Dosing system for a liquid reducing agent
09562455 ยท 2017-02-07
Assignee
Inventors
Cpc classification
F01N2610/1473
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N3/2066
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N2610/1493
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N3/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B23/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N3/208
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B23/12
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N3/24
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N2610/1466
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N2610/1433
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F01N3/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N3/20
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N3/24
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
Proposed is a dosing module for injecting liquid urea-water solution into the exhaust tract of an internal combustion engine, which dosing module is composed of two pumps, specifically a delivery pump (5) and an aeration pump (15). This permits firstly the injection of urea-water solutions and secondly safe and reliable ventilation of the system when the internal combustion engine is to be shut down.
Claims
1. A dosing system for urea-water solution including a delivery module comprising a delivery pump (5), a dosing module (9) and a tank (1), the delivery pump having a suction side and a delivery side, wherein the delivery pump (5) and the tank (1) are connected to one another via a suction line (3) and wherein the delivery pump (5) and the dosing module (9) are connected to one another via a pressure line (7), characterized in that an aeration pump (15) is disposed parallel to the delivery pump (5), wherein the aeration pump has a suction side and a delivery side, wherein and in that the aeration pump (15) is connected to the dosing module (9) on the suction side of the aeration pump and to the tank (1) on the pressure side of the aeration pump; and wherein during operation of the aeration pump (15), urea-water solution is pumped from the dosing module (9) to the tank (1).
2. The dosing system according to claim 1, characterized in that at least one of the delivery pump (5) and the aeration pump (15) is a diaphragm pump.
3. The dosing system according to claim 1, characterized in that at least one of the delivery pump (5) and the aeration pump (15) is driven by an electromagnetic actuator (35).
4. The dosing system according to claim 1, characterized in that first check valves (17, 19, 21, 23) are provided on the suction side and the delivery side, respectively, of at least one of the delivery pump (5) and the aeration pump (15).
5. The dosing system according to claim 1, characterized in that at least one of a throttle (27, 33) and a diaphragm is provided on the suction side of at least one of the delivery pump (5) and the aeration pump (15).
6. The dosing system according to claim 4, characterized in that a second check valve (31) is provided on the suction side of the aeration pump (15) parallel to one of the first check valves (21), wherein a blocking direction of the second check valve (31) is opposite a blocking direction of the first check valve (21) and an opening pressure of the second check valve (31) is higher than the an opening pressure of the first check valve (21).
7. The dosing system according to claim 4, characterized in that at least one of a throttle (33) and a diaphragm is provided on the pressure side (25.2) of the aeration pump (15) parallel to one of the first check valves (23).
8. The dosing system according to claim 3, characterized in that a diaphragm (43) seals off one of the pressure line (7), the suction line (3) and the aeration line (25) when the actuator (35) is deenergized.
9. The dosing system according to claim 7, characterized in that the at least one of the throttle (27) and the diaphragm is disposed at an end of one of the pressure line (7), the suction line (3) and the aeration line (25), the end being sealed off by a diaphragm (43) when the actuator (35) is deenergized.
10. The dosing system according to claim 6, characterized in that an end of one of the pressure line (7), the suction line (3) and the aeration line (25), which end is sealed off by a diaphragm (43) when the actuator (35) is deenergized, is surrounded by a sealing seat (49, 65, 81).
11. The dosing system according to claim 3, characterized in that a diaphragm (43) directly or indirectly exerts a closing force on a valve member of one of the first check valves (17, 19, 21, 23) when the actuator (35) of the delivery pump (5) and/or of the aeration pump (15) is deenergized.
12. The dosing system according to claim 1, characterized in that the aeration pump (15) is integrated into the delivery pump (5).
13. The dosing system according to claim 1, further comprising at least one capacitor, wherein an electrical charge of the capacitor, which is stored in said capacitor, can be used to energize an electrical actuator (35) of the aeration pump (15).
14. The dosing system according to claim 1, characterized in that at least one of the delivery pump (5) and the aeration pump (15) comprises an electrical actuator (35) having a magnet (37) and an armature (39), a diaphragm (43), a valve diaphragm plate (51) and a valve disk (57), and wherein a rubber plate (55) serves as a valve element and sealing element between the valve diaphragm plate (51) and the valve disk (57).
15. The dosing system according to claim 14, characterized in that the aeration pump (15) comprises the valve diaphragm plate (51) and the diaphragm (45), which together form a controllable directional valve or check valve (26).
16. The dosing system according to claim 14, characterized in that the valve diaphragm plate (51), the rubber plate (55) and the valve disk (57) form at least one of a first suction-side check valve (21), a second suction-side check valve (31), a pressure-side check valve (23) and a throttle (27, 29, 33).
17. The dosing system according to claim 14, characterized in that the valve disk (53) is formed on the armature (39), wherein the valve disk (53) is overmolded with a material of the diaphragm (43) and the diaphragm (43) is disposed offset to the valve disk (53).
18. The dosing system according to claim 8, characterized in that the diaphragm (43) is configured to be wave-like in cross section.
19. The dosing system according to claim 14, characterized in that the armature (39) delimits the travel of the diaphragm (43) in a stroke direction.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) Further advantages and advantageous embodiments of the invention can be extracted from the following drawings, the description of said drawings and the patent claims. In the drawings:
(2)
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DETAILED DESCRIPTION
(10) A first exemplary embodiment of a dosing system according to the invention is depicted as a block diagram in
(11) The dosing module 9 is depicted in the block diagram as a combination of a throttle 11 and a switchable 2/2-way valve 13. The directional valve 13 is closed in the deenergized state. No liquid reducing agent is then injected into the exhaust tract of the internal combustion engine (not depicted). If reducing agent is being delivered by the delivery pump 5 and therefore the reducing agent is subjected to an increased pressure in the pressure line 7, the directional valve 13 can be opened by the engine control device (not depicted); thus enabling liquid reducing agent from the throttle 11 to be atomized in the dosing module 9 and injected into the exhaust pipe of the internal combustion engine in a finely dispersed manner.
(12) The quantity of liquid reducing agent injected into the exhaust tract can be controlled by the delivery pressure of the delivery pump 5 and the opening time of the directional valve 13. In the dosing system according to the invention, an inventive aeration pump 15 is provided in parallel with the delivery pump, however having an opposite delivery direction.
(13) If the delivery pump 5 is in operation, the aeration pump 15 is not in operation and vice versa. There are however operating states of the dosing system according to the invention in which neither of the two pumps 5, 15 is in operation.
(14) A check valve 17, 19 is provided in each case on the suction side and the delivery side 5 of the delivery pump 5. In a corresponding manner, check valves 21 and 23 are likewise provided on the suction side and the pressure side of the aeration pump 15. Because the delivery directions of the delivery pump 15 and the aeration pump 15 are opposite to one another, the blocking directions of the check valves 17, 19 and 21, 23 are also oppositely oriented.
(15) The aeration pump 15 is hydraulically integrated into the suction line 3 and the pressure line 7 of the delivery pump 5 via an aeration line 25. The suction-side (in relation to the aeration pump 15) section of the aeration line 25 has the reference numeral 25.1. The pressure-side (in relation to the aeration pump 15) section of the aeration line 25 has the reference numeral 25.2.
(16) In the normal operation of the dosing system depicted in
(17) The same exemplary embodiment of the dosing system according to the invention is depicted in
(18) During the aeration of the dosing system depicted in
(19) As soon as the aeration process has concluded, the directional valve 13 of the dosing module 9 is closed again and the aeration pump 15 is switched off.
(20) After the aeration process, the dosing module 9 as well as portions of the pressure line 7, the aeration line 25 and the aeration pump 15 are filled with air or exhaust gas. The aforementioned regions that are filled with air are therefore available as a compensation volume to the regions of the dosing system that are still filled with liquid reducing agent, specifically above all the delivery pump 5, the suction line 3 and a portion of the pressure line 7, in the event that the reducing agent freezes. As a result, the forces occurring upon freezing of the reducing agent are reduced to the point where there is no longer risk of damage to the delivery pump 5 or the lines 3, 7. This applies particularly to the case where the delivery pump 5 and the aeration pump 15 are disposed in a common housing.
(21) A second exemplary embodiment of the dosing system according to the invention is depicted in
(22) As soon as the actuator of the aeration pump 15 is energized, the diaphragm again unblocks the aeration line 25; thus enabling the operating mode described with the aid of
(23) The use of the delivery pump as a controlled shut-off valve 26 has the advantage that the aeration line 25 can be sealed off using very little spring pressure of the spring acting on the diaphragm by means of an appropriate design of the cross section of said aeration line. As a result, it is no longer necessary for one of the two check valves 21, 23 in the aeration line to be designed such that said valve is still leak tight with respect to the operating pressure of the delivery pump 5.
(24) The opening pressure of the check valves 21 and 23 should be as low as possible because the electromagnetic actuator of the aeration pump 15 has to overcome the opening pressure with each stroke. The actuator can be designed smaller and lighter proportionally to how low the opening pressure is. By using the diaphragm of the aeration pump 15 as an additional shut-off valve, not only the opening pressure of the check valves 21, 23 can thus be reduced but the electromagnetic actuator of the aeration pump 15 can be of smaller design which saves on costs and installation space. In so doing, the power requirement for driving the aeration pump 15 is furthermore reduced.
(25) In the exemplary embodiment depicted in
(26) As can be seen in
(27) It goes without saying that the diaphragms of the delivery pump 5 as well as of the aeration pump 15 can be driven not only via an electromagnetic actuator but also by an electric motor. Another pump principle, such as, e.g., a piston pump, a gear pump or a vane pump among other things, can also be used.
(28) Depending on need and design, the check valves 17, 19, 21 and/or 23 can be loaded by spring elements so that the opening pressure of said check valves can be adjusted within wide limits by means of the preload force of the springs. Said check valves can also be partially replaced by throttles as explained using the exemplary embodiments pursuant to
(29) Filters which are possibly necessary on the suction side 3, in the pressure line and/or in the aeration line 25 are partially required in practical applications but are not depicted for reasons of clarity. The same also applies to a pressure sensor or a flow rate sensor. If possible, the installation of such sensors should be avoided because they drive costs up. If necessary, an additional electrical heater can be installed. This is, however, not required in many cases because the waste heat of the pump drive is usually sufficient in preventing the dosing system from freezing. This, of course, does not apply to the liquid reducing agent situated in the tank 1. In many cases, a heater is required here at least to thaw the frozen reducing agent (not depicted).
(30) A further exemplary embodiment of a dosing system according to the invention is depicted in
(31)
(32) If, for example, an inadmissibly high pressure now occurs in the pressure line 7 during the operation of the delivery pump 5, the first check valve 21 then opens. As a result, the diaphragm (not depicted in
(33) If the excess pressure in the pressure line 7 is very high, it is also possible that the check valve 23 on the pressure side of the aeration pump 15 opens and a portion of the liquid delivered by the delivery pump 5 is led out of the pressure line 7 and back into the suction line 3. As a result, a drop in pressure to admissible values or a pressure limitation also takes place. The system according to the invention is therefore very robust and does not incur damage even when inadmissibly high pressures occur.
(34) In the exemplary embodiment pursuant to
(35) Said negative pressure in the delivery chamber can only be overcome by a very strong electrical actuator. By means of the throttle according to the invention, it is ensured that an equalization in pressure between the delivery chamber of the aeration pump 15 and the suction line 3 can take place if negative pressure prevails in the delivery chamber. As a result, the drive capacity of the electrical actuator can be reduced, which has a positive effect on the installation space requirements and the weight of the electrical actuator. Further details in this regard ensue from
(36) A longitudinal section through an exemplary embodiment of an aeration pump 15 according to the invention is depicted in
(37) The electrical actuator 35 essentially comprises an electromagnet 37 and an armature 39. A spring 41 is located between the magnet 37 and the armature 39, said spring pressing the armature 39 in
(38) If the electrical actuator is deenergized, the spring 41 then pushes the armature 39 and with it the diaphragm 43 against the sealing seat 49 so that the connection 25.2 of the aeration line 25 is closed. As soon as the electrical actuator 35 is energized, the magnet 37 moves the armature in
(39) If the electrical actuator 35 is abruptly energized due to the discharge of one or a plurality of capacitors (not depicted), the armature is then pulled very quickly and with a large force so that a substantial and sudden drop in pressure occurs in the region of the pressure line 7 and a section 25.1 of the aeration line 25. Due to the elasticity of the pressure line 7 or the aeration line 25 and the liquid which is situated therein and is subjected to pressure, the abrupt pressure release leads to a portion of the liquid situated in the pressure line 7 being pressed by the aeration pump 15 in the direction of the tank. As a result, a partial aeration of the dosing module 9 and the pressure line 7 is ensured even by means of a delivery stroke of the aeration pump 15 which admittedly occurs very quickly, so that no damage results from ice pressure even in the event that the system subsequently freezes. This highly dynamic process is referred to as pulse back suction in the context of the invention and can be employed in all inventive exemplary embodiments of dosing systems or aeration pumps 15.
(40) In
(41) In this exemplary embodiment, it can also be easily recognized that a valve disk 53, which is overmolded with rubber or a similar elastic material, is formed at the end of the armature 39 which is the lower end in
(42) There is however a certain distance between the valve disk 53 and the diaphragm 43 in the axial stroke direction of the armature 39; thus enabling the pressure prevailing in the delivery chamber 45 to also act on the valve disk 53 from above in
(43) In the exemplary embodiment depicted in
(44) Further connections can be seen in the valve diaphragm plate 51, namely the connection 25.1 and a connection 25.3. The pressure-side outlet 25.2 of the aeration pump 15 is covered in
(45) The connection 25.3 establishes the hydraulic connection to the second check valve 31 (see
(46)
(47) A circumferential web 61 is formed in the valve disk 57. The circumferential web interacts with a corresponding web 63 of the valve diaphragm plate 51 such that said web 61 clamps the rubber plate 55 in a sealing manner. A sealing seat 65 is configured coaxially to the web 61 in the valve plate 57, on which seat the rubber plate 55 rests when the check valve 21 is closed. The sealing seat 65 and the web 61 together with the rubber plate 55 delimit an annular channel 67. Above the annular channel 67, a plurality of curvilinear apertures 69 are cut out in the rubber plate 55.
(48) If the check valve 21 of the pressure line 7 (not depicted in
(49) This means that reducing agent can flow in the direction of arrow 59 through the bore 69 in the valve plate 57 if the difference between the pressure in the bore 71 and that in the delivery chamber 45 is large enough.
(50) As soon as the pressure of the reducing agent in the section 25.1 of the aeration line 25, which is connected to the pressure line 7, drops below the opening pressure of the check valve 21, the rubber plate 55 lowers again onto the sealing seat 65 due to the elasticity of said plate and consequently seals off the delivery chamber 45.
(51) The second check valve 31 has the same design but the opposite passage direction. For that reason, the annular channel 73 and the sealing seat 75 are disposed in the valve diaphragm plate 51.
(52) In
(53) When comparing the two check valves 21 and 31, it is apparent that the sealing seat 75 of the second check valve 31 is smaller than the diameter of the sealing seat 65 of the first check valve 21. As a result, the opening pressure of the two check valves 21 and 31 can be adjusted when the thickness of the rubber plate 55 is the same. As was already described in connection with
(54) It is already clear from
(55) A side view of the exemplary embodiment pursuant to
(56) In the exemplary embodiment depicted in
(57) A sealing seat 81 and an annular channel 83, which together with the rubber plate 55 constitutes the check valve 23, are formed in the valve diaphragm plate 51. It can be easily seen in this depiction how the valve disk 53 interacts with the sealing seat 49 and thereby relieves the second check valve 23.
(58) It can also be easily recognized in
(59) A ledge 85 on the armature 39 allows on the one hand for the pressure spring 41 to be supported at the armature and on the other hand said ledge 85 can serve to guide the armature 39 in the magnet 37.
(60) In
(61) The check valve 23 has the largest bore so that said valve already opens when there is a small excess pressure in the delivery chamber if the valve disk 53 does not close said valve. The energy requirements are thereby minimized when the aeration pump 15 is operating. In contrast, the second check valve 31 has the smallest diameter of the sealing seat 75 on the suction side of the aeration pump 15 so that this check valve opens only at a relatively high pressure.
(62) A further exemplary embodiment of an aeration pump 15 according to the invention is depicted in the
(63) The check valves 21 and 23 are somewhat different in design than the ones previously described. The function thereof is however unchanged. It can easily be seen in
(64) Particularly in
(65) If liquid reducing agent is now drawn from the tank during the operation of the delivery pump 5 (see, e.g.,
(66) Said low pressure in the delivery chamber 45 leads to the diaphragm 43 being pulled to some extent against the valve plate 51 or against the sealing seat 49 and the bead 87. This means that a very large force has to be produced by the armature 39 or the magnet 37 in order to lift the armature 39 and with it the diaphragm 43 from the sealing seat 49 and the bead 87. To meet this end, a larger, more expensive electrical actuator 35 would be required.
(67) According to the invention, a throttle 33 is therefore formed in the valve plate 57 which connects the delivery chamber 45 to the aeration line 25.2 or indirectly to the suction line 3 (see the block diagram in
(68) As a result, a smaller electrical actuator 35 can also be used, which saves on costs and installation space. In addition, the power requirements of the aeration pump 15 according to the invention are reduced.