Ion implantation method and ion implanter for performing the same
11482401 · 2022-10-25
Assignee
Inventors
Cpc classification
H01J37/302
ELECTRICITY
H01J37/244
ELECTRICITY
H01J2237/24564
ELECTRICITY
International classification
H01J37/20
ELECTRICITY
H01J37/244
ELECTRICITY
H01J37/317
ELECTRICITY
Abstract
The present disclosure provides an ion implantation method and an ion implanter for realizing the ion implantation method. The above-mentioned ion implantation method comprises: providing a spot-shaped ion beam current implanted into the wafer; controlling the wafer to move back and forth in a first direction; controlling the spot-shaped ion beam current to scan back and forth in a second direction perpendicular to the first direction; and adjusting the scanning width of the spot-shaped ion beam current in the second direction according to the width of the portion of the wafer currently scanned by the spot-shaped ion beam current in the second direction. According to the ion implantation method provided by the present disclosure, the scanning path of the ion beam current is adjusted by changing the scanning width of the ion beam current, so that the beam scanning area is attached to the wafer, which greatly reduces the waste of the ion beam current, improves the effective ion beam current and increases productivity without increasing actual ion beam current.
Claims
1. An ion implantation method, comprising: providing a spot-shaped ion beam implanted into a wafer; controlling the wafer to move back and forth in a first direction; controlling the spot-shaped ion beam to scan back and forth in a second direction perpendicular to the first direction; and adjusting a scanning width of the spot-shaped ion beam in the second direction according to a width of a portion of the wafer currently scanned by the spot-shaped ion beam in the second direction.
2. The ion implantation method according to claim 1, wherein adjusting the scanning width of the spot-shaped ion beam in the second direction according to the width of the portion of the wafer currently scanned by the spot-shaped ion beam in the second direction further comprises: increasing the scanning width of the spot-shaped ion beam in the second direction as the width of the portion of the wafer currently scanned by the spot-shaped ion beam in the second direction increases, and reducing the scanning width of the spot-shaped ion beam in the second direction as the width of the portion of the wafer currently scanned by the spot-shaped ion beam in the second direction reduces.
3. The ion implantation method according to claim 1, wherein the ion implantation method further comprises: determining the width of the portion of the wafer currently scanned by the spot-shaped ion beam in the second direction according to a distance that the wafer moves back and forth in the first direction.
4. The ion implantation method according to claim 1, wherein the ion implantation method further comprises: determining the width of the portion of the wafer currently scanned by the spot-shaped ion beam in the second direction as a width of the spot-shaped ion beam implanted into the wafer obtained by a beam sensor placed behind the wafer.
5. The ion implantation method according to claim 4, wherein the beam sensor is a faraday cup.
6. The ion implantation method according to claim 1, wherein controlling the spot-shaped ion beam to scan back and forth in a second direction further comprises: controlling the spot-shaped ion beam to pass through a deflection unit, an electromagnetic field generated by the deflection unit deflects the spot-shaped ion beam in the second direction; and continuously adjusting a direction of the electromagnetic field generated by the deflection unit to control the spot-shaped ion beam to move back and forth in the second direction.
7. The ion implantation method according to claim 6, wherein adjusting the scanning width of the spot-shaped ion beam in the second direction further comprises: continuously adjusting an intensity of the electromagnetic field to adjust the scanning width of the spot-shaped ion beam in the second direction.
8. The ion implantation method according to claim 1, wherein the ion implantation method further comprises: controlling a scanning frequency of the spot-shaped ion beam scanning back and forth in the second direction to control uniformity of the spot-shaped ion beam implanted into the wafer.
9. The ion implantation method according to claim 8, wherein the scanning frequency is controlled to be 1000±10% hertz.
10. An ion implanter, comprising: an ion source configured to generate a plurality of positive ions, the ion source being positioned in a first vacuum chamber; an extraction component configured to extract the plurality of the positive ions from the ion source to form an ion beam, the extraction component being positioned in the first vacuum chamber; an accelerator configured to accelerate the ion beam, the accelerator comprising a series of electrodes isolated by dielectrics; a focusing anode configured to focus the ion beam onto a wafer for ion implantation; a stage configured to accommodate the wafer and control the wafer to move along a first direction; and a deflection unit configured to deflect the ion beam in a second direction such that the ion beam scans back and forth in the second direction; wherein the deflection unit is further configured to adjust a width of the ion beam in the second direction, the width of the ion beam is associated with an electromagnetic field generated by the deflection unit.
11. The ion implanter according to claim 10, wherein the first direction is perpendicular to the second direction.
12. The ion implanter according to claim 10, wherein the deflection unit is further configured to adjust the width of the ion beam in the second direction according to a width of a portion of the wafer currently scanned by the ion beam in the second direction.
13. The ion implanter according to claim 12, wherein the width of a portion of the wafer currently scanned by the ion beam in the second direction is associated with a movement of the wafer in the first direction.
14. The ion implanter according to claim 12, further comprises a beam current sensor configured to obtain and calculate the width of a portion of the wafer currently scanned by the ion beam in the second direction.
15. The ion implanter according to claim 14, wherein the beam current sensor comprises a Faraday cup.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The embodiments of the present disclosure will be better understood from the following description of the appended claims. In the figures, components are not necessarily drawn to scale, and components having similar related features or features may have the same or similar reference numerals.
(2)
(3)
(4)
(5)
REFERENCE SIGNS
(6) TABLE-US-00001 100, 300 wafer 110, 310 spot ion beam current 410 ion source 420 extraction component 430 analyzing magnet 440 accelerator 450 focusing anode 460 neutral beam trap 470 X and Y axis deflection unit 480 wafer 490 Faraday cup
DETAILED DESCRIPTION
(7) The present disclosure relates to semiconductor processes and devices, and an embodiment of the ion implantation method provided by the present disclosure changes the lateral scanning path of the beam by changing the lateral scanning width of the beam during the upward and downward movement of the wafer relative to the beam, so that the scanning path has a circular distribution. As a result, the beam scanning area fits perfectly on the wafer, greatly reducing the waste of the beam, increasing the effective beam flow, and increasing the production capacity without increasing the actual beam current. The disclosure also provides other embodiments.
(8) The disclosure is described in detail below with reference to the drawings and specific embodiments. It is to be noted that the embodiments described below in conjunction with the drawings and the specific embodiments are merely exemplary and are not to be construed as limiting the scope of the disclosure.
(9) disclosure In some embodiments, various modifications, as well as various usages in various applications, will be readily apparent, and the generic principles defined herein may be applicable to a wide range of embodiments. Thus, the present disclosure is not limited to the embodiments presented herein, but rather should be given its broadest scope consistent with the principles and novel features disclosed herein.
(10) In the following detailed description, numerous specific details are set forth to provide a more thorough understanding of the present disclosure. disclosure In other words, well-known structures and devices are shown in a block diagram form and are not shown in detail, to avoid obscuring the present disclosure.
(11) The reader is cautioned as to all files and documents which are filed at the same time as this specification and which are open for the public to consult, and the contents of all such files and documents are incorporated herein by reference. Unless directly stated otherwise, all features disclosed in this specification (including any of the appended claims, the abstract, and the accompanying drawings) may be replaced by alternative features serving the same, equivalent, or similar purposes. Therefore, unless expressly stated otherwise, each of the features disclosed is only one example of a group of equivalent or similar features.
(12) Note that when used, the flags left, right, front, back, top, bottom, front, back, clockwise, and counter-clockwise are used for convenience purposes only and do not imply any specific fixed direction. In fact, they are used to reflect the relative position and/or direction between various parts of an object.
(13) As used herein, the terms “over . . . “under . . . ”, “between . . . and . . . ”, and “on . . . ” means the relative position of that layer relative to another layer. Likewise, for example, a layer that is deposited or placed over or under another layer may be in direct contact with another layer or there may be one or more intervening layers. In addition, a layer that is deposited or placed between layers may be in direct contact with the layers or there may be one or more intervening layers. In contrast, a first layer “on” a second layer is in contact with the second layer. In addition, a relative position of a layer relative to another layer is provided (assuming that film operations of deposition, modification, and removal are performed in relative to a starting substrate, without considering the absolute orientation of the substrate).
(14) As described above,
(15) In order to solve the above problem, the present disclosure provides an ion implantation method. Please refer to the flow chart shown in
(16) In one embodiment, in step 210, a spot-shaped ion beam current that meets the requirements and is implanted into the wafer can be provided through various existing or future methods. Please also refer to the ion implanter shown in
(17) The ion source 410 and the extraction component 420 are usually placed in a same vacuum chamber. The ion source 410 generates positive ions from gaseous or solid impurities, and the extraction component 420 uses a negative high-voltage electric field to drag the positive ions out of the ion source 410 and force them to form an ion beam. The ions extracted from the ion source 410 may include many different kinds of ions, which move at a high speed under the acceleration of the electric field of the extraction component 420. Different ions have different atomic masses, and the analysis magnet 430 of the implanter can separate the required impurity ions from the mixed ion beam. In order to obtain higher speed (implantation energy), in addition to the analyzing magnet 430, the positive ions are accelerated under the electric field of the accelerator 440. The accelerator 440 is composed of a series of electrodes isolated by dielectrics. When positive ions enter the accelerator 440, they begin to accelerate. The higher the total voltage difference between the electrodes of the accelerator 440, the greater the speed of the ions, that is, the greater the energy. The accelerated ions are focused by the focusing anode 450. A positively charged ion beam is formed under vacuum, but there are still residual gas molecules. When an impurity ion collides with a residual gas molecule to obtain an electron, a neutral ion is formed. Neutral ions have no charge and cannot be deflected. If they cannot be taken out, they will be implanted with the ion beam onto the wafer surface. Therefore, the ion beam to be implanted on the wafer surface needs to be passed through the neutral beam trap 460, so that the deflection electrode is used to deflect the ion beam within a distance before entering the target chamber. Since the neutral ions cannot be deflected by the electrodes, they will continue to go straight and hit the collection plate, separating them from the ion beam to be implanted into the wafer surface.
(18) It should be noted that although an embodiment of the above-mentioned ion implanter for generating a spot-shaped ion beam implanted into a wafer is described, the above description is not a limitation on the method and device for generating a spot-shaped ion beam that meets the implantation conditions.
(19) In one embodiment, in step 220, when the wafer is controlled to move back and forth in the first direction, the wafer is loaded on a stage, and the movement of the wafer is driven by the movement of the stage. In one embodiment, in the target chamber of the ion implanter, the displacement of the stage is usually controlled by a stepping motor. The stepping motor converts the pulse signal into angular displacement or linear displacement and rotates in ‘step’. The digital features of the stepping motor are relatively obvious, which can effectively and accurately control the movement of the stage. In one embodiment, by controlling the stepping motor to drive the wafer back and forth in the first direction, the width of the wafer area currently scanned by the spot ion beam in the second direction can be accurately obtained according to the position of the stepping motor and the size of the wafer, which can provide a basis for adjusting the scanning width of the ion beam current in the second direction.
(20) In one embodiment, in step 230 of controlling the spot-shaped ion beam to scan back and forth in the second direction, the spot-shaped ion beam current that meets the implantation conditions formed in step 210 will pass through the deflection unit, and the ion beam current is deflected in the second direction by the deflection unit, so that the spot-shaped ion beam scans back and forth in the second direction.
(21) Please refer to
(22) In one embodiment, the above-mentioned deflection unit is a set of electrodes configured in corresponding direction. By controlling the voltage of the electrodes, an electromagnetic field is generated, and the spot-shaped ion beam passing through the deflection unit is deflected in the corresponding direction by the force. By continuously adjusting the voltage, the direction of the electromagnetic field generated by the deflection unit can be continuously adjusted, and the spot-shaped ion beam can be scanned back and forth in the second direction. Further, by controlling the reversing frequency of the electromagnetic field generated by the deflection unit, it is possible to effectively control the scanning frequency of the spot-shaped ion beam implanted into the wafer. By increasing the scanning frequency, the ion implantation on the wafer surface can be made more uniform.
(23) Furthermore, by adjusting the strength of the electromagnetic field generated by the deflection unit, the degree of deflection of the spot-shaped ion beam current in the second direction can be adjusted, so that the scanning width of the spot-shaped ion beam current in the second direction can be adjusted. Further, by continuously adjusting the magnitude of the voltage, the strength of the electromagnetic field generated by the deflection unit can be continuously adjusted, so that the scanning width of the spot-shaped ion beam current in the second direction can be continuously changed in step 240.
(24) Furthermore, in step 240, the scanning width of the spot-shaped ion beam current in the second direction is adjusted to be a width of a portion of the wafer currently scanned by the spot-shaped ion beam current in the second direction. Therefore, the method provided by the present disclosure further includes: obtaining the width of the portion of the wafer currently scanned by the spot-shaped ion beam current in the second direction.
(25) In one embodiment, as described in the above section regarding the wafer stage driving the wafer moving, the displacement data of the wafer stage can be obtained through the output of the stepping motor, so that the wafer movement data in the first direction can be obtained. In addition, by obtaining the size of the wafer, the width of the portion of the wafer currently scanned by the spot-shaped ion beam current in the second direction can be determined by the moving distance of the wafer. Therefore, the scanning width of the spot-shaped ion beam in the second direction can be adjusted by the width of the portion of the wafer currently scanned by the spot-shaped ion beam current in the second direction. Therefore, it is possible to control the superposed ion implantation scanning path to conform to the shape of the wafer, reduce the waste of beam current, and increase the effective beam flow.
(26) In another embodiment, obtaining the width of the portion of the wafer currently scanned by the spot-shaped ion beam current in the second direction may be achieved by setting a beam current sensor behind the wafer. The beam current sensor can obtain a width of the ion beam implanted into the wafer, which can be used as the width of the portion of the wafer currently scanned by the spot-shaped ion beam in the second direction.
(27) In one embodiment, the beam current sensor may be a Faraday cup 490 as shown in
(28) It should be noted that the above-mentioned example of the beam sensor being a Faraday cup is merely illustrative, and is not a limitation on the beam sensor. Embodiments of the disclosure may use existing or future sensors for detecting ion beam.
(29) In one embodiment, the width of the wafer portion currently scanned by the spot-shaped ion beam current in the second direction can be obtained simultaneously by acquiring the distance that the wafer moves back and forth in the first direction and by the beam sensor. Although the width can be obtained by the distance that the wafer moves back and forth in the first direction, the obtained width is calculated from the displacement of the stepping motor and the original size of the wafer. If the beam width can be detected by the beam sensor at the same time, the forward and feedback data can accurately determine the width of the wafer portion currently scanned by the spot ion beam in the second direction, closed-loop control can be effectively formed.
(30) After obtaining the width of the portion of the wafer currently scanned by the spot-shaped ion beam current in the second direction, in step 240, the method further includes adjusting the scanning width of the spot-shaped ion beam current in the second direction based on the width. In one embodiment, the scanning width of the spot-shaped ion beam current in the second direction increases as the width of the portion of the wafer currently scanned by the spot-shaped ion beam current in the second direction increases, and decreases as the width of the portion of the wafer currently scanned by the spot-shaped ion beam current in the second direction decreases.
(31) In the existing method, the scanning width does not change with the width of the portion of the wafer currently scanned by the spot-shaped ion beam in the second direction. Therefore, when the width of the portion of the wafer currently scanned by the spot-shaped ion beam current in the second direction is small, the scanning width of the spot-shaped ion beam current is still large, resulting in a waste of the spot-shaped ion beam current.
(32) According to the method provided by the present disclosure, please refer to
(33) Further, although it is desirable to be able to control the scanning path of the ion beam flow to perfectly fit the wafer, in order to make the ion implantation completely cover the entire wafer surface, the scanning width of the spot-shaped ion beam needs to be adjusted to be slightly larger than the width of the current wafer in the second direction. In one embodiment, a fixed amount value (5 mm for example) can be set according to actual needs. Thus, when the width of the current wafer in the second direction is 200 mm, the scanning width of the spot-shaped ion beam in the second direction can be 205 mm. In another embodiment, an enlargement ratio (5% for example) may be set according to actual needs. Thus, when the width of the current wafer in the second direction is 200 mm, the scanning width of the controlled spot-shaped ion beam flow in the second direction can be 210 mm.
(34) Embodiments of the disclosure provide that although the width of the spot-shaped ion beam is slightly larger than the width of the wafer, it will still cause some waste and pollution. The method provided according to the present disclosure has been able to reduce the above waste to the minimum acceptable range. Further, the above setting for the width slightly larger than the width of the wafer in the second direction may be adjusted according to actual needs, and is not limited to the above examples.
(35) In order to make the spot-shaped ion beam current implanted into the wafer surface more uniform, the ion implantation method provided by the present disclosure further includes adjusting a scanning frequency of the spot-shaped ion beam current implanted into the wafer surface. By adjusting the scanning frequency of the spot-shaped ion beam implanted into the wafer surface to a higher frequency, the uniformity of the spot-shaped ion beam implanted into the wafer surface can be effectively improved. In one embodiment, the scanning frequency is controlled in a range of 1000±10% Hz. Limited by the physical limits of the ion implanter, a frequency of 1000±10% Hz is already a high scanning frequency for ion implantation. In some embodiments, the above examples of higher frequencies are merely exemplary and are not limiting. If some technologies can further increase the scanning frequency, a higher scanning frequency can be set to better guarantee the uniformity of the spot-shaped ion beam implanted into the wafer surface.
(36) So far, the ion implantation method provided by the present disclosure has been described. According to the ion implantation method provided by the present disclosure, by changing the lateral scanning path of the beam current, the complete scanning path can be circularly distributed, so that the scanning area of the beam match the wafer. The beam is concentratedly implanted into the wafer, reducing the beam implantation in the non-wafer area, greatly reducing the waste of the beam, increasing the effective beam flow, and increasing the production capacity without increasing the actual beam. Compared with the original process, the entire process improves the unit time output of the implanter by increasing the effective beam implantation without increasing the beam current, while reducing the pollution to the cavity wall of the implanter and reducing the generation of particles.
(37) Further, the present disclosure also provides an ion implanter for implementing the above-mentioned ion implantation method. In one embodiment, it includes at least a spot-shaped ion beam generating part, a spot-shaped ion beam scanning system, and a terminal station for loading and unloading a silicon wafer. Please refer to the ion implanter shown in
(38) The ion source 410 and the extraction component 420 are usually placed in the same vacuum chamber. The ion source 410 generates positive ions from gaseous or solid impurities, and the extraction component 420 uses a negative high-voltage electric field to drag the positive ions out of the ion source 410 and force them to form an ion beam. The ions extracted from the ion source 410 may include many different kinds of ions, which move at a high speed under the acceleration of the electric field of the extraction component 420. Different ions have different atomic masses, and the analysis magnet 430 of the implanter can separate the required impurity ions from the mixed ion beam. In order to obtain higher speed (implantation energy), in addition to the analyzing magnet 430, the positive ions are accelerated under the electric field of the accelerator 440. The accelerator 440 is composed of a series of electrodes isolated by dielectrics. When positive ions enter the accelerator 440, they begin to accelerate. The higher the total voltage difference between the electrodes of the accelerator 440, the greater the speed of the ions, that is, the greater the energy. The accelerated ions are focused by the focusing anode 450. A positively charged ion beam is formed under vacuum, but there are still residual gas molecules. When an impurity ion collides with a residual gas molecule to obtain an electron, a neutral ion is formed. Neutral ions have no charge and cannot be deflected. If they cannot be taken out, they will be implanted with the ion beam onto the wafer surface. Therefore, the ion beam implanted on the wafer surface needs to be passed through the neutral beam trap 460, so that the deflection electrode is used to deflect the ion beam within a distance before entering the target chamber. Since the neutral ions cannot be deflected by the electrodes, they will continue to go straight and hit the collection plate, separating them from the ion beam implanted into the wafer surface.
(39) The spot-shaped ion beam scanning system may include an X or Y-axis deflection unit 470 that deflects the generated spot-shaped ion beam current. The embodiment shown in
(40) The terminal stage for loading and unloading the silicon wafer may include a stage for moving the wafer 480. The displacement of the stage is usually controlled by a stepping motor. The stepping motor converts the pulse signal into angular displacement or linear displacement and rotates in ‘step’. The digital features of the stepping motor are relatively obvious, which can effectively and accurately control the movement of the stage. Because of this, by controlling the stepping motor to drive the wafer back and forth in the first direction, the width of the wafer area currently scanned by the spot ion beam in the second direction can be accurately obtained according to the position of the stepping motor and the size of the wafer, which can provide a basis for adjusting the scanning width of the ion beam current in the second direction.
(41) In one embodiment, obtaining the width of the portion of the wafer currently scanned by the spot-shaped ion beam current in the second direction may be achieved by setting a beam current sensor behind the wafer. The beam current sensor can obtain the width of the ion beam implanted into the wafer which can be used as the width of the portion of the wafer currently scanned by the spot-shaped ion beam in the second direction.
(42) In one embodiment, the beam current sensor may be a Faraday cup 490 as shown in
(43) Heretofore, embodiments of an ion implantation method and an ion implanter implementing the same have been described. Although the present disclosure has been described with respect to some exemplary embodiments, it will be apparent that various modifications and changes may be made to these embodiments without departing from the more general spirit and scope of the disclosure. Accordingly, the specification and the accompanying drawings are to be regarded in an illustrative rather than a restrictive sense.
(44) It is to be understood that this description is not intended to explain or limit the scope or meaning of the claims. In addition, in the detailed description above, it can be seen that various features are combined together in a single embodiment for the purpose of simplifying the disclosure. The method of the present disclosure should not be interpreted as reflecting the intention that the claimed embodiments require more features than those expressly listed in each claim. Rather, as reflected by the appended claims, an inventive subject matter lies in being less than all features of a single disclosed embodiment. Therefore, the appended claims are hereby incorporated into the detailed description, with each claim standing on its own as a separate embodiment.
(45) One embodiment or embodiments mentioned in this description is/are intended to be, combined with a particular feature, structure, or characteristic described in the embodiment, included in at least one embodiment of a circuit or method. The appearances of phrases in various places in the specification are not necessarily all referring to a same embodiment.