HEAT DISSIPATION MEMBER AND COOLING DEVICE
20220352051 · 2022-11-03
Inventors
Cpc classification
H01L25/18
ELECTRICITY
H01L2924/00014
ELECTRICITY
H01L2224/291
ELECTRICITY
H01L2224/291
ELECTRICITY
H01L2924/00014
ELECTRICITY
International classification
Abstract
A heat dissipator includes a metal plate including a first surface through which fluid flows, first protrusions on the first surface, a recess in the first surface and between the first protrusions, and a second surface in contact with a heating element on an opposite side of the first surface.
Claims
1. A heat dissipator comprising: a metal plate including a first surface through which fluid flows; first protrusions on the first surface; a recess in the first surface and between the first protrusions; and a second surface which in contact with a heating element on an opposite side of the first surface.
2. The heat dissipator according to claim 1, wherein each of the first protrusions is a pillar-shaped body having a polygonal, circular, or elliptical cross section.
3. The heat dissipator according to claim 2, wherein a shape of the cross section of the pillar-shaped body is uniform or substantially uniform in a direction perpendicular to the first surface.
4. The heat dissipator according to claim 2, wherein an area of the cross section of the pillar-shaped body is varied in a direction perpendicular to the first surface.
5. The heat dissipator according to claim 1, wherein the recess includes at least one groove.
6. The heat dissipator according to claim 1, wherein the recess includes at least one of a groove extending in a direction in which the fluid flows and a groove extending in a direction intersecting with the direction in which the fluid flows.
7. The heat dissipator according to claim 1, wherein the recess includes grooves extending in parallel to each other.
8. The heat dissipator according to claim 1, wherein the recess includes grooves extending in non-parallel to each other.
9. The heat dissipator according to claim 5, wherein each of the at least one groove has a semicircular, semi-elliptical, or polygonal cross-sectional shape.
10. The heat dissipator according to claim 9, wherein the cross-sectional shape of each of the at least one groove is asymmetric.
11. The heat dissipator according to claim 9, wherein when the cross-sectional shape of each of the at least one groove is the polygon, a corner of the polygon is a smooth curved surface.
12. The heat dissipator according to claim 1, wherein the recess includes a plurality of grooves; and a second protrusion is provided between adjacent grooves among the plurality of grooves.
13. The heat dissipator according to claim 12, wherein a height of the second protrusion is lower than a height of at least one of the first protrusions.
14. The heat dissipator according to claim 1, wherein the first protrusions are arranged perpendicular to a direction in which the fluid flows, and the recess is upstream of the first protrusions.
15. A cooling device comprising: a heat dissipator according to claim 1; and a housing that accommodates at least the first protrusions of the heat dissipator and allows the fluid to flow through a gap between the first protrusions; wherein the housing includes an inlet and an outlet for the fluid.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION
[0031] Heat dissipators and cooling devices according to example embodiments of the present disclosure will be described hereinafter with reference to the drawings. It is to be noted that the scope of the present disclosure is not limited to the following example embodiments and may be changed as appropriate within the technical idea of the present disclosure. Further, in the following drawings, in order to easily understand each component, a scale, the number, and so on, of each structure may be different from those of actual structures.
[0032] In the drawings, an XYZ coordinate system is illustrated appropriately as a three-dimensional orthogonal coordinate system. In the XYZ coordinate system, a Z-axis direction is a vertical direction, and is a height direction of a cooling device 20 in
[0033] In the following description, the height direction (Z-axis direction) of the cooling device 20 is defined as the vertical direction. A positive side (+Z side) in the Z-axis direction with respect to a certain object may be referred to as an “upper side”, and a negative side (−Z side) in the Z-axis direction with respect to a certain object may be referred to as a “lower side”. It is to be noted that the terms of the vertical direction, the upper side, and the lower side are made simply for the sake of convenience in description, and are not meant to restrict actual positional relationships or directions. In the present example embodiments, a case where the −Z side is seen from the upper side (+Z side) in the Z-axis direction is expressed as a case where the cooling device 20 is seen in plan view.
[0034] A first example embodiment of the present disclosure will be described with reference to
[0035] As illustrated in
[0036] The heat dissipator 30 has a plate material 32 and a plurality of pillar-shaped bodies 35 extending vertically (−Z side in the Z-axis direction) from a lower surface 32a of the plate material 32. A shape and arrangement of each of the pillar-shaped bodies 35 will be described later with reference to
[0037] The plate material 32 is, for example, a metal plate such as a copper plate. The pillar-shaped bodies 35 are integrated with the plate material 32 and are made of copper. The heat dissipator 30 is formed by forging.
[0038] An upper surface 32b of the plate material 32 is a surface opposite to the lower surface 32a, and has the electronic component arrangement region 33 at the center thereof. The upper surface 32b may be referred to as a second surface of the plate material 32. As illustrated in
[0039] Although, in
[0040] In
[0041] The cooling device 20 of the present example embodiment is a device for cooling the electronic components as the heating elements when the electronic components such as the IGBT 34a and the diode 34b are used and generate heat. When the IGBT 34a, the diode 34b, and the like provided on the upper surface 32b of the plate material 32 generate heat, the heat is transferred from the upper surface 32b side to the lower surface 32a of the plate material 32, and is dissipated to the cooling fluid from the lower surface 32a side. The cooling fluid receiving the heat flows from the outlet 42 of the housing 40 to the outside.
[0042]
[0043] As illustrated in
[0044] When viewed from the direction of the arrow A, each of the pillar-shaped bodies 35-2 is positioned between the pillar-shaped bodies 35-1 adjacent each other, and each of the pillar-shaped bodies 35-3 is superimposed on the pillar-shaped body 35-1. It is to be noted that, in Y rows each of which is orthogonal to the X column, the pillar-shaped bodies 35 are arranged in a Y1 row to a Yi row (the uppermost row in
[0045] In
[0046] In the present example embodiment, grooves 37 illustrated in
[0047] In the present example embodiment, twelve grooves 37 are formed. The twelve grooves 37 are parallel to each other. Each of the grooves 37 extends in the Y-axis direction. The number of grooves 37 is the same as the number of X columns (12) of the pillar-shaped bodies 35, and one groove 37 is positioned at an upstream side of the pillar-shaped bodies 35 of one X column. As seen from
[0048] The grooves 37 formed on the lower surface 32a of the plate material 32 increase a surface area of the lower surface 32a of the plate material 32, so that heat dissipation capability of the heat dissipator 30 is improved. When the cooling fluid flowing from the direction of the arrow A to the lower surface 32a of the plate material 32 flows into the groove 37, a vortex flow is generated by the groove 37. Since the groove 37 is provided upstream of the column of the pillar-shaped bodies 35, the heat dissipation capability (heat exchange capability) from the lower surface 32a of the plate material 32 and the heat dissipation capability of the pillar-shaped bodies 35 are improved by the vortex flow.
[0049] As described above, according to the present example embodiment, in the case of cooling the electronic components 34a, 34b that generate heat, the heat dissipation capability larger than that of conventional pin-type cooling fins is exhibited. In the present example embodiment, in order to improve the heat dissipation capability, the grooves 37 are formed on the plate material 32 instead of increasing the number of pillar-shaped bodies (pins) 35, so that large fluid resistance is not generated with respect to the cooling fluid (refrigerant). Since the fluid resistance to the cooling fluid is not large, load on a pump that supplies the cooling fluid to the cooling device 20 does not increase. Since the fluid resistance is not large, difference between pressure at the inlet of the cooling device and pressure at the outlet 42 is reduced.
[0050] It is to be noted that the present disclosure is not limited to the above described example embodiment. For example, the following configurations may be adopted.
[0051] (1)The number of X columns of the pillar-shaped bodies 35 is not limited to 12.
[0052] (2)The intervals between the X columns of the pillar-shaped bodies 35 may not be equal. Additionally, the intervals between the Y rows of the pillar-shaped bodies 35 may not be equal.
[0053] (3)The cross section of the pillar-shaped body 35 is not limited to a circle, and may be, for example, a polygon (a triangle, a quadrangle, or the like) or an ellipse.
[0054] (4)An area of the cross section of the pillar-shaped body 35 may be varied in the Z-axis direction. For example, the cross section of the pillar-shaped body 35 may be varied in a tapered-shape from a base portion (lower surface 32a) toward a tip.
[0055] (5)Although, in
[0056] (6)Although, in
[0057] (7)Although, in
[0058] A second example embodiment of the present disclosure will be described with reference to
[0059]
[0060] As seen from
[0061] Also according to the present example embodiment, since the surface area of the lower surface 32a of the plate material 32 is increased by the grooves 37A, the heat dissipation capability of the heat dissipator 30 is improved. When the cooling fluid flowing from the direction of the arrow A to the lower surface 32a of the plate material 32 flows into the groove 37A, the vortex flow is generated by the groove 37A, and the heat dissipation capability from the lower surface 32a of the plate material 32 and the heat dissipation capability of the pillar-shaped bodies 35 are improved by the vortex flow. Also according to the present example embodiment, the number of pillar-shaped bodies (pins) 35 is not increased from the state of
[0062] A third example embodiment of the present disclosure will be described with reference to
[0063]
[0064] As seen from
[0065] Also according to the present example embodiment, since the surface area of the lower surface 32a of the plate material 32 is increased by the grooves 37B, the heat dissipation capability of the heat dissipator 30 is improved. When the cooling fluid flowing from the direction of the arrow A to the lower surface 32a of the plate material 32 flows into the groove 37B, the vortex flow is generated by the groove 37B, and the heat dissipation capability from the lower surface 32a of the plate material 32 and the heat dissipation capability of the pillar-shaped bodies 35 are improved by the vortex flow. Additionally, the number of pillar-shaped bodies (pins) 35 is not increased from the state of
[0066] A fourth example embodiment of the present disclosure will be described with reference to
[0067]
[0068] As seen from
[0069] Also according to the present example embodiment, since the surface area of the lower surface 32a of the plate material 32 is increased by the grooves 37C, the heat dissipation capability of the heat dissipator 30 is improved. When the cooling fluid flowing from the direction of the arrow A to the lower surface 32a of the plate material 32 flows into the groove 37C, the vortex flow is generated by the groove 37C, and the heat dissipation capability from the lower surface 32a of the plate material 32 and the heat dissipation capability of the pillar-shaped bodies 35 are improved by the vortex flow. Since the groove 37C of the present example embodiment is a groove larger than the groove 37 of the first example embodiment, the vortex flow larger than that of the first example embodiment is generated.
[0070] A fifth example embodiment of the present disclosure will be described with reference to
[0071]
[0072] Also according to the present example embodiment, since the surface area of the lower surface 32a of the plate material 32 is increased by the grooves 37D, the heat dissipation capability of the heat dissipator 30 is improved. When the cooling fluid flowing from the direction of the arrow A to the lower surface 32a of the plate material 32 flows into the groove 37D, the vortex flow is generated by the groove 37D, and the heat dissipation capability from the lower surface 32a of the plate material 32 and the heat dissipation capability of the pillar-shaped bodies 35 are improved by the vortex flow.
[0073] A sixth example embodiment of the present disclosure will be described with reference to
[0074]
[0075] As seen from
[0076] The surface 45c is a pentagonal surface positioned on the rear side (downstream side) of the surface 45a and the surface 45b, and is a surface smoothly extending toward the lower surface 32a. The surface 45d and the surface 45e are quadrangular surfaces positioned on the right and left of the surface 45c. Each of the surface 45d and the surface 45e is inclined at a predetermined angle with respect to the lower surface 32a. The surface 45f and the surface 45g are small triangular surfaces which are bilateral symmetrical, the surface 45f is formed between the surface 45a, the surface 45d, and the lower surface 32a, and the surface 45g is formed between the surface 45b, the surface 45e, and the lower surface 32a. The surface 45f and the surface 45g are the surfaces perpendicular to the lower surface 32a. When the cooling fluid C hits the projection 45, the vortex flow is generated.
[0077] According to the present example embodiment, since the surface area of the lower surface 32a of the plate material 32 is increased by the grooves 37C and the projections 45, the heat dissipation capability of the heat dissipator 30 is improved. When the cooling fluid C flowing from the direction of the arrow A to the lower surface 32a of the plate material 32 flows into the groove 37C, the vortex flow is generated by the groove 37C, and the heat dissipation capability from the lower surface 32a of the plate material 32 and the heat dissipation capability of the pillar-shaped bodies 35 are improved by the vortex flow. Additionally, since the vortex flow of the cooling fluid is generated by the projection 45, the heat dissipation capability from the lower surface 32a of the plate material 32 and the heat dissipation capability of the pillar-shaped bodies 35 are improved by the vortex flow.
[0078] A seventh example embodiment of the present disclosure will be described with reference to
[0079] As seen from
[0080] When the cooling fluid flows into the cooling device 20A from the direction of the arrow A, the cooling fluid is initially cooled by the most upstream heat dissipation portion 31a, subsequently cooled by the intermediate heat dissipation portion 31b, finally cooled by the most downstream heat dissipation portion 31c, and flows out of the cooling device 20A as indicated by the arrow B.
[0081] According to the present example embodiment, as compared with the fourth example embodiment, since the heat dissipator 30A has the three heat dissipation portions 31a to 31c (that is, the heat dissipation region is wide as a whole), the heat dissipation capability of the heat dissipator 30A is large, so that more heating elements are cooled. Since temperature of the cooling fluid increases as the cooling fluid travels downstream, arrangement of the heating elements provided on the upper surface 32b of the plate material 32 is preferably determined in consideration of a temperature increase of the cooling fluid.
[0082] An eighth example embodiment of the present disclosure will be described with reference to
[0083] As seen from
[0084] When the cooling fluid flows into the cooling device 20B from the direction of the arrow A, the cooling fluid is initially cooled by the most upstream heat dissipation portion 31d, subsequently cooled by the intermediate heat dissipation portion 31e, finally cooled by the most downstream heat dissipation portion 31f, and flows out of the cooling device 20B as indicated by the arrow B.
[0085] According to the present example embodiment, as compared with the fifth example embodiment, since the heat dissipator 30B has the three heat dissipation portions 31d to 31f (that is, the heat dissipation region is wide as a whole), the heat dissipation capability of the heat dissipator 30B is large, so that more heating elements are cooled. Since the temperature of the cooling fluid increases as the cooling fluid travels downstream, the arrangement of the heating elements provided on the upper surface 32b of the plate material 32 is preferably determined in consideration of the temperature increase of the cooling fluid.
[0086] It is to be noted that the present disclosure is not limited to the present example embodiments described above. The present disclosure may adopt, for example, the following configurations.
[0087] (1)The cooling fluid may be other than water (such as, refrigerant EGW50/50).
[0088] (2)The heating element may be an object other than the electronic component.
[0089] (3)Additionally, each configuration and each example embodiment of the heat dissipator and the cooling device described above may be appropriately combined within a range not in conflict with each other.
[0090] Features of the above-described example embodiments and the modifications thereof may be combined appropriately as long as no conflict arises.
[0091] While example embodiments of the present disclosure have been described above, it is to be understood that variations and modifications will be apparent to those skilled in the art without departing from the scope and spirit of the present disclosure. The scope of the present disclosure, therefore, is to be determined solely by the following claims.