HIGH-VOLTAGE, HIGH-POWER BATTERIES WITH DUAL-REDOX-CENTER FERROCENE-BASED ORGANIC CATHODE
20250323266 ยท 2025-10-16
Inventors
Cpc classification
H01M4/13
ELECTRICITY
H01M4/663
ELECTRICITY
C07F17/02
CHEMISTRY; METALLURGY
International classification
H01M4/62
ELECTRICITY
Abstract
A high-voltage, high-power battery for efficient energy storage and delivery is provided. It includes at least one anode crafted from lithium metal or zinc metal, paired with an organic cathode featuring an active material, specifically (ferrocenylmethyl) trimethylammonium iodide (FcNI), a ferrocene backbone introduced with methyltrimethylammonium iodide groups, denoted by formula (1):
##STR00001##
The battery also includes at least one porous polymer separator, characterized by a porosity ranging from approximately 30% to 90%, facilitating ion transport while maintaining structural integrity. Furthermore, the battery incorporates an ether electrolyte, enabling optimal electrochemical performance. It is worth noting that the introduced methyltrimethylammonium iodide groups enhances the redox activity of Fe.sup.3+/2+ and acts as active dual-redox centers for multiple electron transfer. Particularly, Fe.sup.3+/2+'s discharging plateau is enhanced to 0.8 V by introducing the methyltrimethylammonium iodide groups, which regulates the electron energy of the redox potential of Fe.
Claims
1. A high-voltage, high-power battery, comprising: at least one anode comprising one or more materials selected from lithium metal or zinc metal; at least one organic cathode comprising an active material comprising a (ferrocenylmethyl) trimethylammonium iodide (FcNI) with formula (1): ##STR00004## at least one porous polymer separator having a porosity from approximately 30% to 90%; and an ether electrocyte.
2. The battery of claim 1, wherein the FcNI is a ferrocene backbone introduced with methyltrimethylammonium iodide groups.
3. The battery of claim 1, wherein the introduced methyltrimethylammonium iodide groups enhances the redox activity of Fe.sup.3+/2+ and acts as active dual-redox centers for multiple electron transfer.
4. The battery of claim 3, wherein Fe.sup.3+/2+'s discharging plateau is increased with 0.5-1.0 V by introducing the methyltrimethylammonium iodide groups, which regulates the electron energy of the redox potential of Fe.
5. The battery of claim 1, wherein the battery has a maximum working voltage of 3.5V when the at least one anode comprising Li metal material.
6. The battery of claim 1, wherein the battery has a maximum working voltage of 1.7V when the at least one anode comprising Zn metal material.
7. The battery of claim 2, wherein the at least one organic cathode is prepared by mixing the FcNI, an electrically conductive particle and a binder in a solvent to obtain a mixture, and coating the mixture on a current collector with a subsequent drying process conducted at 40-70 C. in a vacuum oven for at least 24 hours.
8. The battery of claim 7, wherein the current collector is selected from a carbon cloth, a carbon paper, a graphite paper, a Ti foil/mesh, or a stainless steel stabled with high-valence-state chlorine.
9. The battery of claim 7, wherein the solvent is selected from monoglyme, diglyme, triglyme, or tetraglyme.
10. The battery of claim 7, wherein the electrically conductive particle is selected from a reduced graphene oxide, an activated carbon, a hollow carbon sphere, or a carbon cloth.
11. The battery of claim 7, wherein the binder is selected from styrene-butadiene rubber (SBR) or polyvinylidene fluoride (PVDF).
12. The battery of claim 1, wherein the ether electrocyte is an ether solvent with or without an additive.
13. The battery of claim 12, wherein the ether solvent is selected from monoglyme, diglyme, triglyme, tetraglyme, or a combination thereof in a volume ratio of 1:1/1:2/1:3/1:4.
14. The battery of claim 12, wherein the additive is selected from saccharin, vanillin, sorbitol, or aromatic analogs.
15. The battery of claim 14, wherein the additive comprises CO, F, O or SO3 radicals when the at least one anode comprising Zn metal material; and the additive comprises LiF, LiNO3, vinylene carbonate (VC), vinyl ethylene carbonate, allyl ethyl carbonate, or lithium bis(oxalato) borate when the at least one anode comprising Li metal material.
16. The battery of claim 12, wherein the ether electrocyte comprises Zn/Li salts.
17. The battery of claim 16, wherein the Zn salts are selected from Zn(TFSI).sub.2, Zn(FSI).sub.2, Zn(OTF).sub.2, Zn(ClO.sub.4).sub.2, ZnAc.sub.2, ZnCl.sub.2, or Zn(PF.sub.6).sub.2.
18. The battery of claim 16, wherein the Li salts are selected from LiTFSI, LiOTF, LiPF.sub.6, LiClO.sub.4, LiBF.sub.4, LiAsF.sub.6, LiDFOB.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0025] Embodiments of the invention are described in more details hereinafter with reference to the drawings, in which:
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DETAILED DESCRIPTION
[0038] In the following description, high-voltage, high-power batteries and the likes are set forth as preferred examples. It will be apparent to those skilled in the art that modifications, including additions and/or substitutions may be made without departing from the scope and spirit of the invention. Specific details may be omitted so as not to obscure the invention; however, the disclosure is written to enable one skilled in the art to practice the teachings herein without undue experimentation.
[0039] The term active material of an electrode used herein refers a material contributing directly to the electrode reaction including the charging reaction and the discharging reaction, and performs a major function of a battery system.
[0040] An anode as used herein refers to an electrode through which electric charge flows into a polarized electrical device. From an electrochemical point of view, negatively-charged anions move toward the anode and/or positively-charged cations move away from it to balance the electrons arriving from external circuitry. In a discharging battery, the anode is the negative terminal where electrons flow out. If the anode is composed of a metal, electrons that it gives up to the external circuit are accompanied by metal cations moving away from the electrode and into the electrolyte.
[0041] An organic cathode, as referred to herein, denotes an electrode within an electrical device that serves as the site where electric charge flows out of the device. From an electrochemical standpoint, in the context of batteries or other polarized electrical systems, positively charged cations typically migrate towards the organic cathode, while negatively charged anions move away from it, thus maintaining charge balance as electrons flow through the external circuitry. In the context of a discharging battery, the organic cathode functions as the positive terminal, aligning with the direction of conventional current. Internally, this outward flow of charge is facilitated by the movement of positive ions from the electrolyte towards the organic cathode, contributing to the overall electrochemical processes occurring within the device.
[0042] In accordance with a first aspect of the present invention, a high-voltage, high-power battery aimed at optimizing energy storage efficiency and overall performance is provided.
[0043] Comprising at least one anode constructed from lithium metal or zinc metal, and at least one organic cathode containing an active material, specifically (ferrocenylmethyl) trimethylammonium iodide (FcNI), this battery delivers exceptional power output and voltage stability. The FcNI compound, characterized by its unique ferrocene backbone with methyltrimethylammonium iodide groups, serves as an efficient redox mediator within the cathode, facilitating multiple electron transfer and enhancing the redox activity of Fe.sup.3+/2+. This enhancement extends the discharging plateau of Fe.sup.3+/2+ with an increasement of 0.5-1.0 V, effectively regulating the electron energy of the redox potential of iron. The battery also includes a porous polymer separator with optimized porosity ranging from approximately 30% to 90%, ensuring efficient ion transport between the anode and cathode. Additionally, an ether electrolyte is incorporated to promote ion conductivity and overall battery performance. It is worth noting that the compound satisfies formula (1):
##STR00003##
[0044] In some embodiments, when utilizing lithium metal as the anode material, the battery achieves a maximum working voltage of 3.5V, while with zinc metal, the maximum working voltage is 1.7V, showcasing its versatility across different metal compositions.
[0045] The organic cathode is prepared by blending FcNI with an electrically conductive particle and a binder in a solvent, which is subsequently coated onto a current collector and dried at 40-70 C. in a vacuum oven. The current collector options include carbon cloth, carbon paper, graphite paper, Ti foil/mesh, or stainless steel stabilized with high-valence-state chlorine, ensuring compatibility with various battery configurations. The solvent options include monoglyme, diglyme, triglyme, or tetraglyme, while the electrically conductive particles encompass reduced graphene oxide, activated carbon, hollow carbon spheres, or carbon cloth. Binders such as styrene-butadiene rubber (SBR) or polyvinylidene fluoride (PVDF) further enhance the stability and adhesion of the cathode material.
[0046] The ether electrolyte, including an ether solvent with or without additives, contributes to the overall performance and safety of the battery. Ether solvents like monoglyme, diglyme, triglyme, or tetraglyme are combined in various volume ratios, while additives such as saccharin, vanillin, sorbitol, or aromatic analogs provide additional stability and ion conductivity. Depending on the composition of the anode material, specific additives are selected to optimize battery performance and longevity. For zinc-based anodes, additives containing CO, F, O, or SO.sub.3 radicals are utilized, while lithium-based anodes benefit from additives like LiF, LiNO.sub.3, vinylene carbonate (VC), vinyl ethylene carbonate, allyl ethyl carbonate, or lithium bis(oxalato) borate. Moreover, the ether electrolyte may include Zn/Li salts, such as Zn(TFSI).sub.2, Zn(FSI).sub.2, Zn(OTF).sub.2, Zn(ClO.sub.4).sub.2, ZnAc.sub.2, ZnCl.sub.2, LiTFSI, LiOTF, LiPF.sub.6, LiClO.sub.4, LiBF.sub.4, LiAsF.sub.6, or LiDFOB, to further enhance battery performance and stability.
[0047] The synthetic scheme of (ferrocenylmethyl) trimethylammonium iodide (FcNI) is illustrated in
[0048] In one embodiment, bis(dimethylamino)methane is added dropwise to a solution of phosphoric acid in glacial acetic acid at 0 C. under N.sub.2. The reaction mixture is then warmed to room temperature and ferrocene is added and the mixture is stirred at reflux for 5 h. The reaction mixture is then diluted with water and separated with ethyl acetate. The organics are then extracted with 1M HCl. The aqueous extracts are basified to pH 10-12 with 4 M NaOH and subsequently extracted with ethyl acetate two times. The combined organics are washed with brine, dried with Na.sub.2SO.sub.4 and the solvent removed in vacuo. The crude product is purified with column chromatography (2% MeOH, 5% Et.sub.3N in ethyl acetate) to yield FcN, appeared as an orange oil.
[0049] The obtained FcN is dissolved in 5 mL diethyl ether. To this solution, methyl iodide is added dropwise at room temperature. Then the mixture is stirred for 2 h. The orange precipitate is filtered and washed twice with 20 mL diethyl ether. The final yellow powder is dried under vacuum to collect the final product, FcNI.
[0050] The FcNI is in the form of a yellow powder, characterized by a flaky solid structure with a smooth surface, as revealed in the scanning electron microscopy (SEM) images presented in
[0051] The molecular architecture of FcNI is further elucidated using .sup.1H nuclear magnetic resonance (NMR) spectroscopy, revealing the presence of four distinct types of protons (A:B:C:D in a ratio of 5:4:2:9). This pattern aligns with the proposed molecular structure of FcNI illustrated in
[0052] For calculating and recording the electrochemical measurements of the batteries and/or electrodes, the following will further detail the testing methods.
[0053] Briefly, the CR2032 coin-type battery with the polypropylene/polyethylene/polypropylene (PP/PE/PP) three-layer separator (Celgard 2325) is assembled for electrochemical measurements. Galvanostatic charge/discharge profiles are recorded by LAND CT2001A battery testing device. CHI 760E multichannel electrochemical workstation is employed to record the cyclic voltammetry (CV) and electrochemical impedance spectroscopy (EIS) data. The specific gravimetric energy densities (E) of the full cells are calculated by the equation as follows:
[0054] For kinetics analysis, the current, i, dependence on the sweep rate, v, is given by the relation:
[0055] A b value of 0.5 indicates that the current is controlled by semi-infinite diffusion, while b=1 indicates capacitive behavior. b belongs to 0.5-1 indicates a hybrid control. Using an analysis where the current response, i, is a combination of capacitor-like and diffusion-controlled behaviors:
[0056] By determining both k.sub.1 and k.sub.2, it is possible to calculate, as a function of potential, the fraction of current contributed by diffusion-controlled intercalation processes and those arising from capacitor-like processes.
[0057] To assess the redox characteristics of FcNI, the energy levels of the lowest unoccupied molecular orbital (LUMO) and the highest occupied molecular orbital (HOMO) are calculated through first-principles density-functional theory (DFT). Briefly, all the computations are conducted based on the density functional theory (DFT) using the Cambridge Sequential Total Energy Package (CASTEP) code of the Materials Studio software. The generalized gradient approximation (GGA) with the Perdew-Burke-Ernzerhof (PBE) functional is used to describe the electronic exchange and correlation effects. The kinetic-energy cutoff is set as 500 eV. The geometry optimization within the conjugate gradient method is performed with forces on each atom less than 0.05 eV/A. Additionally, the converge thresholds for energy and force are set to 10.sup.5 eV and 0.02 eV/A, respectively. Brillouin zone is sampled by a y a k-point mesh of 111. The Gibbs free energy change (G) of intermediates is computed to predict the reaction path. The G is calculated as:
where E(gse), E(zpe) and TAS are the ground-state energy, zero-point energy and entropy term, respectively, with the latter two taking vibration frequencies from the density functional theory (DFT) calculation.
[0058] T is set to 298.15 K. The free energy (G) of different products is also defined as:
where the E(product) is the energy of product in each step and E(reactant) is the total energy of reactants FcNI at the oxidation state.
[0059] As depicted in
[0060] To scrutinize the distinctive electrochemical attributes of FcNI, characterized by multiple redox reactions and significantly enhanced voltage, a zinc (Zn) battery is employed as a model system for study.
[0061] In one embodiment, for FcNI cathode, FcNI powder, ketjenblack (KB), and PVDF are mixed in N-Methylpyrrolidone solvent with a mass ratio of 7:2:1, followed by vigorously stirring for 20 minutes. Then, the slurry is coated on a flexible carbon cloth. The cathode is obtained after drying at 50 C. in a vacuum oven for 24 h. Zn foil is used as an anode electrode. The electrolyte is fabricated by dissolving 1 M lithium ZnTFSI salts into the DME solvents.
[0062] For comparisons, the I.sub.2 and Fc electrodes are also fabricated. Briefly, YP50 disks are prepared by mixing YP50 powder, KB, and PVDF in N-methylpyrrolidone solvent with a mass ratio of 5:2:1, followed by vigorously stirring for 20 minutes. Next, the slurry is coated on a titanium foil and dried at 70 C. in a vacuum oven for 24 h. Then YP50 disks and I.sub.2 or Fc are put into a stainless reactor. The reactor us then sealed and heated to 70 C. for 12 h. I.sub.2 or Fc loading (50 wt %) is measured by subtracting the mass of pure YP50 from the YP50 with I.sub.2 loading.
[0063] Illustrated in
[0064] The redox processes occurring during charge storage are examined through in-situ Raman and ex-situ X-ray photoelectron spectroscopy (XPS) of polarized electrodes at varying voltages. As shown in
[0065] The electrochemical properties of FcNI are further systematically evaluated using metal Zn as the counter electrode.
[0066] The cycling performance of the Zn-FcNI cell is evaluated (
[0067] Furthermore, by pairing a FcNI positive electrode with a Li metal anode, rechargeable lithium (Li) batteries are evaluated. For Li-FcNI cell assembly, the cathode fabrication is same as the aforementioned, but anode electrode is utilized Li foil. The electrolyte is fabricated by dissolving 1 M lithium salts LiTFSI into the mixture of DOL and DME solvents with a volume ratio of 1:1 in a glove box filled with Ar atmosphere.
[0068] As shown in
[0069] The rate capabilities of Li-FcNI are also investigated. The Li-FcNI battery shows stable reversible capacities of 400, 384, 370 and 349 mAh.sub.Fe, I g.sup.1 at current densities of 1, 2, 3, and 5 A g.sup.1, respectively. Even at a high loading current of 10 A g.sup.1, the FcNI battery can still render a capacity of 327 mAh g.sup.1, which corresponds to 82% of the initial specific capacity (
[0070] The fundamental mechanisms responsible for charge storage kinetics of the FcNI cathode is further examined using electrochemical characterization are further investigated.
[0071] Cyclic voltammetry curves of FcNI at various scan rates (0.2-50 mV s.sup.1) show two cathodic and anodic peaks in good agreement with the two plateaus observed in Zn (
[0072] Moreover, the redox reaction kinetics are evaluated by electrochemical impedance spectroscopy (EIS, recorded by CHI 760E multichannel electrochemical workstation) surveyed at different voltages from low to medium to high values (
[0073] In summary, the present invention promotes the energy storage performance of ferrocene backbones by incorporating a redox-active group to achieve multi-electron transfer chemistry. The FcNI design maximizes the tunability of organic molecules, allowing for adjustment of capacity, voltage, conductivity, and redox kinetics for electrode materials. Firstly, the meticulously designed functional groups highly facilitate the redox activity of Fe.sup.3+/2+ and simultaneously act as active redox centers, enabling a multiple electron transfer and thus yielding high capacity. Secondly, the discharging plateau of Fe.sup.3+2+ is activated to 1.7 V vs. Zn/Zn.sup.2+ or 3.5 V vs. Li/Li.sup.+ due to electronic cloud interaction between two active centers, which regulates the electron energy related to the redox potential of Fe. Thirdly, both the I.sup.0/ and activated high-voltage Fe.sup.3+/2+ redox feature intrinsically fast kinetics for a high-power cathode. The rechargeable Zn/Li-FcNI cells demonstrate excellent reversibility over thousands of cycles, delivering a capacity of over 400 mAh g.sub.Fe, I.sup.1 (200 mAh g.sub.FcNI.sup.1). The energy densities of Zn-FcNI and Li-FcNI can reach 250 and 595 Wh kg.sup.1 based on the mass of FcNI, and energy densities of 155 and 463 Wh kg.sup.1 remain at a high power of 45000 W and 300000 W, respectively.
[0074] The foregoing description of the present invention has been provided for the purposes of illustration and description. It is not intended to be exhaustive or to limit the invention to the precise forms disclosed. Many modifications and variations will be apparent to the practitioner skilled in the art.
[0075] The embodiments were chosen and described in order to best explain the principles of the invention and its practical application, thereby enabling others skilled in the art to understand the invention for various embodiments and with various modifications that are suited to the particular use contemplated.