 10 in this embodiment is steel structure or reinforced concrete structure, and the long pole 12 is steel structure.
(25) The sealing long pile 11 of the suction leg 10 in this embodiment has the following advantages: good adaptability to the seabed, safety and reliability, flexible construction scheme, more convenient to installation due to the long pole 12 matched with the sealing long pile 11, project investment saving and recyclable, that creates necessary conditions for self-installation and self-removal of the offshore structure with suction legs 10.
(26) Offshore Caisson
(27) As an application of the suction leg 10 in the present application, as shown in
(28) Similar to the existing offshore caisson, the offshore caisson in present embodiment can be built in a dry dock and transported to site by wet towing (float towing in water). The sealing long piles 11 are inserted into the pile sleeves 21, the bottoms of the sealing long piles 11 and the storage tank 22 are at the same horizontal plane and they can fixed temporarily as an integrated structure for wet towing. Gravity foundation or long pile foundation, or both two are usually used for the existing offshore caissons. The foundation of this offshore caisson 20 is the sealing long piles 11. Gravity penetration method can be used for the sealing long piles 11, that is to say, when the valves 113 of the sealing long piles 11 opened, injecting ballast seawater or adding solid ballast to the ballast compartment 221 of the offshore caisson 20 to increase the underwater weight for penetration. When the valves 113 of the sealing long piles 11 closed, the sealing long piles 11 can be penetrated into seabed and the caisson 20 sitting on the seabed (see
(29) The caisson 20 in this embodiment use sealing long pile 11 as foundation, at the same time, it can also use its weight as an auxiliary gravity foundation. For example, when the pile penetration is done, more solid ballast can be added into the caisson 20. Besides, there is a skirt guard plate 23 around the bottom parameter of the caisson 20 to increase the capacity of anti-sliding and anti-scour, and this skirt guard plate 23 can be penetrated into or pulled out from the seabed by the gravity or buoyancy of the caisson. The offshore caisson 20 in this embodiment can realize self-installation and entire installation procedure does not require large offshore construction facilities, which follows the steps of transporting the offshore caisson 20 with sealing long pile 11 to site by wet towing under help of the buoyancy, putting down sealing long pile 11, using gravity penetration method or/and suction pile penetration method to penetrate the sealing long pile 11 into the seabed and making offshore caisson 20 sit on the seabed. The steps to remove or relocate the caisson 20 without large offshore construction facilities are as follows: using the buoyancy uplift method or/and the suction pile uplift method to pull out pile from seabed and making the caisson refloated and removed.
(30) Sit-On-Bottom Offshore Platform
(31) As shown in
(32) The removable sit-on-bottom offshore platform 30a and 30b all have a storage tank 31, suction legs 10 and a topsides 32, as described below.
(33) The storage tank 31 sit on the seabed 2, which is used to store platform-produced liquid or receive input liquid. A transparent moon pool 315 may be or not set in the storage tank. There are at least two pile sleeves 314 around the bottom parameter of storage tank 31 and they are connected and fixed together to form an integral structure.
(34) The suction legs 10 as described above, the number of suction legs is equal to the number of the pile sleeves 314. Each suction leg 10 can have a long pole 12 or not. Each sealing long pile 11 of the suction leg 10 inserted into a pile sleeve 314 can slide up and down and be fixed to the pile sleeve 314.
(35) The topsides 32 located in the top of storage tank 31 and above water 1, which comprises one or two or more kinds of facilities required for drilling, oil and gas production, storage and transportation, utilities and living, as well as open deck structures 321 (as shown in
(36) As shown in
(37) As shown in
(38) The storage tank 31 in this embodiment is steel structure or concrete structure or composite structure of both. Concrete structure including reinforced concrete structure, bi-steel concrete structure, fiber concrete structure and other existing concrete structures.
(39) The long poles 12 and the deck legs 323 are cylindrical or triangle truss structure (not shown in
(40) During the process of construction in a dry dock and wet towing, each sealing long pile 11 of the suction leg 10 are raised and inserted in a pile sleeve 314, the bottoms of sealing long pile 11 and storage tank 31 are at the same horizontal plane (in other words, the suction legs 10 at the lifting position) and then fixed temporarily (as shown in
(41) The sealing long pile 11 is used for the removable sit-on-bottom offshore platform 30 as a foundation in this embodiment, at the same time, the weight of the platform also could be used as an auxiliary gravity foundation. Similar to the existing self-elevating platform, the suction legs 10 of this platform can be inserted into or pulled out from the seabed to make its storage tank 31 be sit on bottom and fixed to the seabed, or re-floated and removed.
(42) The main process of offshore installation (inserting pile) of this platform 30a in present invention is as follows:
(43) a. Towing the platform 30a to sea site.
(44) b. Dropping anchor, adjusting and tensioning the anchor cables for positioning.
(45) c. Opening all the openings on the heads of the sealing long piles for air releasing and water coming in.
(46) d. Relieving the temporary fixing connections between the suction legs 10 and the platform storage tank 31.
(47) e. Putting the suction legs 10 down relied on self-weight, inserting the sealing long piles 11 into mud.
(48) f. Using the gravity penetration method or/and the suction pile penetration method (all head openings of the sealing long piles 11 have to be closed when using suction pile penetration method) to penetrate the sealing long pile 11 into the seabed and make the platform sit on the seabed.
(49) g. If a one-time pile penetrating cannot reach the design depth, it has to remove the fixing connections, discharge ballast water, make the storage tank 31 re-floating from the seabed, and then use the gravity penetration method or/and the suction pile penetration method again, until it reaches the design depth.
(50) h. Closing all head openings of the sealing long piles 11, then the offshore installation is finished.
(51) Each sealing long pile 11 bears loads as a suction pile does. Large offshore construction facilities are not required during the entire process which means self-installation.
(52) The main process of offshore installation (inserting pile) of this platform 30b in present embodiment is as follows.
(53) a. Putting the topsides down to make the box watertight deck structure 322 sit on the top of the storage tank 31 before the platform towing.
(54) b. Towing the platform 30b to sea site.
(55) c. Dropping anchor, adjusting and tensioning the anchor cable to fixed position.
(56) d. Opening all the openings at the heads of the sealing long piles 11 to make air releasing and water coming in.
(57) e. Relieving the temporary fixing connections between the suction leg 10 and the deck 322 and between the suction leg 10 and the platform storage tank 31 at the same time.
(58) f. Putting the suction leg 10 down relied on self-weight to a setting depth (determined by the depth needed for the sealing long pile 11).
(59) g. Fixing the sealing long piles 11 to the storage tank 31 again.
(60) h. Ballasting water into the storage tank 31 until the watertight deck 322 in floating condition.
(61) i. Continuously ballasting water into the storage tank 31 to its highest level to make the sealing long piles 11 inserted into seabed 2 as deep as possible.
(62) j. Lifting watertight the deck 322 to a setting height, fixing the long pole 12 or fixing the deck leg 323 to the deck 322 again.
(63) k. Ballasting water into the top seawater ballast compartment of the deck 322, using the gravity penetration method or/and the suction pile penetration method (the openings of the sealing long piles have to be closed when using suction pile penetration method) to penetrate the pile into seabed and make the storage tank sit on the seabed.
(64) l. Closing all head openings of the sealing long piles 11, then the offshore installation is finished.
(65) Each sealing long pile 11 bears loads as a suction pile does. Large offshore construction facilities are not required during the entire process which means self-installation.
(66) When the platform need to be relocated, the pile extracting is the inverse process of the pile inserting, using the buoyancy uplift method or/and the suction pile uplift method to complete the pile extracting and make the storage tank re-floated again and then remove platform. The said process, which does not require large offshore construction facilities and means self-removal, is the inverse one of pile inserting mentioned above and no need to be repeated here.
(67) Various forms and structures of the storage tank 31 of the removable sit-on-bottom offshore platform are provided in the present application, including but not limited to single-cylinder form, multi-cylinder form and rectangular box form made of steel structure or concrete structure. The functions of the storage tank are as: being support for the topsides 32, providing storage for liquids produced by the platform or received outside, providing gravity for pile inserting, and providing buoyancy for construction, towing and pile extracting. The storage tank 31 comprises at least one liquid storage compartment and one seawater ballast compartment for displacement between the stored liquid and the ballast seawater in equal or unequal mass flow-rate, or only one liquid storage compartment without seawater ballast compartment. The storage tank 31 can has a moon pool to accommodate wellhead conductors and risers.
(68) As shown in
(69) The said tank units 311 can be used for storing one or many different liquids. As shown in
(70) The tank unit 311 of the storage tank has different structural forms as per its-stored liquid, which comprises four types: 1) tank unit with single-wall made of reinforced concrete or steel as oily water compartment, which is used to deal with oily water by thermochemical settlement or bacterial biochemical treatment, 2) tank unit with steel plate and concrete composite structure 33 provided by this application, which is used to store various kinds of industrial liquid products, 3) vertical cylindrical multi-tank, which is addressed in this inventor's U.S. patent document U.S. Pat. No. 8,292,546B, which is incorporated herein by reference, 4) vertical tank unit with steel plate and concrete composite structure, which is addressed in this inventor's application of PCT/CN2013/070808 dated Jan. 22, 2013, which also incorporated herein by reference. The structural forms of tank units 311 of the storage tank could be only one or more of the said four types at the same time as per the function of the platform 30.
(71) As shown in
(72) The spare compartment 314 of the tank unit with steel plate and concrete composite structure 33 to be used as seawater ballast compartment can be made of concrete. The pressure inside the tank unit with steel plate and concrete composite structure 33 should not be so high, usually just above atmospheric pressure 12 bar.
(73) As shown in
(74) During the storage and transportation process, crude oil, liquid at normal pressure and temperature and LPG could be displaced with ballast seawater in an equal or unequal mass flow rate. If the equal mass flow rate selected, the technologies of displacement system between stored liquid and ballast seawater in an equal mass flow rate and sit-on-bottom with small underwater weight as described in U.S. Pat. No. 8,292,546 B2, and displacement system between LPG and ballast seawater in an equal mass flow rate as described in d U.S. Pat. No. 8,678,711 B2 are recommended. U.S. Pat. Nos. 8,292,546 B2 and 8,678,711 B2 are herein incorporated by reference.
(75) As shown in
(76) The removable sit-on-bottom offshore platform in the present application has a wide range of uses, and based on the storage tank selected, it can form different platforms with different functions.
(77) The removable sit-on-bottom offshore platform 30a, which has a storage tank 31 with above-water top, is used for oil and gas field development (see
(78) The removable sit-on-bottom offshore platform 30b, which has a storage tank 31 with underwater top, is used for oil and gas field development (see
(79) As an application of the platform 30a, this embodiment provides a LNG receiving and regasification terminal which is located in shore waters. The storage tank of this terminal could preferably be one or multiple multilayer cylindrical-tank groups with above-water top and the multiple tank groups with a space to each other, and the tank units within each tank group are arranged in forms of a regular hexagon or a long hexagon as LNG storage tank 31 without moon pool. All the tank units within the said storage tank are steel plate and concrete composite structure 33 suitable to store LNG. The cylindrical-tank group arranged in a regular hexagon of the terminal is as shown in
(80) The processes of storage and transportation of the platforms 30a & b and the terminal preferably adopt a displacement system between the stored liquids and ballast seawater in equal mass flow rate. The technology of displacement system between stored liquid and ballast seawater in equal mass flow rate as described in U.S. Pat. No. 8,292,546 B2 is recommended for crude oil and liquids with normal temperature. The technology of displacement system between LPG/LNG and ballast seawater in equal mass flow rate as described in U.S. Pat. No. 8,678,711 B2 is recommended for LPG and LNG For the platform 30a with foundations of the sealing long piles than gravity, the technology of sit-on-bottom with small underwater weight as described in U.S. Pat. No. 8,292,546 B2 is also recommended.
(81) As an application of the platform 30a, this embodiment provides an oily water treatment and reinjection platform as shown in
(82) The removable sit-on-bottom offshore platform in the present application provides a new type of surface facilities with multifunction in one, and a new mode to develop offshore oil and gas fields with a water depth within 200 meters. The multi functions include drilling, oil and gas production, storage and transportation, oily water treatment, natural gas liquefaction and re-gasification. The platform in this application also has series of advantages, such as eco-friendly, safe and reliable. All the construction and commissioning work of the entire platform can be completed in a shipyard to achieve self-installation and self-relocation and reuse, significant savings of construction costs, production operations costs and decommissioning costs.
(83) The specific embodiments described in this invention are only used to explain the purpose of the invention to provide a better understanding, and could not be interpreted as limitations to the invention in any way. In particular, various features in different embodiments described herein could be combined mutually and arbitrarily combination to form other implementation methods; unless there was a clear contrast description, these features should be understood as can be applied to any one embodiment, not limited to the embodiments described herein.