Device and Method for Producing an Edging of a Flat Extended Panel

Abstract

A device for producing an edging of a flat extended panel has: a molding tool; a material dispenser which is movable in relation to the molding tool, for dispensing a material for the edging, wherein the molding tool has: a first mold body having a holding region for the panel; a second mold body having a holding region for the panel such that the panel is capable of being held by the first mold body and by the second mold body; a third mold body which with the first mold body shares a common contact region, wherein the first mold body, the second mold body, and the third mold body are configured such that they conjointly with the panel surround a space in which the edging is configurable; an access duct to the space, the former being configured between the second mold body and the third mold body.

Claims

1. A device for producing an edging of a flat extended panel, the device having: a molding tool; a material dispenser which is movable in relation to the molding tool, for dispensing a material for the edging, wherein the molding tool has: a first mold body having a holding region for the panel; a second mold body having a holding region for the panel such that the panel is capable of being held by the first mold body and by the second mold body; a third mold body which with the first mold body shares a common contact region, wherein the first mold body, the second mold body, and the third mold body are configured such that they conjointly with the panel surround a space in which the edging is configurable; and an access duct to the space, the former being configured between the second mold body and the third mold body.

2. The device according to claim 1, in which wherein the second mold body and the third mold body are disposed so as to be movable in relation to one another.

3. The device according to claim 1, in which wherein an elastic lip seal is fixed to the second mold body and/or to the third mold body, so as to close and temporarily unblock the access duct.

4. The device according to claim 1, further comprising a separate closure element which is introducible into the access duct, so as to close the access duct in order for the space to be a closed space.

5. A device for producing an edging of a flat extended panel, the device having: a molding tool; a material dispenser which is movable in relation to the molding tool, for dispensing a material for the edging, wherein the molding tool has: a first mold body having a holding region for the panel; and a second mold body having a holding region for the panel such that the panel is capable of being held by the first mold body and by the second mold body; wherein the first mold body and the second mold body are configured such that they conjointly with the panel surround a space in which the edging is configurable; an access duct to the space, the former being configured between the first mold body and the second mold body; and a separate closure element which is introducible into the access duct, so as to close the access duct in order for the space to be a closed space.

6. The device according to claim 4, wherein the closure element is a flexible sealing tape.

7. A device for producing an edging of a flat extended panel, the device having: a molding tool; an opening device; and a material dispenser which is movable in relation to the molding tool, for dispensing a material for the edging, wherein the molding tool has: a first mold body having a holding region for the panel; a second mold body having a holding region for the panel such that the panel is capable of being held by the first mold body and by the second mold body, wherein the first mold body and the second mold body are configured such that they conjointly with the panel surround a space in which the edging is configurable; an access duct to the space, the former being configured between the first mold body and the second mold body; a movable closure element which is fixed to the first mold body and/or to the second mold body, so as to close and temporarily unblock the access duct, wherein the opening device, in order for the closure element to be moved for unblocking the access duct, is configured separately from the material dispenser.

8. The device according to claim 7, wherein the opening device has a compressed-air device in order for the closure element to be moved by means of compressed air.

9. The device according to claim 7, in which wherein the opening device has a magnetic device in order for the closure element to be moved by means of a magnetic force.

10. The device according to claim 7, wherein the opening device has a lifting device in order for the closure element to be mechanically moved.

11. A method for producing an edging of a flat extended panel, the method comprising: providing the panel; providing a first mold body; laying the panel onto the first mold body; disposing a second mold body on the panel; disposing a third mold body such that the third mold body contacts the first mold body, wherein a space between the first mold body, the second mold body, and the third mold body, having an access duct between the second mold body and the third mold body, is configured; and introducing a material for the edging through the access duct into the space.

12. The method according to claim 11, the method further comprising: moving an elastic lip seal which is fixed to the second mold body and/or to the third mold body, on account thereof unblocking the access duct; introducing the material through the unblocked access duct; and closing the access duct.

13. The method according to claim 11, the method further comprising: installing a separate closure element in the access duct after the material has been introduced into the space, so as to close the access duct, on account thereof closing the space.

14. A method for producing an edging of a flat extended panel, the method comprising: providing the panel; providing a first mold body; laying the panel onto the first mold body; disposing a second mold body on the panel, wherein a space between the first mold body and the second mold body, having an access duct between the first mold body and the second mold body, is configured; introducing a material for the edging through the access duct into the space; and installing a separate closure element in the access duct after the material has been introduced into the space, so as to close the access duct, on account thereof closing the space.

15. The method according to claim 13, the method further comprising: installing a flexible sealing tape in the access duct.

16. A method for producing an edging of a flat extended panel, the method comprising: providing the panel; providing a first mold body; laying the panel onto the first mold body; disposing a second mold body on the panel wherein a space between the first mold body and the second mold body, having an access duct between the first mold body and the second mold body, is configured; moving a closure element which is fixed to the first mold body and/or to the second mold body, on account thereof unblocking the access duct, wherein the closure element is moved by means of an opening device which is configured separately from a material dispenser for dispensing a material for the edging; introducing by means of the material dispenser the material through the unblocked access duct into the space; and closing the access duct.

Description

[0033] In the figures:

[0034] FIG. 1 shows a schematic illustration of a roof of an automobile, according to embodiments;

[0035] FIG. 2 shows a schematic illustration of a cross section through a device for producing an edging, according to embodiments;

[0036] FIG. 3 shows a schematic illustration of a cross section through a device for producing an edging, according to embodiments;

[0037] FIG. 4 shows a schematic illustration of a cross section through a device for producing an edging, according to embodiments;

[0038] FIG. 5 shows a schematic illustration of a cross section through a device for producing an edging, according to embodiments;

[0039] FIG. 6 shows a schematic illustration of a cross section through a device for producing an edging, according to embodiments;

[0040] FIG. 7 shows a schematic illustration of a cross section through a device for producing an edging, according to embodiments;

[0041] FIG. 8 shows a schematic illustration of a cross section through a device for producing an edging, according to embodiments;

[0042] FIG. 9 shows a schematic illustration of a cross section through a device for producing an edging, according to embodiments;

[0043] FIG. 10 shows a schematic illustration of a cross section through a device for producing an edging, according to embodiments;

[0044] FIG. 11 shows a schematic illustration of a cross section through a device for producing an edging, according to embodiments; and

[0045] FIG. 12 shows a schematic illustration of a plan view of a device for producing an edging, according to embodiments.

[0046] FIG. 1 shows a schematic illustration of a roof 123 of a vehicle 122, according to embodiments, in particular the roof 123 of a passenger automobile. The roof 123 has a roof opening 124 which is closed by a panel 101. The panel on the periphery 126 thereof is entirely or partially surrounded by an edging 104.

[0047] The panel 101 is a glass lid or a plastics lid, for example, which is disposed so as to be immovable in relation to the roof 123, closing the roof opening 104. According to further embodiments, the panel 101 is movable in relation to the roof 123, so as to partially unblock or selectively close the roof opening 124 during operation. For example, the panel 101 is part of a panoramic roof, of a spoiler-type roof, of a sliding roof, for example of an outwardly guided sliding roof, and/or of a sliding/tilting roof, and/or of a fixed roof element. According to embodiments, the panel 101 by way of further elements is fittable to the roof 123 from the internal side of the vehicle 122. According to embodiments, the panel 101 by way of further elements is fittable to the roof 123 from the external side of the vehicle 122.

[0048] The lid which is disposed on the roof opening 104, according to embodiments which are not explicitly illustrated, has two or more panels 101. For example, one of the panels 101 is disposed so as to be immovable in relation to the roof 123, and a further one of the panels is disposed so as to be movable in relation to the roof 123. According to embodiments, each panel 101 on the periphery 126 thereof is entirely or partially surrounded by an edging 104. According to further embodiments, part of the panels 101 on the periphery 126 thereof is entirely or partially surrounded by an edging 104. A further part of the panels 101 has no edging or an edging which is of dissimilar configuration to that of the edging 104.

[0049] FIG. 2 shows a schematic illustration of a cross section through a device 100 for producing the edging 104, according to embodiments. The illustration corresponds to a schematic section along the line A-A of FIG. 12, transversely to the main direction of extent of the panel 101.

[0050] The device 100 has a molding tool 102. The molding tool 102 comprises a first mold body 105 having a holding region 106 for the panel 101. A second mold body 107 has a holding region 108 for the panel 101. A third mold body 109 is disposed such that the first mold body 105 and the third mold body 109 share a common contact region 110. An access duct 112 to a space 111 is configured between the second mold body 107 and the third mold body 109. The space 111 in the cross section illustrated is delimited by the panel 101, by the first mold body 105, by the second mold body 107, and by the third mold body 109, the access duct 112 remaining unblocked. Internal faces 125 of the three mold bodies 105, 107, and 109 are configured so as to correspond to a desired external shape of the edging 104.

[0051] In order for the edging 104 to be produced, a material dispenser 103 is at least partially introduced into the molding tool 102 through the access duct 112. The material dispenser 103 introduces the material 119 for the edging 104 into the space 111. Here, the material dispenser 103 in relation to the molding tool 102 and to the panel 101 is moved along a periphery 126 of the panel 101 through the access duct 112. The material dispenser 103 is moved such that the space 111 is gradually entirely or almost entirely filled. For example, the device 100 is disposed obliquely such that the material within the space 111, prior to curing, by way of gravity is moved in a direction which is counter to a movement direction 127 of the material dispenser 103 (FIG. 12). As good as possible filling of the space 111 is possible on account thereof. When viewed in the movement direction 127, the space 111 ahead of the material dispenser 103 is not and only barely filled with the material 119. When viewed in the movement direction 127, the space 111 behind the material dispenser 103 is filled with the material 119.

[0052] The material 119 comprises polyurethane, for example. The material 119 in a first state is introduced into the space 101 by the material dispenser 103, and is subsequently cured. Substantially atmospheric pressure or a pressure which is only insignificantly higher than the atmospheric pressure prevails in the space 111. On account thereof, the mold bodies 105, 107, and 109 do not need to be tightly pressed together or onto the panel 101, respectively, either. Damage may be avoided on account thereof. Moreover, comparatively soft materials which would not withstand high pressures may be used.

[0053] The material 119 is of low dynamic viscosity. The material 119 has a dynamic viscosity of less than 200 kg/(ms), for example, less than 50 kg/(ms), for example, in particular less than 15 kg/(ms) (in each case at a shear velocity of 1/s).

[0054] The three mold bodies 105, 107, and 109 are construction elements which are configured separately from one another. In particular, each of the mold bodies 105, 107, and 109 is movable in relation to the respective others. While the material 119 is being introduced into the space, the mold bodies 105, 107, and 109 are preferably not moved in relation to one another. The third mold body 109 does not contact the panel 101. The third mold body 109 does not serve for holding the panel 101. The third mold body 109 serves for configuring the external shape of the edging 104 in that region that corresponds to the internal face 125 of the third mold body 109. Various shapes for the edging are implementable in a simple manner by replacing the third mold body 109, for example. The two mold bodies 105 and 107 herein may be retained. Various shapes for the edging 104 are thus implementable in a simple manner, using one device 100.

[0055] According to embodiments, the internal faces 125 of the three mold bodies 105, 107, and 109, at least in those regions in which the former come into contact with the material 119 of the edging 104, are configured such that the edging 104 after curing does not or does not substantially adhere to the internal faces 125. The internal faces 125 are silicone-coated, for example.

[0056] FIG. 3 shows the device according to further embodiments. The device according to the exemplary embodiments of FIG. 3 corresponds substantially to the embodiments as have been explained in conjunction with the preceding figures. As opposed to the embodiments as have been explained in conjunction with FIG. 2, the molding tool 102 according to the embodiments of FIG. 3 comprises only two mold bodies 105 and 107. Moreover, with reference to the illustration of FIG. 2, the method is illustrated at a later point in time, at which the illustrated region of the space 111 has already been entirely filled with the material 119.

[0057] The first mold body 105 has the holding region 106. The panel 101 is disposed thereon. Moreover, the panel is held by the second mold body 107, or by the holding region 108, respectively. The space 111 is delimited by the panel 101 and by the internal faces 125 of the two mold bodies 105 and 107. The access duct 112 here remains unblocked such that the material 119 by means of the material dispenser 103 may be introduced into the space 111. The access duct 112 is configured between the first mold body 105 and the second mold body 107.

[0058] FIG. 4 shows the device 100 according to FIG. 2, after the material dispenser 103 has passed through the cross section illustrated. The illustration corresponds to a schematic section along the line B-B of FIG. 12, transversely to the main direction of extent of the panel 101. The illustrated region of the space 111 is entirely filled by the material 119 of the edging 104.

[0059] A supply device 120 is provided for introducing a closure element 114 into the access duct 112. The closure element 114 closes the access duct 112 such that a closed space 111 is created. The closure element 114 is a flexible sealing tape 115, for example.

[0060] When viewed in the movement direction 127 of the material dispenser 103, the closure element 114 is installed in the access duct 112 behind the material dispenser 103. When viewed in the movement direction 127 of the material dispenser 103, the access duct 112 ahead of the material dispenser is unblocked and open such that the material dispenser 103 is moved through the access duct 112 without impediment. Curing of the material in a closed space 111 is enabled by closing the access duct 112 once the space 111 has been filled with the material 119 for the edging 104. Accurate molding of the shape on all external sides of the edging 104 is enabled on account thereof. Non-defined surfaces which cure without any shape-imparting delimitation are avoided.

[0061] Once the material 119 of the edging 104 has cured the mold bodies 105, 107, and 109, and the closure element 114 may be removed, and the panel 101 having the edging 104 may be further processed.

[0062] The closure element 114, prior to being introduced into the access duct 112, does not contact the mold bodies 107 and 109 which surround the access duct 112. As long as the access duct 112 is unblocked and open the closure element 114 is disposed so as to be spaced apart from the mold bodies 105, 107, and 109. The access duct 112 is open just prior to the material 119 being introduced into the space 111. The access duct 112 is closed by the closure element 114 once the material dispenser 103 has passed. A molding tool 102 which is open and which becomes a closed molding tool once the material 119 has been introduced into the space 111 is thus initially provided.

[0063] FIG. 5 shows the device 100 of FIG. 3 at a later point in time, corresponding to FIG. 4. The access duct 112 which is surrounded by the mold body 105 and by the mold body 107 is closed by the closure element 114 once the space 111 has been entirely filled with the material 119 of the edging 104. The closure element 114 is configured such, for example, as has been explained in conjunction with FIG. 4.

[0064] FIGS. 6 to 9 show the device 100 according to further embodiments. The device 100 according to FIG. 6 corresponds substantially to the device 100 as has been explained in conjunction with FIG. 3. As opposed to the exemplary embodiments of FIG. 3, the closure element 114 is fixed to the first mold body 105. The closure element 114 is already disposed in the access duct 112 before the material dispenser 103 passes through.

[0065] FIGS. 6 to 9 show a molding tool 102 having two mold bodies 105 and 107. The closure element 114 described in conjunction herewith, and the corresponding method for filling the space 111, are capable of being applied in an identical manner in the case of a molding tool 102 which has the three mold bodies 105, 107, and 109. The closure element 114 in this instance is fixed to the third mold body 109 and/or to the second mold body 107, for example.

[0066] According to the exemplary embodiments of FIGS. 6 to 9, the closure element 114 is fixed to the first mold body 105. According to further embodiments, the closure element 114 is fixed to the second mold body 107 (not shown). According to further embodiments, the closure element 114 is in two parts (not shown). One part is fixed to the first mold body 105, and the second part is fixed to the second mold body 107.

[0067] The closure element 114 is an elastic or flexible lip seal 113, respectively, for example. The lip seal 113 closes the access duct 112 such that a closed space 111 is provided.

[0068] In order for the space 111 to be filled, the closure element 114 is deflected from the rest position thereof such that the access duct 112 is unblocked. An opening device 116 is provided in order for the closure element 114 to be moved. The opening device 116 comprises, for example, a magnetic device 118 which is configured for effecting magnetic forces on a magnet 121. The magnet 121 is part of the closure element 114. The closure element 114 by way of the magnetic forces is moved such that the access duct 112 is unblocked. The opening device 116 in further embodiments is configured differently so as to exert a force on the closure element 114 and, on account thereof, to move the closure element 114 from the rest position thereof. A compressed-air device or a vacuum device is provided, for example. Alternatively or additionally, a lifting device which comes into contact with the closure element is provided so as to mechanically move the closure element.

[0069] The opening device 116 according to embodiments moves the closure element 114 only in portions. The closure element 114 is deflected and the access duct 112 is unblocked only in that region in which the material dispenser 103 moves as well as immediately ahead of and behind that region. Ahead thereof and behind, when viewed in the movement direction 127 of the material dispenser 103, the closure element 114 is in the rest position thereof and the access duct 112 is closed. To this end, the opening device 116 moves along the molding tool 102 conjointly with the material dispenser 103, for example.

[0070] The material dispenser 103, in that region in which the access duct 112 is unblocked, is disposed as is schematically illustrated in FIG. 8. In particular, that region in which the access duct 112 is unblocked and the material dispenser 103 move conjointly along the periphery 126 of the panel 101.

[0071] The closure element 114 by the opening device 116 is held such that the access duct 112 is open. According to embodiments, the closure element 114 is disposed so as to be spaced apart from the material dispenser 103. The material dispenser 103 does not contact the closure element 114 in order for the access duct 112 to be opened.

[0072] After the material dispenser 103 has passed through, the opening device 116 again unblocks the closure element 114, as is schematically illustrated in FIG. 9. The closure element 114 moves back to the rest state thereof, closing the access duct 112. After the material dispenser 103 has passed through, the space 111 in the cross section is thus closed on all sides. The material 119 of the edging 104 is thus cured in a closed molding tool 102.

[0073] FIGS. 10 and 11 show the device 100 as has been explained in FIG. 2, according to further embodiments. As opposed to FIG. 2, the closure element 114 is permanently fixed to the third mold body 109.

[0074] FIGS. 10 and 11 show a molding tool 102 having three mold bodies 105, 107, and 109. Accordingly, the closure element 114, as has been explained, and the corresponding method for filling the space 111 are also capable of being applied with the molding tool 102 having two mold bodies 105 and 107.

[0075] The closure element 114 corresponds substantially to the closure element 114 as has been explained in conjunction with FIGS. 6 to 9. As opposed to the embodiments of FIGS. 6 to 9, the closure element 114 according to FIGS. 10 and 11 is not opened by a separate opening device 116. The material dispenser 103, when passing, contacts the closure element 114, deflecting the latter. Prior to and after the material dispenser 103 passing/has passed, the access duct 112 is closed by means of the closure element 114.

[0076] The closed space 111 for curing and shaping the material 119 of the edging 104 is schematically illustrated in FIG. 11 after the material dispenser 103 has passed through. The closure element 114 delimits the space 111 on the access duct 112. The shape of the edging 104 is thus fixedly predefined also on the access duct 112.

[0077] The closure element 114 in the embodiments illustrated is fixed to the third mold body 109 which does not contact the panel 101. Thus, the closure element 114 is readily replaceable conjointly with the mold body 109, wherein the two mold bodies 105 and 107 which are configured for holding the panel 101 are retained. High flexibility is provided in terms of the external shape of the edging 104, on account thereof. According to further embodiments, the closure element 114 is fixed to the second mold body 107. According to further embodiments the closure element 114 is in multiple parts. For example, one part of the closure element 114 is disposed on the second mold body 107, a second part being disposed on the third mold body 109.

[0078] FIG. 12 schematically shows a plan view of the device 100 according to the embodiments of FIGS. 2 and 4. When another closure element 114, for example the lip seal 113 as has been explained in conjunction with FIGS. 6 to 9 or FIGS. 10 and 11, is provided instead of the sealing tape 115, the supply device 120 may be dispensed with. Moreover, the access duct 112, when viewed in the movement direction 127, is then not open ahead of the material dispenser 103, as is illustrated in FIG. 12, but is closed by the lip seal 113. In this instance, the access duct 112 is only opened in a region which is directly on the material dispenser 103.

[0079] The material dispenser 103 in the movement direction 127 moves along the periphery 126 around the panel 101. The space 111 thereby is filled with the material 119 of the edging 104. The space 111 is filled in the movement direction 127.

[0080] The periphery 126 in embodiments is not completely provided with the edging 104. The molding tool 102 according to embodiments then is also disposed on the panel 101 only in portions.

[0081] The supply device 120, when viewed in the movement direction 127, behind the material dispenser 103 is moved along the access duct 112. That part of the space 111 that has already been filled with the material 119 of the edging 104 is covered by the sealing tape 115.

[0082] The features which have been shown and described in the exemplary embodiments or embodiments, respectively, according to further and not explicitly illustrated exemplary embodiments may also be intercombined in further combinations. The invention relates in particular to any combination of features of the figures and of the patent claims, even if this feature or this combination has not per se been explicitly stated in the patent claims or in the exemplary embodiments.

[0083] For example, an opening device 116 together with a sealing tape 115 is possible. The sealing tape 115 which is not fixed to the mold bodies 105, 107, and 109, in this instance is already disposed in the access duct 112 prior to the material dispenser 103 passing through. The sealing tape 115 by way of the opening device 116 is moved out of the access duct 112 so as to open the access duct in regions for the material dispenser 103.

[0084] The device 100 and in particular the molding tool 102 in the respective exemplary embodiments serve for producing the edging 104 as a so-called foam molding and/or a so-called encapsulation casting. For example, if substantially atmospheric pressure or a pressure which is only insignificantly higher than the atmospheric pressure prevails in the space 111 while the material 119 is cured, reference is made to encapsulation casting of the panel 101. This is the case, for example, when the material 119 is cured in the space 111 without being substantially enlarged in terms of the volume thereof. If the material 119 comprises a polyurethane, for example, and a further component for foaming the polyurethane, reference is made to foam molding of the panel 101. Herein, the volume of the material 119 introduced in the space 111 is enlarged during curing, gas enclosures being configured in the edging 104, for example. In these cases, the closure element 114 and the coupling of the closure element 114 to the mold bodies are in particular configured in a corresponding manner so as to enable gas to exit from the space 111 during curing, for example. The closure element 114 and the coupling of the closure element 114 to the mold bodies are in these cases in particular configured in a corresponding manner so as to prevent the material 119 escaping from the space 111 during curing, for example.

[0085] The illustrated shapings of the internal faces 125 of the mold bodies 105, 107, and 109, and of the closure elements 114 are to be understood as being purely exemplary and schematic. The internal faces 125 may be shaped in an arbitrary manner so as to implement a predefined shape for the edging 104. The internal faces 125 are designed so as to be dependent on the predefined external shape for the edging 104.

[0086] According to further embodiments, the molding tool 102 has more than three mold bodies. For example, two mold bodies serve for holding the panel 101, the further mold bodies serving for configuring the space 111 according to the predefined shape for the edging 104.