NEGATIVE ELECTRODE ACTIVE MATERIAL, METHOD FOR PREPARING THE SAME AND LITHIUM SECONDARY BATTERY INCLUDING THE SAME
20230088432 · 2023-03-23
Assignee
- LG Energy Solution, Ltd. (Seoul, KR)
- UNIVERSITY-INDUSTRY COOPERATION GROUP OF KYUNG HEE UNIVERSITY (Yongin-si, Gyeonggi-do, KR)
Inventors
- Sang-Wook WOO (Daejeon, KR)
- Je-Young Kim (Daejeon, KR)
- Yong-Ju Lee (Daejeon, KR)
- Jun-Young KIM (Seoul, KR)
- Min-Sik PARK (Suwon-si, KR)
Cpc classification
Y02E60/10
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
H01M4/583
ELECTRICITY
H01M2004/021
ELECTRICITY
C01B32/05
CHEMISTRY; METALLURGY
H01M10/0525
ELECTRICITY
H01M4/0471
ELECTRICITY
International classification
H01M4/583
ELECTRICITY
Abstract
A negative electrode active material for a lithium secondary battery, a lithium secondary battery including the same, and a method for preparing the negative electrode active material is disclosed. The negative electrode active material includes a porous carbon coating layer self-bound to a surface of a carbonaceous material. The porous carbon coating later contains porous carbon particles, and thus shows reduced resistance during lithium-ion intercalation on the surface of the carbonaceous material and provides improved surface reactivity and structural stability. This provides improved high-rate charge characteristics, while causing no deterioration of charge/discharge efficiency and life characteristics, when being used as a negative electrode active material for a lithium secondary battery. The self-bound amorphous carbon coating layer may optionally have a controlled pore structure through chemical etching.
Claims
1. A negative electrode active material for a lithium secondary battery, comprising: a carbonaceous material; and a porous carbon coating layer self-bound to a surface of the carbonaceous material.
2. The negative electrode active material for the lithium secondary battery according to claim 1, wherein the porous carbon coating layer comprises at least one metal element selected from Zn, Co, Cu, Ti, Hf, Zr, Ni, Mg, Ti, V, Cr, Fe or Al.
3. The negative electrode active material for the lithium secondary battery according to claim 1, wherein the porous carbon coating layer comprises at least one metal element of Zn or Co.
4. The negative electrode active material for the lithium secondary battery according to claim 1, wherein a content of the porous carbon coating layer is 50 wt % or less based on a total weight of the negative electrode active material.
5. The negative electrode active material for the lithium secondary battery according to claim 1, wherein the carbonaceous material has a number average particle diameter of 25 μm or less.
6. A lithium secondary battery comprising a negative electrode comprising the negative electrode active material for the lithium secondary battery as defined in claim 1.
7. A method for preparing a negative electrode active material for a lithium secondary battery, comprising the steps of: preparing a carbonaceous material; and growing a metal-organic framework (MOF) directly on Uthefla surface of the carbonaceous material; drying the carbonaceous material on which having the MOF grown on the surface: and heat treating the dried carbonaceous material on which having the MOF grown on the surface to form a porous carbon coating layer containing comprising a metal element on the surface of the carbonaceous material.
8. The method for preparing the negative electrode active material for the lithium secondary battery according to claim 7, wherein the step of growing a metal organic framework (MOF) the MOF directly on the surface of the carbonaceous material comprises: (a) a step of mixing preparing a precursor solution containing comprising a metal compound, an organic compound and hydrogen peroxide and mixing the precursor solution with the carbonaceous material to grow the metal organic framework MOF directly on the surface of the carbonaceous material; or (b) a step of mixing a carbonaceous material composition comprising the carbonaceous material dispersed in hydrogen peroxide with a metal compound solution and an organic compound solution to grow a metal organic framework the MOF directly on the surface of the carbonaceous material, wherein the metal compound solution comprises the metal compound, and the organic compound solution comprises the organic compound.
9. The method for preparing the negative electrode active material for the lithium secondary battery according to claim 8, wherein the metal compound comprises at least one of a metal acetate, a metal nitrate, a metal carbonate, ora metal hydroxide, or two or more of them.
10. The method for preparing the negative electrode active material for the lithium secondary battery according to claim 8, wherein the metal compound comprises at least one metal element of Zn, Co, Cu, Ti, Hf, Zr, Ni, Mg, Ti, V, Cr, Fe, or Al.
11. The method for preparing the negative electrode active material for the lithium secondary battery according to claim 8, wherein the metal compound comprises at least one metal element of Zn or Co.
12. The method for preparing the negative electrode active material for the lithium secondary battery according to claim 8, wherein the organic compound comprises at least one of a carboxylic acid compound or an imidazole compound.
13. The method for preparing the negative electrode active material for the lithium secondary battery according to claim 8, wherein the metal compound is at least one of Zn acetate or Co acetate, and the organic compound is 2-methyl imidazole.
14. The method for preparing the negative electrode active material for the lithium secondary battery according to claim 8, wherein hydrogen peroxide is used in an amount of 1 wt % to 50 wt % in the precursor solution to induce direct growth of the MOF on the surface of the carbonaceous material.
15. The method for preparing the negative electrode active material for the lithium secondary battery according to claim 7, wherein the drying step is carried out at 25° C. to 120° C.
16. The method for preparing the negative electrode active material for the lithium secondary battery according to claim 7, wherein the heat treatment step is carried out under inert gas atmosphere at 800° C. to 1,500° C. for 1 hour to 10 hours.
17. The method for preparing the negative electrode active material for the lithium secondary battery according to claim 7, which further comprises a chemical etching step for removing the metal element, after the step of forming a porous carbon coating layer.
18. The method for preparing the negative electrode active material for the lithium secondary battery according to claim 17, wherein the chemical etching step is carried out by agitating the negative electrode active material in an acid solution at a concentration of 0.5M to 3 M for 1 hour to 10 hours, followed by drying at 25° C. to 120° C.
Description
DESCRIPTION OF DRAWINGS
[0040] The accompanying drawings illustrate a preferred embodiment of the present disclosure and together with the foregoing disclosure, serve to provide further understanding of the technical features of the present disclosure, and thus, the present disclosure is not construed as being limited to the drawing.
[0041]
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[0044]
[0045]
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BEST MODE
[0050] Hereinafter, preferred embodiments of the present disclosure will be described in detail with reference to the accompanying drawings. Prior to the description, it should be understood that the terms used in the specification and the appended claims should not be construed as limited to general and dictionary meanings, but interpreted based on the meanings and concepts corresponding to technical aspects of the present disclosure on the basis of the principle that the inventor is allowed to define terms appropriately for the best explanation.
[0051] Therefore, the description proposed herein is just a preferable example for the purpose of illustrations only, not intended to limit the scope of the disclosure, so it should be understood that other equivalents and modifications could be made thereto without departing from the scope of the disclosure.
[0052] In one aspect of the present disclosure, there is provided a negative electrode active material for a lithium secondary battery, including: a carbonaceous material; and a porous carbon coating layer self-bound to the surface of the carbonaceous material.
[0053] The carbonaceous material may include at least one selected from materials including crystalline or amorphous carbon, such as artificial graphite, natural graphite, graphitized carbon fibers, graphitized mesocarbon microbeads, petroleum cokes, baked resin, carbon fibers, pyrolyzed carbon, or the like. The carbonaceous material may have an average particle diameter of 25 μm or less, 5-25 μm, or 8-20 μm. When the carbonaceous material has an average particle diameter of 25 μm or less, it may provide improved room-temperature and low-temperature output characteristics and may be advantageous in terms of rapid charge.
[0054] As used herein, “particle diameter (D.sub.n)’ means the particle diameter at a point of n % in the particle number cumulative distribution depending on particle diameter. In other words, D.sub.50 (average particle diameter) means a particle diameter at a point of 50% in the particle number cumulative distribution depending on particle diameter, D.sub.90 means a particle diameter at a point of 90% in the particle number cumulative distribution depending on particle diameter, and D.sub.10 means a particle diameter at a point of 10% in the particle number cumulative distribution depending on particle diameter.
[0055] Herein, D.sub.n, including the average particle diameter, may be determined by using a laser diffraction method. Particularly, a material to be determined is dispersed in a dispersion medium, and the resultant dispersion is introduced to a commercially available laser diffraction particle size analyzer (e.g. Microtrac S3500) to determine a difference in diffraction pattern depending on particle size, when particles pass through laser beams, thereby providing particle size distribution. Then, D.sub.10, D.sub.50 and D.sub.90 may be determined by calculating the particle diameter at a point of 10%, 50% and 90% in the particle number cumulative distribution depending on particle diameter.
[0056] According to an embodiment of the present disclosure, the porous carbon coating layer may include Zn, Co, Cu, Ti, Hf, Zr, Ni, Mg, Ti, V, Cr, Fe, Al, or two or more metal elements of them. In other words, the porous carbon coating layer may include any one metal element selected from Zn, Co, Cu, Ti, Hf, Zr, Ni, Mg, Ti, V, Cr, Fe and Al, or may include two or more different elements metal elements in combination.
[0057] According to an embodiment of the present disclosure, the porous carbon coating layer according to an embodiment of the present disclosure may be formed through the heat treatment of metal-organic frameworks (MOF) including various metal compounds and organic compounds. Therefore, the types and numbers of the metal elements contained in the porous carbon coating layer may be selected variably depending on the structures of metal-organic frameworks (MOF). Preferably, the porous carbon coating layer may include Zn or Co.
[0058] The porous carbon coating layer is self-bound to the surface of the carbonaceous material. Herein, ‘self-binding’ refers to binding of carbon grown through chemical binding induced between the surface of the activated carbonaceous material and the carbon coating precursor, followed by carbonization of the precursor.
[0059] In addition, the porous carbon coating layer may be bound physically or chemically with the carbonaceous material. Herein, ‘physical or chemical binding’ refers to binding between the surface of the carbonaceous material and the carbon coating layer. It is possible to determine the presence of a carbon coating layer bound to the surface of the carbonaceous material through analytical methods, such as scanning electron microscopy (SEM), transmission electron microscopy (TEM) and Raman spectroscopy, before and after the carbon coating layer is formed on the surface of the carbonaceous material.
[0060] According to an embodiment of the present disclosure, the porous carbon coating layer may be formed uniformly on the surface of the carbonaceous material, or may locally cover a portion of the surface of the carbonaceous material.
[0061] The content of the porous carbon coating layer may be 50 wt % or less, 1-50 wt %, 1-30 wt %, or 1-10 wt %. Herein, the content of the porous carbon coating layer may be calculated according to the following formula, after measuring the weight of each of the initially introduced carbonaceous material (a) and the finished negative electrode active material (b): Content of porous carbon coating layer (wt %)=[(b−a)/b]×100
[0062] When the content of the porous carbon coating layer satisfies the above-defined range, it is possible to improve room-temperature and high-temperature output characteristics and rapid charge performance.
[0063] In another aspect of the present disclosure, there is provided a method for preparing a negative electrode active material for a lithium secondary battery, including the steps of:
[0064] preparing a carbonaceous material; and
[0065] growing a metal-organic framework (MOF) directly on the surface of the carbonaceous material;
[0066] drying the carbonaceous material on which the MOF is grown; and
[0067] heat treating the dried carbonaceous material on which the MOF is grown to form a porous carbon coating layer containing a metal element on the surface of the carbonaceous material.
[0068] According to an embodiment of the present disclosure, the step of growing a metal-organic framework (MOF) directly on the surface of the carbonaceous material may include a step of mixing a precursor solution containing a metal compound, an organic compound and hydrogen peroxide with the carbonaceous material to grow the metal-organic framework directly on the surface of the carbonaceous material. In this case, a precursor solution containing a metal compound, an organic compound and hydrogen peroxide is prepared, and then the precursor is mixed with the carbonaceous material to grow the metal-organic framework directly on the surface of the carbonaceous material.
[0069] According to another embodiment of the present disclosure, the step of growing a metal-organic framework (MOF) directly on the surface of the carbonaceous material may include a step of mixing a carbonaceous material composition including the carbonaceous material dispersed in hydrogen peroxide with a metal compound solution and an organic compound solution to grow a metal-organic framework directly on the surface of the carbonaceous material. In this case, a carbonaceous material is dispersed in hydrogen peroxide to prepare a carbonaceous material composition, a metal compound and an organic compound are dissolved individually in a solvent (such as water) to prepare a metal compound solution and an organic compound solution individually, and then the carbonaceous material composition may be mixed with the metal compound solution and the organic compound solution to grow a metal-organic framework directly on the surface of the carbonaceous material.
[0070] Herein, the content of the carbonaceous material may be 0.1-15 wt %, or 2-8 wt %, based on the total content of the carbonaceous material composition. When the content of the carbonaceous material satisfies the above-defined range, it is possible to improve the initial efficiency, capacity retention characteristics and output characteristics of a secondary battery, when the resultant product is used as a negative electrode active material for a lithium secondary battery.
[0071] In addition, each of the metal compound solution and the organic compound solution may have a concentration of 1-25 wt %, or 3-17 wt %. When each of the metal compound solution and the organic compound solution satisfies the above-defined concentration, formation of a metal-organic framework may be facilitated.
[0072] The metal compound may include a metal acetate, a metal nitrate, a metal carbonate, a metal hydroxide, or two or more of them.
[0073] The metal of the metal compound may include Zn, Co, Cu, Ti, Hf, Zr, Ni, Mg, Ti, V, Cr, Fe, Al, or two or more of them. According to an embodiment of the present disclosure, the metal element contained in the porous carbon coating layer may be Zn, Co or a combination thereof.
[0074] The organic compound may include a carboxylic acid compound, an imidazole compound, or two or more of them.
[0075] According to an embodiment, the metal compound may be Zn acetate, Co acetate or a mixture thereof, and the organic compound may be 2-methyl imidazole.
[0076] In order to induce the direct growth of the MOF on the surface of the carbonaceous material, the precursor solution may further include hydrogen peroxide (H.sub.2O.sub.2) in an amount of 1-50 wt % or 1-10 wt %. When treating the surface of the carbonaceous material with H.sub.2O.sub.2, the surface of the carbonaceous material is oxidized and activated into heteroatoms, such as oxygen, formed on the surface so that growth may occur on the corresponding site.
[0077] Herein, ‘direct growth of the MOF on the surface of the carbonaceous material’ means that the precursor is grown, while being bound chemically to the surface of the carbonaceous material.
[0078] The drying step may be carried out at 25-120° C., or 100-120° C. The heat treatment step may be carried out under inert gas atmosphere at 800-1,500° C. or 900-1,300° C. for 1-10 hours or 3-8 hours.
[0079] According to an embodiment of the present disclosure, the method may further include a chemical etching step for removing the metal element, after the step of forming a porous carbon coating layer.
[0080] Herein, the chemical etching step may be carried out by agitating the negative electrode active material in an acid solution at a concentration of 0.5-3 M, 0.7-2 M, or 1-1.5 M, for 1-10 hours, followed by drying at 25-120° C. or 30-100° C. Particular examples of the acid solution may include hydrochloric acid solution, sulfuric acid solution, hydrofluoric acid solution, aqua regia (mixed solution of hydrochloric acid with nitric acid), or the like.
[0081]
[0082] Referring to
[0083] First, in order to form a porous carbon coating layer, the carbonaceous material is dispersed and mixed in H.sub.2O.sub.2 solvent to prepare a carbonaceous material composition.
[0084] Next, Zn acetate and 2-methyl imidazole precursors are dissolved individually in water to prepare an aqueous porous carbon precursor solution. Herein, the aqueous porous carbon precursor solution may be prepared from an aqueous 2-methyl imidazole solution (solution 1) and aqueous Zn acetate solution (solution 2) at a volume ratio of 1:1.
[0085] According to the present disclosure, various materials may be used as porous carbon precursors depending on the particular type of MOF to be obtained.
[0086] Then, the carbonaceous material composition is mixed with the aqueous 2-methyl imidazole solution (solution 1) so that the carbonaceous material may be coated with the 2-methyl imidazole organic compound. After that, the aqueous Zn acetate solution (solution 2) is mixed to induce growth of a metal-organic framework (MOF) through the reaction of 2-methyl imidazole with Zn-acetate coated on the surface of the carbonaceous material. Herein, Zn acetate and 2-methyl imidazole are mixed with each other preferably in such a manner that each ingredient may be present in the combined solution of the aqueous Zn acetate solution and the aqueous 2-methyl imidazole solution at a concentration of 10-30 wt %.
[0087] Then, the carbonaceous material including the MOF particles self-bound to the surface of the carbonaceous material through precipitation is dried. The drying step may be carried out at a temperature of 25-100° C., e.g. at 100° C., for 24 hours.
[0088] After that, the dried carbonaceous material is heat treated to form a porous carbon coating layer containing a metal element (such as Zn or Co) and self-bound to the surface of the carbonaceous material, thereby providing the negative electrode active material according to an embodiment of the present disclosure. Herein, the heat treatment may be carried out at 500-1,000° C. under inert gas atmosphere for 1-10 hours, for example at 900° C. under inert gas atmosphere for 6 hours.
[0089] As described above, the negative electrode active material according to the present disclosure includes a porous carbon coating layer containing a metal element and formed on the surface of a carbonaceous material, and thus can induce more stable conduction of lithium ions without deposition of lithium metal on the surface of the carbonaceous material during high-rate charge.
[0090] In addition, the negative electrode active material shows improved surface reactivity and structural stability by introducing such a functional coating layer thereto, and thus can ensure high-rate charge characteristics, while inhibiting lithium metal deposition and causing no deterioration of life characteristics, when being used as a negative electrode active material for a lithium secondary battery.
[0091] Examples will be described more fully hereinafter so that the present disclosure can be understood with ease. The following examples may, however, be embodied in many different forms and should not be construed as limited to the exemplary embodiments set forth therein. Rather, these exemplary embodiments are provided so that the present disclosure will be thorough and complete, and will fully convey the scope of the present disclosure to those skilled in the art.
[0092] In Examples 1 and 2 and Comparative Example 1, the number average particle diameter (D.sub.50) of a carbonaceous material was determined by using a laser diffraction method. Particularly, powder to be determined was dispersed in water as a dispersion medium, and the resultant dispersion was introduced to a commercially available laser diffraction particle size analyzer (e.g. Microtrac S3500) to determine a difference in diffraction pattern depending on particle size, when particles passed through laser beams, thereby providing particle size distribution. Then, D.sub.10, D.sub.50 and D.sub.90 was determined by calculating the particle diameter at a point of 10%, 50% and 90% in the particle number cumulative distribution depending on particle diameter.
Example 1
[0093] <Preparation of Negative Electrode Active Material>
[0094] Artificial graphite having a number average particle diameter (D.sub.50) of 17 μm and having no coating layer was used as a carbonaceous material.
[0095] First, artificial graphite was dispersed and agitated in hydrogen peroxide (H.sub.2O.sub.2) to prepare an artificial graphite composition. Herein, the content of artificial graphite in the artificial graphite composition was 8.6 wt %. In addition, 2-methyl imidazole and Zn acetate were dissolved individually in water to prepare an aqueous 2-methyl imidazole solution and aqueous Zn acetate solution individually. Herein, the aqueous 2-methyl imidazole solution had a concentration of 16.3 wt % and the aqueous Zn acetate solution had a concentration of 4.5 wt %.
[0096] Next, the artificial graphite composition was mixed with the aqueous 2-methyl imidazole solution, followed by agitation, and the resultant mixture was further mixed and agitated with the aqueous Zn acetate solution to perform coating homogeneously on the graphite surface. The resultant product was dried at 100° C. and finally heat treated at 900° C. to obtain a negative electrode active material for a lithium secondary battery including a Zn-containing porous carbon coating layer on the surface of artificial graphite as a carbonaceous material.
[0097] <Manufacture of Secondary Battery>
[0098] The negative electrode active material obtained according to Example 1 was used to manufacture a lithium secondary battery.
[0099] First, 95.6 wt % of the negative electrode active material according to Example 1, 1.0 wt % of Super-P as a conductive material and 3.4 wt % of polyvinyl fluoride (PVDF) as a binder were used to prepare slurry in N-methyl-2-pyrrolidone (NMP) as a solvent. The slurry was coated on copper foil, followed by drying, to obtain an electrode. Herein, the electrode had a loading level of 5 mg/cm.sup.2, and the electrode mixture had a density of 1.5 g/cc. Lithium metal was used as a counter electrode to fabricate a half-cell and the electrochemical characteristics were evaluated. The electrolyte used herein includes 1 M LiPF.sub.6 dissolved in a mixed solvent containing ethylene carbonate (EC) and ethyl methyl carbonate (EMC) at a volume ratio of 3:7.
Example 2
[0100] The negative electrode active material according to Example 1 was subjected to chemical etching with 1 M hydrochloric acid solution, followed by drying at 100° C., to obtain a negative electrode active material.
[0101] A lithium secondary battery was obtained in the same manner as Example 1, except that the obtained negative electrode active material was used.
Comparative Example 1
[0102] Artificial graphite having a number average particle diameter (D.sub.50) of 17 μm and having no coating layer was used as a negative electrode active material.
[0103] A lithium secondary battery was obtained in the same manner as Example 1, except that such artificial graphite having no coating layer was used as a negative electrode active material.
[0104] The following Table 1 shows the content and preparation condition of each negative electrode active material according to Examples 1 and 2 and Comparative Example 1.
TABLE-US-00001 TABLE 1 Wt % of Wt % of porous carbonaceous carbon coating material based layer based on on total weight total weight of of negative negative Heat Carbonaceous electrode active electrode active Chemical Drying treatment material material material etching temperature temperature Comp. Ex. 1 Artificial 100 w % — — — — graphite Example 1 Artificial 90 wt % 10 wt % — 100° C. 900° C. graphite Example 2 Artificial 90 wt % 10 wt % 1 M HCl 100° C. 900° C. graphite
[0105]
[0106]
[0107] Referring to
[0108] After the EDS analysis, it can be seen that Zn and N are contained in the porous carbon particles, and N is doped spontaneously into the carbonaceous structure through the decomposition of 2-methyl imidazole as a precursor.
[0109] Even after carrying out chemical etching according to Example 2, the porous carbon coating layer self-bound to the graphite surface causes little change in structure, which suggests that the Zn-containing porous carbon coating layer is bound physically or chemically to the graphite surface.
[0110]
[0111] As shown in
[0112] A pattern corresponding to graphite and Zn is observed. Particularly, in the case of Examples 1 and 2, peaks can be observed at approximately 2θ=26°, 42°, 44°, 54° and 77° corresponding to the characteristic peaks of graphite, and peaks can also be observed at approximately 2θ=36°, 39°, 43° and 70° corresponding to the characteristic peaks of Zn, as shown in the following Table 2.
TABLE-US-00002 TABLE 2 Example 1 Example 2 Graphite 26.49° 26.44° 42.34° 42.32° 44.52° 44.50° 54.60° 54.54° 77.45° 77.43° Zn 36.15° 36.39° 39.38° 39.28° 43.32° 43.32° 70.15° 70.16°
[0113]
[0114] Herein, the specific surface area of each negative electrode active material was determined by the BET method. Particularly, the specific surface area was calculated from the nitrogen gas adsorption amount at the temperature (77 K) of liquid nitrogen by using BELSORP-mino II available from BEL Japan, Co.
[0115] As shown in
[0116]
[0117] Referring to
[0118]
[0119] Herein, evaluation of the charge characteristics depending on rate of the lithium secondary batteries was carried out by subjecting each of the lithium secondary batteries according to Examples 1 and 2 and Comparative Example 1 to charge/discharge three times at a constant current of 0.1 C (35 mA/g) in a potential region of 0.005-1.5 V vs. Li/Li.sup.+, and then charging each battery at a constant current of 1 C (350 mA/g), 3 C (1050 mA/g) and 5 C (1750 mA/g) and discharging each battery at a constant current of 0.5 C (350 mA/g).
[0120] Referring to
[0121]
[0122] Referring to
[0123]
[0124] Referring to
[0125] The present disclosure has been described in detail. However, it should be understood that the detailed description and specific examples, while indicating preferred embodiments of the disclosure, are given by way of illustration only, since various changes and modifications within the scope of the disclosure will become apparent to those skilled in the art from this detailed description.