DIELECTRIC, CAPACITOR, ELECTRICAL CIRCUIT, CIRCUIT BOARD, APPARATUS, AND ENERGY STORAGE DEVICE
20250079083 ยท 2025-03-06
Inventors
Cpc classification
H01G9/00
ELECTRICITY
H01G4/33
ELECTRICITY
International classification
H01G4/33
ELECTRICITY
Abstract
A dielectric has a composition represented by Bi.sub.2xMg.sub.yTi.sub.zO.sub.k. The composition satisfies requirements x0.15, y0.40, z0.25, and x+y+z=1.0. In the composition, k is a value for maintaining electroneutrality.
Claims
1. A dielectric having a composition represented by Bi.sub.2XMg.sub.yTi.sub.zO.sub.k, wherein the composition satisfies requirements x0.15, y0.40, z0.25, and x+y+z=1.0, and in the composition, k is a value for maintaining electroneutrality.
2. The dielectric according to claim 1, comprising crystalline Bi.sub.2Ti.sub.2O.sub.7.
3. The dielectric according to claim 1, comprising at least one selected from the group consisting of crystalline Bi.sub.4Ti.sub.3O.sub.12, crystalline Bi.sub.2O.sub.3, and crystalline Bi(Mg.sub.0.5Ti.sub.0.5)O.sub.3.
4. The dielectric according to claim 1, comprising at least one selected from the group consisting of crystalline Bi.sub.4Ti.sub.3O.sub.12 and crystalline Bi.sub.2O.sub.3.
5. The dielectric according to claim 1, comprising crystalline Bi.sub.2O.sub.3.
6. The dielectric according to claim 1, wherein at an electric field strength of 0.5 MV/cm, the dielectric has a dielectric constant of more than 138 when the electric field strength is increased, and the dielectric has a dielectric constant of more than 100 when the electric field strength is decreased.
7. The dielectric according to claim 1, wherein at an electric field strength of 0.7 MV/cm, the dielectric has a dielectric constant of more than 138 when the electric field strength is increased, and the dielectric has a dielectric constant of more than 57 when the electric field strength is decreased.
8. The dielectric according to claim 1, forming at least one film selected from the group consisting of a pulsed laser deposition film, a vacuum deposition film, a sputtering film, an atomic layer deposition film, a chemical vapor deposition film, and an anodic oxide film.
9. The dielectric according to claim 1, being for a capacitor.
10. A capacitor comprising: a first electrode, the dielectric according to claim 1 disposed on the first electrode; and a second electrode covering at least a portion of the dielectric.
11. An electrical circuit comprising the capacitor according to claim 10.
12. A circuit board comprising the capacitor according to claim 10.
13. An apparatus comprising the capacitor according to claim 10.
14. An energy storage device comprising the capacitor according to claim 10.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0013]
[0014]
[0015]
[0016]
[0017]
[0018]
[0019]
[0020]
DETAILED DESCRIPTION
(Findings Underlying the Present Disclosure)
[0021] In recent years, along with the miniaturization of apparatuses and the increase in operating voltages thereof, electronic components in electrical circuits are similarly required for miniaturization and increase in operating voltages. It is considered that, for example, providing a compact capacitor capable of exhibiting a high capacitance under conditions of high electric field strength can contribute to the miniaturization of apparatuses and the increase in operating voltages thereof.
[0022] Barium titanate and its derivatives have been used as dielectrics in capacitors. For example, multilayer ceramic capacitors are in widespread use. Since the capacitance of capacitors with the same shape is proportional to the dielectric constant of the dielectric, increasing the dielectric constant of the dielectric leads to miniaturization and higher capacitance of capacitors. For example, high-permittivity multilayer ceramic capacitors can have a dielectric constant of 1000 or more, which is very high.
[0023] According to JP 2000-058378 A, it is understood that a dielectric containing barium titanate as a basis and having a given amount of a specific oxide added has a dielectric constant of 1000 or more under conditions where no DC voltage is applied. Furthermore, the multilayer ceramic capacitor described in JP 2000-058378 A is understood to have a decreased rate of capacitance change in the application of a DC voltage at an electric field strength of 5 kV/mm. The dielectric composition described in JP 2018-531858 A is understood to have a dielectric constant of 1000 or more under conditions where no DC voltage is applied. In addition, the dielectric composition described in JP 2018-531858 A is understood to exhibit a low rate of capacitance change between before and after application of a DC bias of 5 V/m.
[0024] On the other hand, for example, in automotive converters and automotive inverters, snubber capacitors and smoothing capacitors can be subjected to application of high DC voltages of several hundred volts. To achieve miniaturization of capacitors intended for use under conditions where high DC voltages are applied, it is considered crucial to increase the capacitance of capacitors at electric field strengths higher than the electric field strengths in the evaluations of the rate of capacitance change in JP 2000-058378 A and JP 2018-531858 A.
[0025] The insulating structure of the capacitor described in JP 2010-278430 A has a permittivity of approximately 3 to approximately 100 and a breakdown strength of approximately 150 kV/mm. While this insulating structure has high breakdown strength, its dielectric constant is understood to be not so high due to the inclusion of the polymer layer. In addition, JP 2010-278430 A does not evaluate the dielectric constant of the insulating structure at high electric field strengths near the breakdown strength.
[0026] According to the descriptions in Journal of Materials Chemistry C, 2019, vol. 7, pp. 13632-13639 and Journal of the European Ceramic Society, 2020, vol. 40, pp. 1243-1249, it is understood that in the synthesis of bismuth magnesium titanate, adding an excess amount of titanium or magnesium decreases the saturation polarization density but increases the dielectric breakdown strength, thereby increasing the capacitance of the material. On the other hand, no evaluation is performed for the dielectric constants of the thin Bi(Mg.sub.0.5Ti.sub.x)O.sub.3 films and the BiMg.sub.yTi.sub.0.5O.sub.3 films at high electric field strengths respectively in Journal of Materials Chemistry C, 2019, vol. 7, pp. 13632-13639 and Journal of the European Ceramic Society, 2020, vol. 40, pp. 1243-1249.
[0027] In view of such circumstances, the present inventors have made intensive studies in order to develop a novel dielectric that is advantageous for increasing the capacitance of a capacitor under conditions of high electric field strength. Through much trial and error, the present inventors have gained a novel finding on the relationship between the content of Bi, Mg, and Ti in an oxide including Bi, Mg, and Ti and the properties of a dielectric at high electric field strengths. On the basis of this novel finding, the present inventors have devised a dielectric of the present disclosure.
(Outline of One Aspect According to the Present Disclosure)
[0028] A dielectric according to a first aspect of the present disclosure has a composition represented by Bi.sub.2xMg.sub.yTi.sub.zO.sub.k, wherein [0029] the composition satisfies requirements x0.15, y0.40, z0.25, and x+y+z=1.0, and [0030] in the composition, k is a value for maintaining electroneutrality.
[0031] According to the first aspect, the dielectric is likely to have an increased dielectric constant under conditions of high electric field strength. Therefore, the dielectric is advantageous for increasing the capacitance of a capacitor under conditions of high electric field strength.
[0032] In a second aspect of the present disclosure, for example, the dielectric according to the first aspect may include crystalline Bi.sub.2Ti.sub.2O.sub.7. According to the second aspect, the dielectric is more likely to have an increased dielectric constant under conditions of high electric field strength, and this is advantageous for increasing the capacitance of a capacitor under conditions of high electric field strength.
[0033] In a third aspect of the present disclosure, for example, the dielectric according to the first or second aspect may include at least one selected from the group consisting of crystalline Bi.sub.4Ti.sub.3O.sub.12, crystalline Bi.sub.2O.sub.3, and crystalline Bi(Mg.sub.0.5Ti.sub.0.5)O.sub.3. According to the third aspect, the dielectric is more likely to have an increased dielectric constant under conditions of high electric field strength. Therefore, the dielectric is more advantageous for increasing the capacitance of a capacitor under conditions of high electric field strength.
[0034] In a fourth aspect of the present disclosure, for example, the dielectric according to any one of the first to third aspects may include at least one selected from the group consisting of crystalline Bi.sub.4Ti.sub.3O.sub.12 and crystalline Bi.sub.2O.sub.3. According to the fourth aspect, the dielectric is more likely to have an increased dielectric constant under conditions of high electric field strength. Therefore, the dielectric is more advantageous for increasing the capacitance of a capacitor under conditions of high electric field strength.
[0035] In a fifth aspect of the present disclosure, for example, the dielectric according to any one of the first to third aspects may include crystalline Bi.sub.2O.sub.3. According to the fifth aspect, the dielectric is more likely to have an increased dielectric constant under conditions of high electric field strength. Therefore, the dielectric is more advantageous for increasing the capacitance of a capacitor under conditions of high electric field strength.
[0036] In a sixth aspect of the present disclosure, for example, the dielectric according to any one of the first to fifth aspects may have, at an electric field strength of 0.5 MV/cm, a dielectric constant of more than 138 when the electric field strength is increased.
[0037] Furthermore, the dielectric may have, at an electric field strength of 0.5 MV/cm, a dielectric constant of more than 100 when the electric field strength is decreased.
[0038] According to the sixth aspect, the dielectric is more advantageous for increasing the capacitance of a capacitor under conditions of high electric field strength.
[0039] In a seventh aspect of the present disclosure, for example, the dielectric according to any one of the first to sixth aspects may have, at an electric field strength of 0.7 MV/cm, a dielectric constant of more than 138 when the electric field strength is increased. Furthermore, the dielectric may have, at an electric field strength of 0.7 MV/cm, a dielectric constant of more than 57 when the electric field strength is decreased. According to the seventh aspect, the dielectric is more advantageous for increasing the capacitance of a capacitor under conditions of high electric field strength.
[0040] In an eighth aspect of the present disclosure, for example, the dielectric according to any one of the first to seventh aspects may form at least one film selected from the group consisting of a pulsed laser deposition film, a vacuum deposition film, a sputtering film, an atomic layer deposition film, a chemical vapor deposition film, and an anodic oxide film. According to the eighth aspect, the dielectric can be present as a film such as a pulsed laser deposition film, and is therefore advantageous for increasing the capacitance of a capacitor.
[0041] In a ninth aspect of the present disclosure, for example, the dielectric according to any one of the first to eighth aspects may be for a capacitor. According to the ninth aspect, the dielectric can be used to increase the capacitance of a capacitor under conditions of high electric field strength.
[0042] A capacitor according to a tenth aspect of the present disclosure include: [0043] a first electrode; [0044] the dielectric according to any one of the first to ninth aspects disposed on the first electrode; and [0045] a second electrode covering at least a portion of the dielectric.
[0046] According to the tenth aspect, the capacitor is likely to have an increased capacitance under conditions of high electric field strength.
[0047] An electrical circuit according to an eleventh aspect of the present disclosure includes the capacitor according to the tenth aspect. According to the eleventh aspect, the electrical circuit is likely to exhibit a desired performance when the capacitor is used under conditions of high electric field strength.
[0048] A circuit board according to a twelfth aspect of the present disclosure includes the capacitor according to the tenth aspect. According to the twelfth aspect, the circuit board is likely to exhibit a desired performance when the capacitor is used under conditions of high electric field strength.
[0049] An apparatus according to a thirteenth aspect of the present disclosure includes the capacitor according to the tenth aspect. According to the thirteenth aspect, the apparatus is likely to exhibit a desired performance when the capacitor is used under conditions of high electric field strength.
[0050] An energy storage device according to a fourteenth aspect of the present disclosure includes the capacitor according to the tenth aspect. According to the fourteenth aspect, the energy storage device is likely to exhibit a desired performance when the capacitor is used under conditions of high electric field strength.
Embodiments
[0051] Embodiments of the present disclosure are described below with reference to the drawings. The embodiments described below each represent a comprehensive or specific example. Accordingly, the numerical values, shapes, materials, constituent elements, arrangement and connection of the constituent elements, etc. shown in the embodiments below are only exemplary and are not intended to limit the present disclosure. Furthermore, among the constituent elements in the embodiments below, any constituent elements that are not recited in the independent claims each representing the broadest concept are described as optional constituent elements. Moreover, duplicated descriptions of constituent elements assigned the same reference characters in the drawings may be omitted. Additionally, the constituent elements are schematically illustrated in the drawings for easy understanding, and the shape, dimensional ratio, etc. are not necessarily depicted accurately.
[0052]
[0053] The dielectric 10 includes, for example, crystalline Bi.sub.2Ti.sub.2O.sub.7. With such a configuration, the dielectric 10 is more likely to have an increased dielectric constant under conditions of high electric field strength, and this is more advantageous for increasing the capacitance of the capacitor 1a under conditions of high electric field strength.
[0054] It is not always the case that the dielectric includes crystalline Bi.sub.2Ti.sub.2O.sub.7 when the dielectric satisfies the above compositional requirements. According to the XRD patterns of the thin Bi(Mg.sub.0.5Ti.sub.x)O.sub.3 films described in Journal of Materials Chemistry C, 2019, vol. 7, pp. 13632-13639 and the BiMg.sub.yTi.sub.0.5O.sub.3 films described in Journal of the European Ceramic Society, 2020, vol. 40, pp. 1243-1249, these films are understood not to include crystalline Bi.sub.2Ti.sub.2O.sub.7. On the other hand, according to the studies made by the present inventors, even for a dielectric including crystalline Bi.sub.2Ti.sub.2O.sub.7, when the above compositional requirements are not satisfied, the dielectric 10 is less likely to have an increased dielectric constant under conditions of high electric field strength. In the dielectric 10, the above compositional requirements and the inclusion of crystalline Bi.sub.2Ti.sub.2O.sub.7 are both satisfied. Therefore, the dielectric 10 is more likely to have an increased dielectric constant under conditions of high electric field strength.
[0055] In the above composition, a requirement x0.65 may be satisfied, a requirement x0.60 may be satisfied, a requirement x0.55 may be satisfied, and a requirement x0.50 may be satisfied. In the above composition, a requirement x0.45 may be satisfied, and a requirement x0.40 may be satisfied. In the above composition, for example, a requirement 0.15x0.65, 0.15x0.60, 0.15x0.55, 0.15x0.50, 0.15x0.45, or 0.15x0.40 is satisfied.
[0056] In the above composition, a requirement y0.05 may be satisfied, a requirement y0.10 may be satisfied, a requirement y0.15 may be satisfied, and a requirement y0.20 may be satisfied. In the above composition, for example, a requirement 0.05y0.40, 0.10y0.40, 0.15y0.40, or 0.20y0.40 is satisfied.
[0057] In the above composition, a requirement z0.80 may be satisfied, a requirement z0.75 may be satisfied, a requirement z0.70 may be satisfied, a requirement z0.65 may be satisfied, and a requirement z0.60 may be satisfied. In the above composition, for example, a requirement 0.25z0.80, 0.25z0.75, 0.25z0.70, 0.25z0.65, or 0.25z0.60 is satisfied.
[0058] The dielectric 10 may include only Bi.sub.2Ti.sub.2O.sub.7 as a crystalline oxide, or may include a crystalline oxide other than Bi.sub.2Ti.sub.2O.sub.7. The dielectric 10 includes, for example, at least one selected from the group consisting of crystalline Bi.sub.4Ti.sub.3O.sub.12, crystalline Bi.sub.2O.sub.3, and crystalline Bi(Mg.sub.0.5Ti.sub.0.5)O.sub.3. In this case, the dielectric 10 is more likely to have an increased dielectric constant under conditions of high electric field strength.
[0059] The dielectric 10 may include at least one selected from the group consisting of crystalline Bi.sub.4Ti.sub.3O.sub.12 and crystalline Bi.sub.2O.sub.3. In this case, the dielectric 10 is more likely to have an increased dielectric constant under conditions of high electric field strength.
[0060] The dielectric 10 may include crystalline Bi.sub.2O.sub.3. In this case, the dielectric 10 is more likely to have an increased dielectric constant under conditions of high electric field strength.
[0061] For example, at an electric field strength of 0.5 MV/cm, the dielectric 10 has a dielectric constant of more than 138 when the electric field strength is increased, and the dielectric 10 has a dielectric constant of more than 100 when the electric field strength is decreased. In this case, the dielectric 10 has a high dielectric constant at a high electric field strength of 0.5 MV/cm, and the capacitor 1a is likely to have an increased capacitance under conditions of high electric field strength.
[0062] For example, at an electric field strength of 0.5 MV/cm, the dielectric 10 may have a dielectric constant of 140 or more, 150 or more, or 160 or more when the electric field strength is increased. For example, at an electric field strength of 0.5 MV/cm, the dielectric 10 may have a dielectric constant of 110 or more, 115 or more, or 120 or more when the electric field strength is decreased. At an electric field strength of 0.5 MV/cm, when the electric field strength is increased and when the electric field strength is decreased, the dielectric 10 has a dielectric constant of, for example, 2000 or less and may have a dielectric constant of 1500 or less or 1000 or less. At an electric field strength of 0.5 MV/cm, the dielectric 10 has a dielectric constant of, for example, more than 138 and 2000 or less, 1500 or less, or 1000 or less when the electric field strength is increased. At an electric field strength of 0.5 MV/cm, the dielectric 10 has a dielectric constant of, for example, more than 100 and 2000 or less, 1500 or less, or 1000 or less when the electric field strength is decreased.
[0063] For example, at an electric field strength of 0.7 MV/cm, the dielectric 10 has a dielectric constant of more than 138 when the electric field strength is increased, and the dielectric 10 has a dielectric constant of more than 57 when the electric field strength is decreased. In this case, the dielectric 10 has a high dielectric constant at a high electric field strength of 0.7 MV/cm, and the capacitor 1a is likely to have an increased capacitance under conditions of high electric field strength.
[0064] For example, at an electric field strength of 0.7 MV/cm, the dielectric 10 may have a dielectric constant of 140 or more, 150 or more, or 160 or more when the electric field strength is increased. For example, at an electric field strength of 0.7 MV/cm, the dielectric 10 may have a dielectric constant of 60 or more, 80 or more, or 100 or more when the electric field strength is decreased. At an electric field strength of 0.7 MV/cm, when the electric field strength is increased and when the electric field strength is decreased, the dielectric 10 has a dielectric constant of, for example, 2000 or less and may have a dielectric constant of 1500 or less or 1000 or less. At an electric field strength of 0.7 MV/cm, the dielectric 10 has a dielectric constant of, for example, more than 138 and 2000 or less, 1500 or less, or 1000 or less when the electric field strength is increased. At an electric field strength of 0.7 MV/cm, the dielectric 10 has a dielectric constant of, for example, more than 57 and 2000 or less, 1500 or less, or 1000 or less when the electric field strength is decreased.
[0065] The dielectric 10 is not limited to any particular shape. The dielectric 10 forms, for example, a film. A method for forming the film is not limited to any particular method. The film may be formed, for example, by vapor phase deposition or by anodic oxidation. The dielectric 10 forms, for example, at least one film selected from the group consisting of a pulsed laser deposition (PLD) film, a vacuum deposition film, a sputtering film, an atomic layer deposition (ALD) film, a chemical vapor deposition film (CVD), and an anodic oxide film. In this case, the dielectric 10 is more likely to have an increased dielectric constant under conditions of high electric field strength. In addition, the values of x, y, and z in the composition represented by Bi.sub.2xMg.sub.yTi.sub.zO.sub.k are likely to be adjusted to desired ranges.
[0066] As shown in
[0067]
[0068] As shown in
[0069] As shown in
[0070] The first electrode 21 includes, for example, a valve metal, such as Al, Ta, Nb, Zr, Hf, or Bi. The second electrode 22 may include, for example, a solidified product of a silver-containing paste, a carbon material, such as graphite, or both the above solidified product and carbon material.
[0071] The capacitors 1a and 1b may be electrolytic capacitors. In this case, for example, an electrolyte 23 is disposed between the first electrode 21 and the second electrode 22. The electrolyte 23 may be disposed between the dielectric 10 and the second electrode 22. In the capacitor 1b, the electrolyte 23 is disposed, for example, to fill the space around the porous portion of the first electrode 21.
[0072] The electrolyte 23 includes, for example, at least one selected from the group consisting of manganese oxide, an electrolyte solution, and an electrically conductive polymer. Examples of the electrically conductive polymer include polypyrrole, polythiophene, polyaniline, and derivatives of these polymers. The electrolyte 23 may be made of a manganese compound, such as manganese oxide. The electrolyte 23 may include a solid electrolyte.
[0073] For example, it is possible to provide an electrical circuit including the capacitor 1a or 1b.
[0074] For example, it is possible to provide a circuit board including the capacitor 1a or 1b.
[0075] For example, it is possible to provide an apparatus including the capacitor 1a or 1b.
[0076] For example, it is possible to provide an energy storage device including the capacitor 1a or 1b.
EXAMPLES
[0077] The present disclosure is described below in more detail on the basis of examples. However, the present disclosure is not limited to the following examples.
Examples 1 to 5 and Comparative Examples 2 to 7
[0078] Sputtering was performed using Pt as the target to form a thin Pt film on an Al.sub.2O.sub.3(0001) substrate, obtaining a lower electrode. The thin Pt film was in contact with the substrate. In the sputtering, the substrate environment was maintained at 0.3 Pa with argon gas occupying 100% of the volume. Additionally, the substrate temperature was adjusted to 500 C.
[0079] PLD films of samples according to Examples 1 to 5 and Comparative Examples 2 to 7 were formed on the lower electrodes by PLD using Bi.sub.2O.sub.3, MgO, and TiO.sub.2 as the targets. The PLD conditions were adjusted so that the PLD films would have a thickness of 100 nm. In the PLD, the substrate environment was maintained at a pressure of 0.01 Pa with oxygen gas occupying 100% of the volume. Additionally, the substrate was not heated. The composition ratio among Bi, Mg, and Ti in the dielectric film according to each of the samples was controlled by adjusting the film formation time, which involved opening and closing the shutter. Subsequently, the PLD film was heat-treated at 640 C. for 2 minutes in an environment consisting of 80 volume % argon gas and 20 volume % oxygen gas using a variable atmosphere lamp annealing system VHC-P616C manufactured by ADVANCE RIKO, Inc. Thus, the dielectric films according to Examples 1 to 5 and Comparative Examples 2 to 7 were obtained. Next, sputtering was performed using Pt as the target to form a thin Pt film with a diameter of 100 m and a thickness of 100 nm on each of the dielectric films, obtaining an upper electrode. The samples according to Examples 1 to 5 and Comparative Examples 2 to 7 were thus obtained.
(Identification of Composition)
[0080] Before the formation of the upper electrode, X-ray fluorescence analysis was performed on the dielectric film according to each of the samples using an X-ray fluorescence spectrometer micro EDX-1400 manufactured by Shimadzu Corporation, and quantitative analysis of the elements in the dielectric film was performed. The method adopted for the quantitative analysis was a fundamental parameter method (FP method). From the results of the quantitative analysis, the ratio in terms of number of atoms among Bi, Mg, and Ti in the dielectric film according to each of the samples was determined. The results are shown in Table 1. In Table 1, x represents the half value of the number of Bi atoms/(the half value of the number of Bi atoms+ the number of Mg atoms+ the number of Ti atoms); y represents the number of Mg atoms/(the half value of the number of Bi atoms+ the number of Mg atoms+ the number of Ti atoms); and z represents the number of Ti atoms/(the half value of the number of Bi atoms+ the number of Mg atoms+ the number of Ti atoms).
(Evaluation of Crystalline Phase)
[0081] Before the formation of the upper electrode, X-ray diffraction measurement was performed on the dielectric film according to each of the samples using an X-ray diffractometer D8 Discover manufactured by Bruker Corporation, and the XRD pattern of the dielectric film was obtained through 2/scanning.
(Dielectric Properties)
[0082] The dielectric film according to each of the samples was subjected to measurement of the dependence of the polarization density on the electric field strength at a frequency of 10 kHz using a ferroelectric tester The Precision Premier II manufactured by RADIANT TECHNOLOGIES, Inc. The dielectric constant at a specific electric field strength was calculated from the differential capacitance (change in polarization density per unit change in electric field strength) at the specific electric field strength, based on the values of the dielectric film thickness and the electrode area. The ambient temperature during the measurement was 25 C. The results are shown in Table 1. In Table 1, the notation OL indicates that dielectric breakdown occurred, resulting in a failure in calculating the dielectric constant.
[0083] For the purpose of establishing a standard for evaluating the dielectric constant, a barium titanate-based multilayer ceramic capacitor was prepared as Comparative Example 1. This multilayer ceramic capacitor is model number GRM188D71A106MA73D manufactured by Murata Manufacturing Co., Ltd., with a capacitance of 10 F, a withstand voltage of 10 V, and dimensions of 1.60.80.8 mm. The above ferroelectric tester was used to perform measurement for the dependence of the polarization density on the electric field strength at a frequency of 10 kHz within the withstand voltage range. The cross section of the multilayer ceramic capacitor according to Comparative Example 1 was observed using a scanning electron microscope (SEM). Thus, the thickness of the dielectric and the surface area of the electrode were determined, and the dielectric constant of the dielectric of the multilayer ceramic capacitor according to Comparative Example 1 was calculated by the same procedure as above. The results are shown in Table 1.
[0084] In the multilayer ceramic capacitor according to Comparative Example 1, at an electric field strength of 0.5 MV/cm, the dielectric had a dielectric constant of 138 when the voltage was increased, and the dielectric had a dielectric constant of 100 when the voltage was decreased. Increasing the voltage increases the electric field strength. Decreasing the voltage decreases the electric field strength. In the multilayer ceramic capacitor according to Comparative Example 1, at an electric field strength of 0.7 MV/cm, the dielectric had a dielectric constant of 138 when the voltage was increased, and the dielectric had a dielectric constant of 57 when the voltage was decreased. The dielectric constant of capacitor dielectrics under high-voltage conditions is often evaluated at electric field strengths of approximately several tens of kV/cm. On the other hand, evaluation of the dielectric constant of capacitor dielectrics at the above electric field strengths is considered insufficient for achieving miniaturization of capacitors to which several hundred volts of DC voltages can be applied. Such capacitors are, for example, capacitors used in automotive converters and automotive inverters. In view of this, considering the withstand voltage of the multilayer ceramic capacitor according to Comparative Example 1, the dielectric constant of the dielectric was evaluated at electric field strengths of 0.5 MV/cm and 0.7 MV/cm as described above, which are approximately 10 times higher than the electric field strength of approximately several tens of kV/cm.
[0085] As shown in Table 1, in each of the samples according to Examples 1 to 5, the dielectric constant of the dielectric film at 0.5 MV/cm exceeded 138 when the voltage was increased, and the dielectric constant of the dielectric film at 0.5 MV/cm exceeded 100 when the voltage was decreased. In addition, in each of the samples according to Examples 1 to 5, the dielectric constant of the dielectric film at 0.7 MV/cm exceeded 138 when the voltage was increased, and the dielectric constant of the dielectric film at 0.7 MV/cm exceeded 57 when the voltage was decreased. In contrast, in each of the samples according to Comparative Examples 2 to 7, the dielectric constant of the dielectric film satisfied at least one of the following requirements (i), (ii), (iii), and (iv): (i) the dielectric constant at 0.5 MV/cm is 138 or less when the voltage is increased; (ii) the dielectric constant at 0.5 MV/cm is 100 or less when the voltage is decreased; (iii) the dielectric constant at 0.7 MV/cm is 138 or less when the voltage is increased; and (iv) the dielectric constant at 0.7 MV/cm is 57 or less when the voltage is decreased.
[0086] As shown in
[0087] From the above, it is indicated that a dielectric satisfying both the following requirements (I) and (II) is likely to have a high dielectric constant under conditions of high electric field strength: [0088] (I) the dielectric has a composition represented by Bi.sub.2xMg.sub.yTi.sub.zO.sub.k, and this composition satisfies requirements x0.15, y0.40, z0.25, and x+y+z=1.0; and [0089] (II) the dielectric includes crystalline Bi.sub.2Ti.sub.2O.sub.7.
[0090] From the above description, many improvements and other embodiments of the present disclosure are apparent to those skilled in the art. Accordingly, the above description should be construed as illustrative only and is provided for the purpose of teaching those skilled in the art the best modes for carrying out the present disclosure. The present disclosure can be substantially modified in terms of operating conditions, composition, structure, and/or function thereof, without departing from the spirit of the present disclosure.
TABLE-US-00001 TABLE 1 Ratio Dielectric constant Dielectric constant in number of atoms @0.5 MV/cm @0.7 MV/cm (x + y + z = 1) During During During During Bi/2 Mg Ti voltage voltage voltage voltage Presence or absence of crystalline phase x y z increase decrease increase decrease Bi.sub.2Ti.sub.2O.sub.7 Bi.sub.4Ti.sub.3O.sub.12 -Bi.sub.2O.sub.3 Bi(Mg.sub.0.5Ti.sub.0.5)O.sub.3 Ex. 1 0.19 0.36 0.45 180 129 183 114 Present Absent Absent Present Ex. 2 0.27 0.40 0.33 588 180 858 144 Present Absent Present Present Ex. 3 0.16 0.24 0.60 162 137 160 121 Present Absent Absent Absent Ex. 4 0.31 0.32 0.37 328 162 386 141 Present Present Present Absent Ex. 5 0.36 0.36 0.28 303 161 744 130 Present Present Present Absent Comp. BaTiO.sub.3-based MLCC 138 100 138 57 Ex. 1 Comp. 0.12 0.29 0.59 85 76 95 71 Present Absent Absent Absent Ex. 2 Comp. 0.43 0.35 0.23 72 50 109 43 Present Present Present Absent Ex. 3 Comp. 0.34 0.41 0.25 81 69 OL OL Present Present Present Absent Ex. 4 Comp. 0.04 0.43 0.53 63 64 56 49 Absent Absent Absent Absent Ex. 5 Comp. 0.10 0.45 0.45 48 44 48 43 Present Absent Absent Absent Ex. 6 Comp. 0.21 0.54 0.25 182 87 180 77 Present Absent Present Present Ex. 7
INDUSTRIAL APPLICABILITY
[0091] The dielectric material of the present disclosure can be used in applications such as automotive capacitors.