SENSOR CLIP FOR STACKED SENSOR DISPENSING SYSTEM, AND SYSTEMS, METHODS AND DEVICES FOR MAKING AND USING THE SAME
20170138928 ยท 2017-05-18
Inventors
Cpc classification
G01N33/48778
PHYSICS
A61B5/157
HUMAN NECESSITIES
B65D83/0823
PERFORMING OPERATIONS; TRANSPORTING
A61B5/150305
HUMAN NECESSITIES
G01N27/3272
PHYSICS
International classification
G01N27/327
PHYSICS
C12Q1/00
CHEMISTRY; METALLURGY
Abstract
Sensor clip assemblies, sensor clips, analyte testing systems, and methods for making and using the same are disclosed. A sensor clip assembly is disclosed for storing and dispensing analyte testing sensors. The sensor clip assembly includes numerous test sensors arranged in a stack. Each test sensor is configured to assist in testing an analyte in a fluid sample. The sensor clip assembly also includes a skeletal frame with a top, a bottom, and numerous sides. The top, bottom and sides are interconnected to define an internal chamber within which is stored the stack of test sensors. At least one of the sides includes one or more elongated rails with structural gaps on opposing sides thereof. For some configurations, multiple sides of the skeletal frame comprise at least one or multiple elongated rails, each of which has structural gaps on opposing sides thereof and may be columnar in nature.
Claims
1. A sensor clip assembly for storing and dispensing analyte testing sensors, the sensor clip assembly comprising: a plurality of test sensors arranged in a stack, each of the test sensors being configured to assist in testing an analyte in a fluid sample; and a skeletal frame with a top, a bottom, and a plurality of sides, the top, bottom and sides being interconnected to define an internal chamber within which is stored the stack of test sensors, at least one of the sides including one or more elongated rails with structural gaps on opposing sides thereof.
2. The sensor clip assembly of claim 1, wherein at least a second one of the sides of the skeletal frame comprises respective one or more elongated rails with structural gaps on opposing sides thereof.
3. The sensor clip assembly of claim 1, wherein the at least one side of the skeletal frame includes a plurality of elongated rails spaced from one another by structural gaps.
4. The sensor clip assembly of claim 1, wherein the at least one side of the skeletal frame consists essentially of the one or more elongated rails.
5. The sensor clip assembly of claim 1, wherein each of the one or more elongated rails is columnar, extending between and connecting the top and the bottom of the skeletal frame.
6. The sensor clip assembly of claim 1, wherein the bottom of the skeletal frame comprises a pair of opposing flexible tabs configured to retain the stack of test sensors inside the internal chamber.
7. The sensor clip assembly of claim 6, wherein the bottom of the skeletal frame defines an aperture configured to receive therethrough the stack of test sensors, the opposing flexible tabs being configured to flex such that the stack of test sensors can pass through the bottom of the skeletal frame into the internal chamber.
8. The sensor clip assembly of claim 1, wherein the top of the skeletal frame comprises a cap with an elongated slot configured to receive therethrough an ejection mechanism for advancing the test sensors, one at a time, out of the internal chamber of the skeletal frame.
9. The sensor clip assembly of claim 1, wherein at least one of the sides of the skeletal frame comprises one or more compliant alignment rails configured to align the stack of test sensors within the internal chamber.
10. The sensor clip assembly of claim 1, further comprising a push plate on which is seated the stack of test sensors.
11. The sensor clip assembly of claim 1, further comprising a pocket attached to the skeletal frame, the pocket being configured to store therein a desiccant material.
12. The sensor clip assembly of claim 1, further comprising an auto-calibration tab attached to the skeletal frame, the auto-calibration tab including detailed calibration information for the sensor clip assembly.
13. The sensor clip assembly of claim 1, wherein the analyte is glucose and the test sample is blood.
14. The sensor clip assembly of claim 1, wherein the plurality of test sensors includes electrochemical sensors.
15. The sensor clip assembly of claim 14, wherein each of the electrochemical sensors includes a base, one or more electrodes supported by the base, and a reagent in electrical communication with the one or more electrodes, the reagent including an enzyme that is adapted to chemically react with the analyte.
16. The sensor clip assembly of claim 1, wherein the plurality of test sensors includes optical sensors.
17. A sensor clip for retaining a stack of test strips, each of the test strips being configured to assist in testing at least one analyte, the sensor clip comprising: a top; a bottom; and a plurality of sides connecting the top with the bottom to define therebetween an internal chamber within which is seated the stack of test strips, at least one of the sides including one or more elongated rails with structural gaps on opposing sides thereof.
18. An analyte testing system comprising: a plurality of test sensors arranged in a stack, each of the test sensors being configured to receive a fluid sample and generate an indication of a characteristic of an analyte in the fluid sample; a meter with an outer housing defining an internal cartridge chamber with an opening, the meter including testing electronics configured to analyze the indication of the characteristic of the analyte generated by each of the test sensors; and a sensor clip removably disposed inside the internal cartridge chamber of the meter, the sensor clip including a skeletal frame with a top, a bottom, and a plurality of sides, the top, bottom and sides being interconnected to define an internal sensor chamber within which is stowed the stack of test sensors, at least one of the sides including one or more elongated rails with structural gaps on opposing sides thereof.
19. (canceled)
20. The analyte testing system of claim 18, wherein the at least one side of the skeletal frame includes a plurality of elongated rails spaced from one another by structural gaps.
21. The analyte testing system of claim 18, wherein the bottom of the skeletal frame defines an aperture configured to receive therethrough the stack of test sensors, the skeletal frame further comprising a pair of opposing flexible tabs proximal the aperture and configured to flex such that the stack of test sensors can pass through the bottom of the skeletal frame into the internal chamber
22-28. (canceled)
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0016]
[0017]
[0018]
[0019]
[0020]
[0021]
[0022]
[0023]
[0024] While aspects of this disclosure are susceptible to various modifications and alternative forms, specific embodiments are shown by way of example in the drawings and will be described in detail herein. It should be understood, however, that the invention is not intended to be limited to the particular forms disclosed. Rather, the invention is to cover all modifications, equivalents, and alternatives falling within the spirit and scope of the invention as defined by the appended claims.
DETAILED DESCRIPTION
[0025] This invention is susceptible of embodiment in many different forms. There are shown in the drawings and will herein be described in detail representative embodiments of the invention with the understanding that the present disclosure is to be considered as an exemplification of the principles of the invention and is not intended to limit the broad aspects of the invention to the embodiments illustrated. To that extent, elements and limitations that are disclosed, for example, in the Abstract, Summary, and Detailed Description sections, but not explicitly set forth in the claims, should not be incorporated into the claims, singly or collectively, by implication, inference or otherwise. For purposes of the present detailed description, unless specifically disclaimed: the singular includes the plural and vice versa; the words and and or shall be both conjunctive and disjunctive; the word all means any and all; the word any means any and all; and the words including and comprising mean including without limitation. Moreover, words of approximation, such as about, almost, substantially, approximately, and the like, can be used herein in the sense of at, near, or nearly at, or within 3-5% of, or within acceptable manufacturing tolerances, or any logical combination thereof, for example.
[0026] Aspects of the present disclosure are directed to a simple, low-cost, compact, and light-weight clip that holds a stack of analyte testing strips (e.g., 50+ sensors/stack). In contrast to prior art sensor cartridges that are designed as fully-encapsulating enclosures, such as screw-tight bottles, blister packs, and moisture-proof cartridges, the sensor clip has a skeletal frame with sides comprising one or more elongated, columnar rails for retaining the stack of sensors. The stacked-sensor clip assembly can be packaged inside a reagent-grade foil wrapping with a desiccant material for storage and shipping of the sensor clip assembly. The low-cost, reagent-grade foil package protects the test strips by acting as both a vapor barrier and a guard against sunlight. The foil-wrapped sensor clip assembly can be commercialized as the final consumer product; additionally or alternatively, an external box could be used to provide the requisite protection for the sensors. There is no requirement that the sensor clip assembly be sealed in an additional outer casing that would otherwise increase the amount of material and the overall number of parts. It may also be desirable, for some applications, that the disposable sensor clip be fabricated without an ejection mechanism or a biasing member. After being removed from the foil package and/or box, the sensor clip assembly can be loaded as-is into a meter.
[0027] One or more or all of the disclosed configurations can offer no-strip-handling convenience with ultralow-cost sensor packaging, which results from a low disposable part count and a small strip size. Other advantages can include automated, highly intuitive strip handling, as well as strip storage in a small rectangular package that has a lower volume and is a more convenient form factor compared to conventional sensor cartridges. Decreased environmental impact is also achieved through smaller test strips, a low-part-count clip, and a foil package that, singly and collectively, produce a smaller waste stream than conventional disposable sensor cartridges. Additional advantages and options may include (in any combination): a low-cost, simple and reliable strip-excision mechanism made with few moving parts; detailed calibration and other information provided on the clip for improved performance and robust anti-counterfeiting; reduced chance of having strip temperatures that are significantly different than meter temperatures because, once the clip is loaded, strips are exposed to a similar environment; and, a flip-top lid on the meter with a temperature sensor to detect temperature mismatches between the meter and the environment.
[0028] Referring now to the drawings, wherein like reference numerals refer to like features throughout the several views, there is shown in
[0029]
[0030] Each of the test strips 112 is configured to assist in testing an analyte (e.g., glucose) in a fluid sample (e.g., blood). As explained above with respect to the test strips 12 of
[0031] Each of the test strips 112 may contain biosensing or reagent material that reacts with, for example, blood glucose. The test strip 112 can be a multilayer test sensor that includes a base or substrate with a lid. For some multilayer test sensor configurations, the test strip 112 includes a spacer between the base and lid. The test sensor may harvest the fluid sample using a capillary channel. For an electrochemical test sensor configuration, the test strip 112 includes at least two electrodes (e.g., a counter electrode and a working (measuring) electrode) in the form of a metallic electrode pattern. A potential is applied across these electrodes and a current is measured at the working electrode.
[0032] The reagent converts the analyte of interest (e.g., glucose) in the fluid sample (e.g., blood) into a chemical species that is measurable. The reagent typically includes an enzyme and a mediator. For example, if the analyte of interest is glucose, the enzyme may be glucose dehydrogenase (GDH) or glucose oxidase. A mediator is an electron acceptor that assists in generating a current that corresponds to the analyte concentration. Non-limiting examples of mediators include ferricyanide (e.g., potassium ferricynaide), phenothizaines (e.g., 3-phenylimino-3H-phenothiazine), phenoxazines (e.g., 3-phenyliminio-3H-phenoxazine). The reagent may include binders that hold the enzyme and mediator together, other inert ingredients, or combinations thereof. The reagent may include additional ingredients such as a buffer, polymer, surfactant or any combination thereof in some embodiments.
[0033] In the illustrated embodiment, the sensor clip 110 includes a top 120, a bottom 122, and a plurality of sides, namely first and second lateral sides 124A and 124B, respectively, and first and second longitudinal sides 126A and 126B, respectively. The top 120, bottom 122, and sides 124A, 124B, 126A, 126B of the sensor clip 110 are interconnected (e.g., injection molded as a single, unitary piece) to define an internal chamber 128 within which is retained and stored the stack 114 of test sensors 112. Although alternative shapes are certainly envisioned as being within the scope of the present disclosure, the sensor clip 110 is portrayed with a polyhedral shape having six generally rectangular outer faces. The sensor clip 110 may optionally include greater or fewer than six faces, each of which may take on a different size and/or shape than that shown in the drawings. In this regard, the drawings presented herein are not to scale and are provided purely for instructional purposes. Thus, the specific and relative dimensions shown in the drawings are not to be considered limiting.
[0034] By way of contrast to prior art sensor cartridges that are designed as fully-encapsulating enclosures, the sensor clip 110 of
[0035] Optionally, the second lateral side 124B of the clip's 110 skeletal frame comprises or consists essentially of two adjacent, substantially parallel, elongated rails 132A and 132B that are spaced from one another by a centrally located structural gap 133C that is disposed between and extends the entire length of the rails 132A, 132B, as seen in
[0036] Referring to
[0037] One or more or all of the tabs 136A, 136B, 136C could be fabricated with chamfered or rounded edges to facilitate the insertion of the stack 114. As another option, the tabs 136A, 136B, 136C and/or rails 130A, 130B can be provided with structural interfaces for mating with a mechanical mechanism in the manufacturing equipment such that the equipment can pull and hold the tabs apart while the stack 114 is inserted into the clip 110. In this regard, the structural gaps between the rails 130A, 130B can be used by the manufacturing equipment to hold the preformed stack of strips 114 for insertion into clip 110. As another option, the tabs 136A, 136B, 136C could be constructed as separate pieces that are attached to the bottoms of the elongated rails 130A, 130B after the stack 114 is inserted into the clip 110. The tabs 136A, 136B, 136C could be fastened by various means, including snap fit or friction fit.
[0038] Turning back to
[0039] To assist in protecting the reagent(s) of the test sensors 112, desirable packaging material and/or desiccant material may be used. The sensor clip assembly 100 can be packaged in a material that prevents or inhibits air and moisture from entering into the interior 128 of the sensor clip 110. One type of removable packaging that may be used to enclose the sensor clip assembly 100 is aluminum foil. It is contemplated that desiccant material, such as silica gel and other molecular sieve beads, may be added in the interior of the packaging to assist in maintaining an appropriate humidity level therein. The sensor clip assembly 100 may be provided with an optional desiccant pocket 144 for storing the desiccant material. The pocket 144 can be attached to one or more of the sides of the skeletal frame. Alternatively, a desiccant can be adhered directly to the clip, molded into the clip, or can even be formed into or as part of the pusher plate.
[0040] As another optional feature, the sensor clip assembly 100 can be provided with an auto-calibration tab 146 that is attached to one or more sides of the sensor clip's 110 skeletal frame. The auto-calibration tab 146 provides detailed calibration information for the sensor clip assembly 100. This information may be read by a glucose meter to determine the brand, type, and/or specifications of the test strips in the clip. Optionally, the meter may make electrical contact with the auto-calibration tab 146 and read the coded calibration information specific to the sensor clip assembly 100. Due to variations in biosensor manufacturing, this coding can allow the glucose meter to be automatically calibrated based on the test strips being used. In addition to detailed calibration information, the auto-calibration tab 146 may contain anti-counterfeiting information, geographic information, date of manufacture information, etc. Additional information regarding auto-calibration information and related technologies can be found in U.S. Pat. Nos. 7,809,512, 8,124,014, and 8,206,564, each of which is incorporated herein by reference.
[0041]
[0042] Shown schematically at 160 in
[0043] Blood glucose meter 150 includes an internal cartridge chamber 162 with an opening 164 through which the sensor clip assembly 100 is inserted into the outer housing 152 of the meter 150. A flip-top lid 166 is movably attached to the outer housing 152 to cover the internal cartridge chamber opening 164 (and, thus, the sensor clip assembly 110) when the lid 166 is in a closed position. When pressed closed, the flip-top lid 166 can mate with a complementary gasket or other seal mechanism to make an on meter seal that provides a vapor-resistant barrier to prolong the use life of the clip of sensors 112. It is desirable, for at least some embodiments, that the internal cartridge chamber 162 be vapor tight to protect the test strips 112.
[0044] A biasing member, such as a pusher spring 168, which extends through the aperture 134 in the bottom 122 of the sensor clip 110, presses against the push plate 116 and drives the sensor stack 114 towards the top of the meter housing 152 (e.g., upwardly in
[0045]
[0046] Coupled with an optional contact switch 176 that detects the position of the lid 166, the meter 150 may be provided with one or more thermal sensors (not shown) to sense temperature changes while the lid 166 is open to detect a mismatch between the ambient temperature and the meter's 150 internal temperature which can affect performance. If a mismatch is detected, the internal testing electronics 160 of the meter 150 can be configured to automatically trigger an algorithmic correction or, in extreme cases, not allow a test to be performed. In a similar regard, the meter 150 could be outfitted with sensors to monitor ambient and internal humidity to make sure that the reagent is properly protected. The contact switch 176 can also be used to generate a reminder to the user to close the lid 166.
[0047]
[0048] In the embodiment illustrated in
[0049]
[0050]
[0051] In the embodiment illustrated in
[0052] While many embodiments and modes for carrying out the present invention have been described in detail above, those familiar with the art to which this invention relates will recognize various alternative designs and embodiments for practicing the invention within the scope of the appended claims.