Low-Leakage NEDMOS and LDMOS Devices
20250241004 ยท 2025-07-24
Inventors
Cpc classification
H10D62/126
ELECTRICITY
H10D62/127
ELECTRICITY
International classification
H01L29/10
ELECTRICITY
H01L29/08
ELECTRICITY
H01L29/66
ELECTRICITY
Abstract
A number of MOSFET architectures provide high-voltage capability (both drain-source breakdown voltage BV.sub.DSS and ON-state breakdown voltage BV.sub.ON), low current leakage, and extended linearity. Embodiments of the invention overcome the limitations of conventional NEDMOS and LDMOS device designs by providing a low-resistance path for hole collection and by purposefully exhibiting multiple voltage thresholds V.sub.TH in different segments of the device. Embodiments includes NEDMOS and LDMOS device designs having multiple body contact regions for improved hole collection, sub-gate doped stripes or segments for even better hole collection and linearity, and sub-gate doped edge regions for increased local V.sub.TH and thus decreased current leakage. P hole-collection stripes and P+ body contact regions may be formed of a semiconductor material that includes germanium. The inventive MOSFETs may be arranged as multi-MOSFET array elements, and multiple array elements may be arranged in a larger array.
Claims
1. A metal-oxide-semiconductor field-effect transistor (MOSFET) including a channel region having one or more hole-collection stripes interdigitated with at least one well region.
2. The MOSFET of claim 1, wherein the one or more hole-collection stripes are P hole-collection stripes.
3. The MOSFET of claim 2, wherein a first P hole-collection stripe is positioned at a first lateral edge of the channel region and a second P hole-collection stripe is positioned at a second lateral edge of the channel region.
4. The MOSFET of claim 1, wherein the one or more hole-collection stripes have a higher voltage threshold V.sub.TH than the at least one well region.
5. The MOSFET of claim 4, wherein a first hole-collection stripe is positioned at a first lateral edge of the channel region and a second hole-collection stripe is positioned at a second lateral edge of the channel region.
6. A metal-oxide-semiconductor field-effect transistor (MOSFET) including a channel region having multiple V.sub.TH regions and a source region interdigitated by multiple body contact regions.
7. The MOSFET of claim 6, wherein the multiple body contact regions are P+ body contact regions and the source region is an N+ source region.
8. A metal-oxide-semiconductor field-effect transistor (MOSFET) including: (a) a channel region having one or more P hole-collection stripes interdigitated with at least one P-well region; and (b) an N+ source region interdigitated by one or more P+ body contact regions.
9. The MOSFET of claim 8, wherein the one or more P hole-collection stripes are aligned with and in electrical contact with the multiple P+ body contact regions.
10. The MOSFET of claim 8, further including: (a) a drain region; and (b) a drift region between the channel region and the drain region.
11. The MOSFET of claim 10, wherein the drift region is an N drift region and the drain region is an N+ drain region.
12. The MOSFET of claim 8, wherein the one or more P hole-collection stripes and the one or more P+ body contact regions are formed of a semiconductor material that includes germanium.
13. The MOSFET of claim 8, wherein a first P hole-collection stripe is positioned at a first lateral edge of the channel region and a second P hole-collection stripe is positioned at a second lateral edge of the channel region.
14. The MOSFET of claim 13, further including a gate structure overlying the channel region and having a first extension overlapping a first P+ body contact region abutting the first P hole-collection stripe and a second extension overlapping a second P+ body contact region abutting the second P hole-collection stripe.
15. The MOSFET of claim 13, further including a gate structure overlying the channel region and having a first extension overlapping a first P+ body contact region abutting the first P hole-collection stripe and a first portion of the N+ source region adjacent to the first P hole-collection stripe, and a second extension overlapping a second P+ body contact region abutting the second P hole-collection stripe and a second portion of the N+ source region adjacent to the second P hole-collection stripe.
16.-20. (canceled)
Description
DESCRIPTION OF THE DRAWINGS
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[0030] Like reference numbers and designations in the various drawings indicate like elements unless the context requires otherwise.
DETAILED DESCRIPTION
[0031] The present invention encompasses a number of MOSFET architectures that provide high-voltage capability (both drain-source breakdown voltage BV.sub.DSS and ON-state breakdown voltage BV.sub.ON), low current leakage, and extended linearity. The present invention overcomes the limitations of conventional NEDMOS and LDMOS device designs by manipulating the architecture of a MOSFET so as to provide a low-resistance path for hole collection and to purposefully exhibit multiple voltage thresholds V.sub.TH in different segments of the device. Embodiments includes NEDMOS and LDMOS device designs having multiple body contact regions for improved hole collection, sub-gate doped stripes or segments for even better hole collection and linearity, and sub-gate doped edge regions for increased local V.sub.TH and thus decreased current leakage. A number of these concepts may also be applied to NMOS devices, as most of the novel changes are only on the source side of a device.
[0032] To improve NEDMOS and LDMOS device performance, it is important to minimize the leakage current (stacks of NEDMOS devices in particular are very sensitive to leakage current). Conventional NEDMOS and LDMOS devices generally minimize leakage current I.sub.DOFF, by increasing the channel length LG, but doing so hurts radio frequency (RF) performance in particular.
[0033] Reducing leakage current also enables a higher device breakdown voltage, BV.sub.DSS. Higher device operating temperature also leads to higher leakage current. For example, LDMOS power amplifiers are quite susceptible to leakage currents since LDMOS devices draw a significant amount of current resulting in self-heating. Accordingly, reducing internal resistance within such devices reduces self-heating, and generally reduces leakage currents in addition to increasing hole collection efficiency and enhancing transconductance (Gm) values.
[0034] Referring back to
[0035] One aspect of the present invention is the use of multiple body contact regions to improve hole collection. Another aspect of the present invention is the use of sub-gate doped stripes or segments for even better hole collection and linearity. The sub-gate doped stripes or segments may include germanium (e.g., as a pure element, or as a heterogeneous or homogenous SiGe alloy, including Ge-doped Si as well as graded Ge and Si mixtures). Still another aspect of the present invention is the use of sub-gate doped edge regions for increased local V.sub.TH and thus decreased current leakage.
[0036] For example,
[0037] The NEDMOS 200 IC structures in
[0038] In addition, compared to a conventional device having a single body contact region, the multiple P+ body contact regions 202 shorten the average path length that holes must travel before collection, thus reducing the internal resistance of the device.
[0039]
[0040] While the example device structures in
[0041]
[0042] In
[0043] In preferred embodiments, two of the P hole-collection stripes 204 are respectively positioned at the Y-dimension lateral edges 206 of the device channel beneath the gate structure G such that higher local V.sub.TH regions are formed adjacent to the lateral edges 206. Higher local V.sub.TH at the lateral edges 206 reduces current leakage due to the well-known parasitic edge transistor effect in N-type FETs. In some embodiments, the two edge P hole-collection stripes 204 may be wider (larger Y dimension) than the inner P hole-collection stripes 204. Wider edge P hole-collection stripes 204 further increases the local V.sub.TH, thus further reducing leakage current at the edges of the device.
[0044]
[0045] The interior (non-edge) P hole-collection stripes 204 also result in a higher local V.sub.TH. The result of interdigitating P hole-collection stripes 204 with P-well stripes in the channel beneath the gate structure G is to functional create two intermeshed transistors, one with a lower V.sub.TH (through the P-well stripes) and one with a higher V.sub.TH (through the P hole-collection stripes 204). A multiple V.sub.TH MOSFET exhibits multiple transconductance versus gate-to-source voltage (V.sub.GS) curves and multiple I.sub.DS versus V.sub.GS curves. For example,
[0046] The labels at the top of the graph 300 (sub-threshold, quadratic, linear, compression) correspond to conventional operational regions for the aspect of the MOSFET represented by graph line 302. In operational region I, the sub-threshold region, I.sub.DS is usually taken to depend exponentially on V.sub.GS. In operational region II, as V.sub.GS increases, I.sub.DS starts to rise quadratically, which implies that the transconductance (g.sub.m) should rise linearly. In operational region III, higher values of Vas result in a linear dependence on V.sub.GS, with a resulting approximately constant transconductance; MOSFET devices are usually designed to present approximately constant transconductance over a region as wide as possible to achieve better intermodulation distortion (IMD) performance. In operational region IV, for even higher values of V.sub.GS, the transconductance will drop and the current compresses.
[0047] The lower V.sub.TH graph line 304, while otherwise resembling graph line 302, is essentially shifted to the left, indicating that the low V.sub.TH segments of the MOSFET traverse the conventional operational regions at lower Vas values than the high V.sub.TH segments of the MOSFET. Thus, for example, the linear range of graph line 304 (lower V.sub.TH segments) partly occurs within the quadratic range of graph line 302 (higher V.sub.TH segments).
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[0049] Embodiments of the present invention may include modified gate structures G that further reduce leakage current. For example,
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[0051] The example embodiments described above utilize suitably doped silicon for the N+ source S and drain D, the multiple P+ body contact regions 202, and the one or more P hole-collection stripes 204. However, one or more of such structures may be composed of or include other semiconductor materials. For example, the multiple P+ body contact regions 202 and the one or more P hole-collection stripes 204 may include germanium (e.g., as a pure element, or as a heterogeneous or homogenous SiGe alloy, including Ge-doped Si as well as graded Ge and Si mixtures). Hole mobility in Ge and SiGe generally is greater than hole mobility in Si alone, particularly when strained. For example, in an active layer 106 of Si having a <110> orientation, Ge has about 4 to 5 times greater hole mobility than Si when compressed between 2 and 3 gigapascals (GPa), with various SiGe alloys having intermediate hole mobilities.
[0052]
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[0054] Another aspect of the present invention includes clustering multiple NEDMOS FET structures into an area-efficient NEDMOS array element having reduced parasitic gate-to-source capacitance, C.sub.GS. A NEDMOS array element may be used individually or multiple NEDMOS array elements may be combined in a larger array. For example,
[0055] Underneath each gate structure G1-G4 are one or more P hole-collection stripes 204 to enhance collection of holes and convey the holes to corresponding portions of the P+ body contact regions 202a, 202b.
[0056] A NEDMOS array element may combine a different number of NEDMOS FETs. For example, a NEDMOS array element may combine two or three NEDMOS FETs that share a common source region S, which results in an area-efficient structure.
[0057] The area-efficient layout of the four NEDMOS FETs in
[0058] Multiple NEDMOS array elements may be tiled together for even greater IC area efficiency. For example,
[0059] NEDMOS array elements 600 can be standalone structures or combined in a variety of array sizes. Most generally, a NEDMOS array may comprise MN NEDMOS array elements 600, where M and N are both integers greater than or equal to one and where M and N may be equal to or different from each other. NEDMOS arrays are particularly well-suited for use in power amplifiers (PAS) and LNAs.
[0060] NEDMOS FETs in accordance with the present invention may be fabricated using additive processes, subtractive processes, or a combination of additive and subtractive processes.
[0075] Other fabrication recipes may be used to fabricate NEDMOS FETs having multiple P+ body contact regions 202 and one or more P hole-collection stripes 204. While the above description has focused on the structure and methods of manufacture of NEDMOS FETs, the structure and fabrication of similar LDMOS FETs would be essentially the same, albeit starting with a different substrate. Further, the structures and methods taught by this disclosure may be readily adapted to apply to P-type MOSFETs, with material polarities reversed, and consequently may also be used with complementary metal-oxide-semiconductor (CMOS) circuitry.
[0076] Circuits and devices in accordance with the present invention may be used alone or in combination with other components, circuits, and devices. Embodiments of the present invention may be fabricated as integrated circuits (ICs), which may be encased in IC packages and/or in modules for ease of handling, manufacture, and/or improved performance. In particular, IC embodiments of this invention are often used in modules in which one or more of such ICs are combined with other circuit components or blocks (e.g., filters, amplifiers, passive components, and possibly additional ICs) into one package. The ICs and/or modules are then typically combined with other components, often on a printed circuit board, to form part of an end-product such as a cellular telephone, laptop computer, or electronic tablet, or to form a higher-level module which may be used in a wide variety of products, such as vehicles, test equipment, medical devices, etc. Through various configurations of modules and assemblies, such ICs typically enable a mode of communication, often wireless communication.
[0077] As one example of further integration of embodiments of the present invention with other components,
[0078] The substrate 800 may also include one or more passive devices 806 embedded in, formed on, and/or affixed to the substrate 800. While shown as generic rectangles, the passive devices 806 may be, for example, filters, capacitors, inductors, transmission lines, resistors, antennae elements, transducers (including, for example, MEMS-based transducers, such as accelerometers, gyroscopes, microphones, pressure sensors, etc.), batteries, etc., interconnected by conductive traces on or in the substrate 800 to other passive devices 806 and/or the individual ICs 802a-802d. The front or back surface of the substrate 800 may be used as a location for the formation of other structures.
[0079] Another aspect of the invention includes methods for fabricating a MOSFET. One method includes: providing a substrate; forming an insulator layer on the substrate; forming an active layer on the insulator layer; forming a well region in the active layer; and forming at least one hole-collection stripe interdigitated with the well region. In some embodiments, the at least one hole-collection stripe has a higher voltage threshold V.sub.TH than the well region. In some embodiments, the method further includes forming a source region interdigitated by multiple body contact regions.
[0080] Embodiments of the present invention are useful in a wide variety of larger radio frequency (RF) circuits and systems for performing a range of functions, including (but not limited to) impedance matching circuits, RF power amplifiers, RF low-noise amplifiers (LNAs), phase shifters, attenuators, antenna beam-steering systems, charge pump devices, RF switches, etc. Such functions are useful in a variety of applications, such as radar systems (including phased array and automotive radar systems), radio systems (including cellular radio systems), and test equipment.
[0081] Radio system usage includes wireless RF systems (including base stations, relay stations, and hand-held transceivers) that use various technologies and protocols, including various types of orthogonal frequency-division multiplexing (OFDM), quadrature amplitude modulation (QAM), Code-Division Multiple Access (CDMA), Time-Division Multiple Access (TDMA), Wide Band Code Division Multiple Access (W-CDMA), Global System for Mobile Communications (GSM), Long Term Evolution (LTE), 5G, 6G, and WiFi (e.g., 802.11a, b, g, ac, ax, be) protocols, as well as other radio communication standards and protocols.
[0082] The term MOSFET, as used in this disclosure, includes any field effect transistor (FET) having an insulated gate whose voltage determines the conductivity of the transistor, and encompasses insulated gates having a metal or metal-like, insulator, and/or semiconductor structure. The terms metal or metal-like include at least one electrically conductive material (such as aluminum, copper, or other metal, or highly doped polysilicon, graphene, or other electrical conductor), insulator includes at least one insulating material (such as silicon oxide or other dielectric material), and semiconductor includes at least one semiconductor material.
[0083] As used in this disclosure, the term radio frequency (RF) refers to a rate of oscillation in the range of about 3 kHz to about 300 GHz. This term also includes the frequencies used in wireless communication systems. An RF frequency may be the frequency of an electromagnetic wave or of an alternating voltage or current in a circuit.
[0084] With respect to the figures referenced in this disclosure, the dimensions for the various elements are not to scale; some dimensions may be greatly exaggerated vertically and/or horizontally for clarity or emphasis. In addition, references to orientations and directions (e.g., top, bottom, above, below, lateral, vertical, horizontal, etc.) are relative to the example drawings, and not necessarily absolute orientations or directions.
[0085] Various embodiments of the invention can be implemented to meet a wide variety of specifications. Unless otherwise noted above, selection of suitable component values is a matter of design choice. Various embodiments of the invention may be implemented in any suitable integrated circuit (IC) technology (including but not limited to MOSFET structures), or in hybrid or discrete circuit forms. Integrated circuit embodiments may be fabricated using any suitable substrates and processes, including but not limited to standard bulk silicon, high-resistivity bulk CMOS, silicon-on-insulator (SOI), and silicon-on-sapphire (SOS). Unless otherwise noted above, embodiments of the invention may be implemented in other transistor technologies, such as BiCMOS, LDMOS, BCD, GaN HEMT, GaAs pHEMT, MESFET, FinFET, GAAFET, and SiC-based device technologies, using 2-D, 2.5-D, and 3-D structures. However, embodiments of the invention are particularly useful when fabricated using an SOI or SOS based process, or when fabricated with processes having similar characteristics. Fabrication in CMOS using SOI or SOS processes enables circuits with low power consumption, the ability to withstand high power signals during operation due to MOSFET stacking, good linearity, and high frequency operation (i.e., radio frequencies up to and exceeding 300 GHz). Monolithic IC implementation is particularly useful since parasitic capacitances generally can be kept low (or at a minimum, kept uniform across all units, permitting them to be compensated) by careful design.
[0086] Voltage levels may be adjusted, and/or voltage and/or logic signal polarities reversed, depending on a particular specification and/or implementing technology (e.g., NMOS, PMOS, or CMOS, and enhancement mode or depletion mode transistor devices). Component voltage, current, and power handling capabilities may be adapted as needed, for example, by adjusting device sizes, serially stacking components (particularly MOSFETs) to withstand greater voltages, and/or using multiple components in parallel to handle greater currents. Additional circuit components may be added to enhance the capabilities of the disclosed circuits and/or to provide additional functionality without significantly altering the functionality of the disclosed circuits.
[0087] A number of embodiments of the invention have been described. It is to be understood that various modifications may be made without departing from the spirit and scope of the invention. For example, some of the steps described above may be order independent, and thus can be performed in an order different from that described. Further, some of the steps described above may be optional. Various activities described with respect to the methods identified above can be executed in repetitive, serial, and/or parallel fashion.
[0088] It is to be understood that the foregoing description is intended to illustrate and not to limit the scope of the invention, which is defined by the scope of the following claims, and that other embodiments are within the scope of the claims. In particular, the scope of the invention includes any and all feasible combinations of one or more of the processes, machines, manufactures, or compositions of matter set forth in the claims below. (Note that the parenthetical labels for claim elements are for ease of referring to such elements, and do not in themselves indicate a particular required ordering or enumeration of elements; further, such labels may be reused in dependent claims as references to additional elements without being regarded as starting a conflicting labeling sequence).