Method and system for mixed group V precursor process
12518962 ยท 2026-01-06
Assignee
Inventors
Cpc classification
H10P14/668
ELECTRICITY
H10P14/662
ELECTRICITY
International classification
Abstract
A method of forming a layer includes introducing a Group III precursor in a reactor, introducing a hydride Group V precursor in the reactor, and introducing a metal-organic Group V precursor in the reactor to form the layer. The method can further include mixing the hydride Group V precursor and the metal-organic Group V precursor. Advantageously, the layer and method of forming the layer utilize mixed Group V precursors, improve uniformity, decrease thermal sensitivity of the end material, normalize concentration profiles of precursors, improve yield, increase manufacturing efficiency, improve control of III-V ratios (e.g., pressure, growth rate, flux), and reduce manufacturing costs.
Claims
1. A method of forming a layer, the method comprising: introducing a Group III precursor in a reactor; introducing a hydride Group V precursor in the reactor; and introducing a metal-organic Group V precursor in the reactor to form the layer, wherein the hydride Group V precursor and the metal-organic Group V precursor comprise the same Group V element.
2. The method of claim 1, further comprising mixing the hydride Group V precursor and the metal-organic Group V precursor.
3. The method of claim 2, wherein the mixing occurs in a precursor manifold of the reactor.
4. The method of claim 2, wherein the mixing occurs in a nozzle or a showerhead of the reactor.
5. The method of claim 2, wherein the mixing occurs in a reaction chamber of the reactor.
6. The method of claim 2, wherein the mixing comprises normalising a concentration profile of the hydride Group V precursor and the metal-organic Group V precursor.
7. The method of claim 2, wherein: the mixing comprises controlling a mass concentration ratio between the hydride Group V precursor and the metal-organic Group V precursor, or the mixing comprises controlling reaction kinetics of the hydride Group V precursor and the metal-organic Group V precursor to control uniformity of the layer.
8. The method of claim 1, wherein the introducing the hydride Group V precursor comprises flowing phosphine (PH.sub.3), arsine (AsH.sub.3), ammonia (NH.sub.3), stibine (SbH.sub.3), or bismuthine (BiH.sub.3).
9. The method of claim 1, wherein the introducing the metal-organic Group V precursor comprises flowing tertiary-butyl phosphine (TBP) (C.sub.12H.sub.27P), bisphosphinoethane (BPE) (C.sub.2H.sub.8P.sub.2), trimethyl arsine (TMA) (C.sub.3H.sub.9As), tertiary-butyl arsine (TBA) (C.sub.4H.sub.11As), monoethyl arsine (MEA) (C.sub.2H.sub.5As), tertiary-butyl amine (TBAm) (C.sub.4H.sub.11N), dimethylhydrazine (DMHy) (C.sub.2H.sub.8N.sub.2), phenylhydrazine (C.sub.6H.sub.8N.sub.2), trimethyl antimony (TMSb) (C.sub.3H.sub.9Sb), triethyl antimony (TESb) (C.sub.6H.sub.15Sb), tri-isopropyl antimony (TIPSb) (C.sub.9H.sub.21Sb), or a bismuth metal-organic framework (Bi-MOF).
10. The method of claim 1, wherein: the hydride Group V precursor comprises phosphine (PH.sub.3), and the metal-organic Group V precursor comprises tertiary-butyl phosphine (TBP) (C.sub.12H.sub.27P).
11. The method of claim 1, wherein: the hydride Group V precursor comprises arsine (AsH.sub.3) and the metal-organic Group V precursor comprises trimethyl arsine (TMA) (C.sub.3H.sub.9As), the hydride Group V precursor comprises ammonia (NH.sub.3) and the metal-organic Group V precursor comprises dimethylhydrazine (DMHy) (C.sub.2H.sub.8N.sub.2), or the hydride Group V precursor comprises stibine (SbH.sub.3) and the metal-organic Group V precursor comprises trimethyl antimony (TMSb) (C.sub.3H.sub.9Sb).
12. A method of forming a layered structure, the method comprising: combining a hydride Group V precursor and a metal-organic Group V precursor; and combining a Group III precursor and the hydride and metal-organic Group V precursors in a reaction chamber to form a III-V semiconductor layer on a substrate, wherein the hydride Group V precursor and the metal-organic Group V precursor comprise the same Group V element.
13. The method of claim 12, wherein the combining the Group III precursor and the hydride and metal-organic Group V precursors comprises reacting the Group III precursor and the hydride and metal-organic Group V precursors in a metal-organic chemical vapor deposition (MOCVD) reaction chamber.
14. The method of claim 12, wherein the combining the hydride and metal-organic Group V precursors comprises combining the hydride and metal-organic Group V precursors in a precursor manifold, a nozzle, or a showerhead prior to combining the Group III precursor and the hydride and metal-organic Group V precursors in the reaction chamber.
15. The method of claim 12, wherein the combining the hydride and metal-organic Group V precursors comprises separately introducing the hydride and metal-organic Group V precursors into the reaction chamber.
16. The method of claim 12, wherein the combining comprises sequentially introducing the hydride Group V precursor, the metal-organic Group V precursor, and the Group III precursor into the reaction chamber, and wherein: the sequentially introducing comprises introducing the Group III precursor with one of the Group V precursors separate from the other Group V precursor, or the sequentially introducing comprises introducing the hydride and metal-organic Group V precursors separate from the Group III precursor.
17. A layered structure comprising: a layer comprising a III-V material grown with a hydride Group V precursor and a metal-organic Group V precursor, wherein the hydride Group V precursor and the metal-organic Group V precursor comprise the same Group V element.
18. The layered structure of claim 17, wherein the layer comprises a uniformity that is higher than a uniformity of the layer comprising the III-V material grown only with the hydride Group V precursor or only with the metal-organic Group V precursor.
19. The layered structure of claim 17, wherein the layer comprises a uniformity having a cross-wafer wavelength standard deviation of less than or equal to 0.1%.
20. The layered structure of claim 17, wherein the layer comprises indium gallium arsenide (InGaAs), indium gallium phosphide (InGaP), gallium indium arsenide phosphide (GaInAsP), indium arsenide phosphide (InAsP), aluminum indium gallium arsenide phosphide (AlInGaAsP), or gallium arsenide phosphide (GaAsP).
21. A heterojunction bipolar transistor (HBT) comprising the layered structure as claimed in claim 17; a field effect transistor (FET) comprising the layered structure as claimed in claim 17; or a photonic device that emits or detects light comprising the layered structure as claimed in claim 17.
Description
BRIEF DESCRIPTION OF THE DRAWINGS/FIGURES
(1) The accompanying drawings, which are incorporated herein and form part of the specification, illustrate the aspects and, together with the description, further serve to explain the principles of the aspects and to enable a person skilled in the relevant art(s) to make and use the aspects.
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(16) The features and exemplary aspects of the aspects will become more apparent from the detailed description set forth below when taken in conjunction with the drawings, in which like reference characters identify corresponding elements throughout. In the drawings, like reference numbers generally indicate identical, functionally similar, and/or structurally similar elements. Additionally, generally, the left-most digit(s) of a reference number identifies the drawing in which the reference number first appears. Unless otherwise indicated, the drawings provided throughout the disclosure should not be interpreted as to-scale drawings.
DETAILED DESCRIPTION
(17) This specification discloses one or more aspects that incorporate the features of this present invention. The disclosed aspect(s) merely exemplify the present invention. The scope of the invention is not limited to the disclosed aspect(s). The present invention is defined by the claims appended hereto.
(18) The aspect(s) described, and references in the specification to one aspect, an aspect, an example aspect, an exemplary aspect, etc., indicate that the aspect(s) described can include a particular feature, structure, or characteristic, but every aspect may not necessarily include the particular feature, structure, or characteristic. Moreover, such phrases are not necessarily referring to the same aspect. Further, when a particular feature, structure, or characteristic is described in connection with an aspect, it is understood that it is within the knowledge of one skilled in the art to affect such feature, structure, or characteristic in connection with other aspects whether or not explicitly described.
(19) Spatially relative terms, such as beneath, below, lower, above, on, upper and the like, can be used herein for ease of description to describe one element or feature's relationship to another element(s) or feature(s) as illustrated in the figures. The spatially relative terms are intended to encompass different orientations of the device in use or operation in addition to the orientation depicted in the figures. The apparatus can be otherwise oriented (rotated 90 degrees or at other orientations) and the spatially relative descriptors used herein can likewise be interpreted accordingly.
(20) The term about or substantially or approximately as used herein means the value of a given quantity that can vary based on a particular technology. Based on the particular technology, the term about or substantially or approximately can indicate a value of a given quantity that varies within, for example, 0.1-10% of the value (e.g., 0.1%, 1%, 2%, 5%, or 10% of the value).
(21) The term epitaxy or epitaxial as used herein means crystalline growth of material, for example, via high temperature deposition. Epitaxy can be affected in a MBE tool in which layers are grown on a heated substrate in an ultra-high vacuum environment. Elemental sources are heated in furnaces and directed towards the substrate without carrier gases. The elemental constituents react at the substrate surface to create a deposited layer.
(22) Epitaxy can also be performed in a metal-organic vapor phase epitaxy (MOVPE) tool, also known as a MOCVD tool. Compound metal-organic and hydride sources flow over a heated surface using a carrier gas, for example, hydrogen. Epitaxial deposition in the MOCVD tool occurs at higher pressures than in an MBE tool. The compound constituents are cracked in the gas phase and then reacted at the surface to grow layers of desired composition.
(23) The term substrate as used herein means a planar wafer on which subsequent layers may be deposited, formed, or grown. A substrate may be formed of a single element (e.g., Si) or a compound material (e.g., GaAs), and may be doped or undoped. In some aspects, for example, a substrate can include Si, Ge, GaAs, GaN, GaP, GaSb, InP, InSb, a Group IV semiconductor, a Group III-V semiconductor, a Group II-VI semiconductor, graphene, silicon carbide (SiC), or sapphire.
(24) A substrate may be on-axis, that is where the growth surface aligns with a crystal plane. For example, a substrate can have <100> crystal orientation. Reference herein to a substrate in a given crystal orientation also encompass a substrate which is miscut by up to about 20 towards another crystallographic direction. For example, a (100) substrate miscut towards the (111) plane.
(25) The term monolithic as used herein means a layer or substrate comprising bulk (e.g., single) material throughout. Alternatively, the layer or substrate may be porous for some or all of its thickness.
(26) The term compound semiconductor material or Group III-V semiconductor or III-V semiconductor or III-V material as used herein means including one or more materials from Group III of the periodic table (e.g., group 13 elements: boron (B), aluminum (Al), gallium (Ga), indium (In), thallium (Tl)) with one or more materials from Group V of the periodic table (e.g., group 15 elements: nitrogen (N), phosphorus (P), arsenic (As), antimony (Sb), bismuth (Bi)). The compounds have a 1:1 combination of Group III and Group V regardless of the number of elements from each group. Subscripts in chemical symbols of compounds refer to the proportion of that element within that group. For example, Al.sub.0.25Ga.sub.0.75As means the Group III part comprises 25% Al, and thus 75% Ga, while the Group V part comprises 100% As.
(27) The term Group IV semiconductor as used herein indicates comprising one or more materials from Group IV of the periodic table (e.g., group 14 elements: carbon (C), silicon (Si), germanium (Ge), tin (Sn), lead (Pb)).
(28) The term Group II-VI semiconductor as used herein indicates comprising one or more materials from Group II of the periodic table (e.g., group 12 elements: zinc (Zn), cadmium (Cd), mercury (Hg)) with one or more materials from Group VI of the periodic table (e.g., group 16 elements: oxygen (O), sulfur (S), selenium (Se), tellurium (Te)).
(29) The term doping or doped as used herein means that a layer or material contains a small impurity concentration of another element (dopant) which donates (donor) or extracts (acceptor) charge carriers from the parent material and therefore alters the conductivity. Charge carriers may be electrons or holes. A doped material with extra electrons is called n-type while a doped material with extra holes (fewer electrons) is called p-type.
(30) The term crystalline as used herein means a material or layer with a single crystal orientation. In epitaxial growth or deposition, subsequent layers with the same or similar lattice constant follow the registry of the previous crystalline layer and therefore grow with the same crystal orientation or crystallinity. As will be understood by a person of ordinary skill in the art, crystal orientation, for example, <100> means the face of cubic crystal structure and encompasses [100], [010], and [001] orientations using the Miller indices. Similarly, for example, <0001> encompasses [0001] and [000-1], except if the material polarity is critical. Also, integer multiples of any one or more of the indices are equivalent to the unitary version of the index. For example, (222) is equivalent to (111).
(31) The term lattice matched as used herein means that two crystalline layers have the same, or similar, lattice spacing such that the second layer will tend to grow isomorphically (e.g., same crystalline form) on the first layer.
(32) The term lattice constant as used herein means the unstrained lattice spacing of the crystalline unit cell.
(33) The term lattice coincident as used herein means that a crystalline layer has a lattice constant which is, or is close to, an integer multiple of the previous layer so that the atoms can be in registry with the previous layer.
(34) The term deposition as used herein means the depositing of a layer on another layer or substrate. Deposition encompasses epitaxy, PVD, CVD, powder bed deposition, and/or other known techniques to deposit material in a layer.
(35) The term lateral or in-plane as used herein means parallel to the surface of the substrate and perpendicular to the growth direction.
(36) The term vertical or out-of-plane as used herein means perpendicular to the surface of the substrate and in the growth direction.
(37) The term III-V ratio or III-V ratios as used herein means a pressure ratio of Group III to Group V species, a growth rate ratio of Group III to Group V species, and/or a flux ratio of Group III to Group V species.
(38) The term cross-wafer wavelength standard deviation or cross-wafer compositional uniformity as used herein means a standard deviation () defined as
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(40) The standard deviation represents the variability of wavelength. Since wavelength is a function of the material composition, the standard deviation characterizes the composition variation across the wafer.
(41) Numerical values, including endpoints of ranges, can be expressed herein as approximations preceded by the term about, substantially, approximately, or the like. In such cases, other aspects include the particular numerical values. Regardless of whether a numerical value is expressed as an approximation, two aspects are included in this disclosure: one expressed as an approximation, and another not expressed as an approximation. It will be further understood that an endpoint of each range is significant both in relation to another endpoint, and independently of another endpoint.
(42) Exemplary Reactors
(43) As discussed above, epitaxy can be used to grow high quality, single crystal III-V semiconductors, which can be used for electronic and optoelectronic devices. Such devices find application in RF/wireless communication, tele and data communication, 3D sensing and power electronics. Epitaxy can include molecular beam epitaxy (MBE) or metal-organic vapor phase epitaxy (MOVPE), also known as metal-organic chemical vapor deposition (MOCVD). In MBE, a source material is heated to produce an evaporated beam of atoms/molecules in an ultra-high vacuum (e.g., about 10.sup.9 torr) that can condense onto a heated substrate. Elemental sources can be heated (e.g., in furnaces) and directed towards the substrate without carrier gases (e.g., H.sub.2), and the elemental constituents can react at the substrate surface to form an epitaxial layer. The elemental beams are turned on and off through the use of shutters.
(44) In MOCVD, hydride and/or metal-organic sources (e.g., precursors) can flow over a heated substrate in a reaction chamber using a carrier gas (e.g., H.sub.2) to decompose the compound precursors. The compound precursors are decomposed (e.g., cracked, pyrolised) in the gas phase into their constituent elements and then reacted at the substrate surface to form an epitaxial layer. The cracking and subsequent reaction of the precursors can be dependent upon the precursor concentration, the substrate temperature, the flowing gas temperature, the precursor pressure, and/or the reaction chamber pressure.
(45) In order to maintain uniformity throughout the formed epitaxial layer, the reaction environment needs to be optimized and highly controlled at each point across the substrate surface. Different precursors decompose (e.g., crack) and react at different temperatures and can have different concentration profiles across the substrate surface. In general, Group III precursors are reasonably manageable since almost all decompose above a critical temperature (e.g., cracking efficiency is about 100%) and the corresponding concentration profiles are relatively uniform.
(46) However, Group V precursors are more complex and the cracking temperature and efficiency can vary considerably for each Group V precursor. Further, III-V semiconductors are generally formed in an excess Group V environment that can further complicate Group V conditions in the reaction chamber. Additionally, the situation is further complicated for mixed Group V materials, where the Group V sublattice includes at least two Group V elements (e.g., GaAsP.sub.1-x, In.sub.yGa.sub.1-yAs.sub.zP.sub.1-z).
(47) Two classes of Group V materials used in epitaxy processes (e.g., MOCVD) include hydride precursors and metal-organic precursors. Hydride precursors include a Group V element bonded to hydrogen (e.g., phosphine (PH.sub.3), arsine (AsH.sub.3)). Metal-organic precursors include a Group V element bonded to hydrocarbon ligands (e.g., tertiary-butyl phosphine (TBP) (C.sub.12H.sub.27P), trimethyl arsine (TMA) (C.sub.3H.sub.9As)). The selection of Group V precursors depends on many factors including availability, purity, cost, and/or safety.
(48) For safety reasons, metal-organic Group V precursors are preferable to hydride Group V precursors. Metal-organic Group V precursors can provide better uniformity, but at the expense of greater cost, more impurities, and inherent carbon (C) doping. For example, the concentration of undesirable contaminants (e.g., oxygen and/or sulphur) in metal-organic Group V precursors can be significantly higher than in hydride Group V precursors which can decrease the quality and purity of a formed epitaxial layer. Further, metal-organic Group V precursors include an inherent carbon (C) subspecies that can dope the formed layer and may be unacceptable for certain devices.
(49) Aspects of mixed Group V precursor apparatuses, systems, and methods as discussed below can improve uniformity of an epitaxial layer, normalize concentration/incorporation profiles of precursors, improve on-wafer yield (e.g., via improved cross-wafer uniformity), improve wafer-to-wafer yield (e.g., via reduced mean wavelength variation wafer to wafer), increase manufacturing efficiency, improve control of III-V ratios (e.g., pressure, growth rate, flux), and reduce manufacturing costs (e.g., minimize the amount of metal-organic precursors needed). Further, aspects of mixed Group V precursors in a planetary reaction chamber (e.g., MOCVD) can provide a multiple-zone nozzle for different Group V precursors in different zones, enable control of when a specific Group V precursor enters a boundary layer and/or a reaction zone at a surface, and finely tune reaction kinetics at the surface and thereby control layer composition and uniformity.
(50)
(51) As shown in
(52) In some aspects, Group III precursor 112 can include metal-organic Group III precursors (e.g., trimethyl aluminum (TMA) (Al.sub.2(CH.sub.3).sub.6), triethyl aluminum (TEA) (Al.sub.2(C.sub.2H.sub.5).sub.6), trimethyl gallium (TMG) (Ga(CH.sub.3).sub.3), triethyl gallium (TEG) (Ga(C.sub.2H.sub.5).sub.3), trimethyl indium (TMI) (In(CH.sub.3).sub.3), triethyl indium (TEI) (InC.sub.6H.sub.15), etc.). In some aspects, hydride Group V precursor 114 can include phosphine (PH.sub.3), arsine (AsH.sub.3), ammonia (NH.sub.3), stibine (SbH.sub.3), or bismuthine (BiH.sub.3).
(53) In some aspects, metal-organic Group V precursor 116 can include tertiary-butyl phosphine (TBP) (C.sub.12H.sub.27P), bisphosphinoethane (BPE) (C.sub.2H.sub.8P.sub.2), trimethyl arsine (TMA) (C.sub.3H.sub.9As), tertiary-butyl arsine (TBA) (C.sub.4H.sub.11As), monoethyl arsine (MEA) (C.sub.2H.sub.5As), tertiary-butyl amine (TBAm) (C.sub.4H.sub.11N), dimethylhydrazine (DMHy) (C.sub.2H.sub.8N.sub.2), phenylhydrazine (C.sub.6H.sub.8N.sub.2), trimethyl antimony (TMSb) (C.sub.3H.sub.9Sb), triethyl antimony (TESb) (C.sub.6H.sub.15Sb), tri-isopropyl antimony (TIPSb) (C.sub.9H.sub.21Sb), or a bismuth metal-organic framework (Bi-MOF).
(54) In all cases, the precursors 112, 114, and 116 are transported to the growth environment using a carrier gas 111 (e.g., H.sub.2). For metal-organic sources, this is achieved by bubbling the hydrogen through the source reagent to effect pick up. For hydride precursors, the precursor and carrier gas are combined after the hydride gas leaves a high pressure cylinder.
(55) Mass flow controllers 120a, 120b, 120c can be configured to measure and control the flow of precursor sources 110 (e.g., Group III precursor 112, hydride Group V precursor 114, metal-organic Group V precursor 116) to planetary reaction chamber 200. As shown in
(56) In some aspects, mass flow controllers 120a, 120b can mix hydride Group V precursor 114 and metal-organic Group V precursor 116, for example, as shown in
(57) Pressure controller 130 can be configured to control the pressure precursor sources 110 inside the planetary reaction chamber 200. As shown in
(58) Planetary reaction chamber 200 can be configured to react (e.g., decompose) precursor sources 110 at high temperature to form epitaxial layer 210. As shown in
(59) In some aspects, reactor 100 can include a showerhead reaction chamber. For example, as shown in
(60) Exemplary Reaction Chambers
(61)
(62) As shown in
(63) In some aspects, hydride Group V precursor inlet 214 (e.g., hydride Group V precursor 114) and metal-organic Group V precursor inlet 216 (e.g., metal-organic Group V precursor 116) flows can be mixed before nozzle 217, at nozzle 217, and/or in planetary reaction chamber 200. For example, as shown in
(64) In some aspects, planetary reaction chamber 200 can include optical source 220 and optical detector 230 configured to measure one or more properties (e.g., uniformity, thickness, temperature, etc.) of epitaxial layer 210. For example, as shown in
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(66)
(67) As shown in
(68) Exemplary Epitaxy Process with Mixed Group V Precursors
(69)
(70) As shown in
(71) During Group III precursor reaction 510, Group III precursor 512 undergoes decomposition (e.g., cracking, pyrolysis) as it approaches epitaxial layer 210. Group III precursor 512 decomposes to Group III precursor subspecies 512a, which absorbs onto the surface of epitaxial layer 210 at Group III lattice step edge (e.g., 512b). Group III lattice step edge incorporation 512b enables the reaction of the Group III element (e.g., Al, Ga, In) with a Group V element (e.g., As, P, N, Sb, Bi) to form a new epitaxial layer of epitaxial layer 210. Reaction by-products 530 remaining from decomposition of Group III precursor 512 are removed from reaction chamber 200, 200.
(72) Mixed Group V precursors reaction 520 can be configured to provide a Group V element (e.g., P, As, N, Sb, Bi) in a new epitaxial sublayer of epitaxial layer 210. Mixed Group V precursors reaction 520 can be further configured to decrease concentration variations across the wafer 202 to normalize concentration profile of Group V to achieve profile 910 shown in
(73) During mixed Group V precursors reaction 520, hydride Group V precursor 514 and metal-organic Group V precursor 516 mix to form mixed Group V precursors 522. Mixed Group V precursors 522 undergo decomposition (e.g., cracking, pyrolysis) as they approach epitaxial layer 210. Mixed Group V precursors 522 decompose to mixed Group V precursors 522 subspecies 522a, which absorbs onto the surface of epitaxial layer 210 at mixed Group V lattice step edge (e.g., 522b). Mixed Group V lattice step edge incorporation 522b enables the reaction of the Group V element (e.g., P, As, N, Sb, Bi) with a Group III element (e.g., Al, Ga, In) to form a new epitaxial layer of epitaxial layer 210. Reaction by-products 530 remaining from decomposition of Group V precursor 520 are removed from reaction chamber 200, 200.
(74) In some aspects, mixed Group V precursors 522 can include phosphine (PH.sub.3) and tertiary-butyl phosphine (TBP) (C.sub.12H.sub.27P). In some aspects, mixed Group V precursors 522 can include arsine (AsH.sub.3) and trimethyl arsine (TMA) (C.sub.3H.sub.9As). In some aspects, mixed Group V precursors 522 can include ammonia (NH.sub.3) and dimethylhydrazine (DMHy) (C.sub.2H.sub.8N.sub.2). In some aspects, mixed Group V precursors 522 can include stibine (SbH.sub.3) and trimethyl antimony (TMSb) (C.sub.3H.sub.9Sb). In some aspects, mixed Group V precursors 522 can include bismuthine (BiH.sub.3) and a bismuth metal-organic framework (Bi-MOF).
(75) The combination of Group III precursor reaction 510 and mixed Group V precursors reaction 520 forms epitaxial layer 210. In some aspects, epitaxy process 500 can be performed on a substrate to form epitaxial layer 210. For example, as shown in
(76) In some aspects, epitaxial layer 210 can have a uniformity that is higher than a uniformity of a layer having a III-V material grown only with hydride Group V precursor 514, rather than mixed Group V precursors 522. For example, the uniformity (e.g., cross-wafer compositional uniformity, which translates into lasing wavelength uniformity) of epitaxial layer 210 can improve by about 250%. For example, a cross-wafer standard deviation of about 3 nm or 0.23% at nominally the same wavelength (for example, about 1350 nm) for an epitaxial layer grown only with hydride Group V precursor 514 can be reduced to a cross-wafer standard deviation of about less than 1 nm or <0.1% at nominally the same wavelength (for example, about 1350 nm) for epitaxial layer 210 grown with mixed Group V precursors 522. In some aspects, epitaxial layer 210 can include any III-V semiconductor. For example, epitaxial layer 210 can include indium gallium arsenide (InGaAs), indium gallium phosphide (InGaP) gallium indium arsenide phosphide (GaInAsP), indium arsenide phosphide (InAsP), aluminum indium gallium arsenide phosphide (AlInGaAsP), or gallium arsenide phosphide (GaAsP).
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(78) In some aspects, layered structure 600 formed from epitaxy process 500 can be part of a device (e.g., HBT, FET, HFET, HEMT, PHEMT, PIN diode, APD, EEL, DFB, VCSEL, LED, or other electronic or photonic/optoelectronic device). For example, a HBT can include layered structure 600. For example, a FET, such as a HFET, a HEMT, or a PHEMT, can include layered structure 600. For example, a photonic device that emits or detects light can include layered structure 600.
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(80) In some aspects, mixed Group V precursors 522 can normalize (e.g., flatten) hydride and metal-organic Group V concentration distributions 700, 800 such that cross-wafer concentration profile plot 910 is substantially constant and/or linear across the wafer diameter. For example, as shown in
(81)
(82) Although
(83) Exemplary Flow Diagrams
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(85) As shown in
(86) In some aspects, epitaxial layer 210 can be formed on substrate 202 and form layered structure 600 (shown in
(87) As shown in
(88) In some aspects, epitaxial layer 210 can form a III-V semiconductor layer. In some aspects, epitaxial layer 210 can be formed on substrate 202 and form layered structure 600 (shown in
(89) It is to be understood that the phraseology or terminology herein is for the purpose of description and not of limitation, such that the terminology or phraseology of the present specification is to be interpreted by those skilled in relevant art(s) in light of the teachings herein.
(90) The following examples are illustrative, but not limiting, of the aspects of this disclosure. Other suitable modifications and adaptations of the variety of conditions and parameters normally encountered in the field, and which would be apparent to those skilled in the relevant art(s), are within the spirit and scope of the disclosure.
(91) While specific aspects have been described above, it will be appreciated that the aspects can be practiced otherwise than as described. The description is not intended to limit the scope of the claims.
(92) The aspects have been described above with the aid of functional building blocks illustrating the implementation of specified functions and relationships thereof. The boundaries of these functional building blocks have been arbitrarily defined herein for the convenience of the description. Alternate boundaries can be defined so long as the specified functions and relationships thereof are appropriately performed.
(93) The foregoing description of the specific aspects will so fully reveal the general nature of the aspects that others can, by applying knowledge within the skill of the art, readily modify and/or adapt for various applications such specific aspects, without undue experimentation, without departing from the general concept of the aspects. Therefore, such adaptations and modifications are intended to be within the meaning and range of equivalents of the disclosed aspects, based on the teaching and guidance presented herein.
(94) The breadth and scope of the aspects should not be limited by any of the above-described exemplary aspects, but should be defined only in accordance with the following claims and their equivalents.