INTEGRATED CIRCUIT DEVICE
20260013204 ยท 2026-01-08
Assignee
Inventors
- Juhun PARK (Seoul, KR)
- Deokhan BAE (Suwon-si, KR)
- Myungyoon UM (Seoul, KR)
- Yuri LEE (Hwaseong-si, KR)
- Yoonyoung JUNG (Suwon-si, KR)
- Sooyeon HONG (Yongin-si, KR)
Cpc classification
H10W10/014
ELECTRICITY
H10D84/832
ELECTRICITY
International classification
Abstract
An integrated circuit device includes: a first fin-type active region and a second fin-type active region that extend on a substrate in a straight line in a first horizontal direction and are adjacent to each other in the first horizontal direction; a fin isolation region arranged between the first fin-type active region and the second fin-type active region on the substrate and including a fin isolation insulation structure extending in a second horizontal direction perpendicular to the first horizontal direction; and a plurality of gate lines extending on the first fin-type active region in the second horizontal direction, wherein a first gate line that is closest to the fin isolation region from among the plurality of gate lines is inclined to be closer to a center of the fin isolation region in the first horizontal direction from a lowermost surface to an uppermost surface of the first gate line.
Claims
1. A method of manufacturing an integrated circuit device, comprising: forming a trench in a substrate to form a first fin-type active region and a second fin-type active region to define a fin isolation region between the first fin-type active region and the second fin-type active region, the first fin-type active region and the second fin-type active region extending in a straight line in a first horizontal direction; forming a fin isolation insulation pattern filling a portion of the trench in the fin isolation region; forming a plurality of dummy gate structures on the first fin-type active region; forming insulation spacers covering both sidewalls of each of the plurality of dummy gate structures; forming a plurality of source/drain regions on the first fin-type active region; annealing the plurality of source/drain regions; forming an inclined dummy gate structure from an outermost dummy gate structure that is closest to the fin isolation region from among the plurality of dummy gate structures, the inclined dummy gate structure being inclined toward a center of the fin isolation region in the first horizontal direction; forming a fin isolation insulation liner contacting the fin isolation insulation pattern and covering a sidewall of the inclined dummy gate structure, wherein sidewalls of the fin isolation insulation liner are inclined toward the center of the fin isolation region in the first horizontal direction; forming a fin isolation gap-fill insulation layer between the first fin-type active region and the second fin-type active region, the fin isolation gap-fill insulation layer contacting the fin isolation insulation liner; removing the plurality of dummy gate structures and the inclined dummy gate structure to form a plurality of gate spaces; and forming a gate insulation layer, a gate line, and an insulation capping line inside each of the plurality of gate spaces.
2. The method of claim 1, wherein the forming of the inclined dummy gate structure comprises applying stress to the outermost dummy gate structure.
3. The method of claim 1, wherein, in the forming of the fin isolation insulation liner, a lowermost surface of the fin isolation insulation liner is closer to a bottom of the trench than an uppermost surface of the fin isolation insulation pattern.
4. The method of claim 1, wherein, in the forming of the fin isolation gap-fill insulation layer, a lowermost surface of the fin isolation gap-fill insulation layer is closer to a bottom of the trench than an uppermost surface of the fin isolation insulation pattern.
5. The method of claim 1, wherein the annealing of the plurality of source/drain regions comprises performing a rapid thermal annealing process.
6. The method of claim 1, wherein the annealing of the plurality of source/drain regions comprises performing a laser annealing process.
7. The method of claim 1, wherein the annealing of the plurality of source/drain regions comprises performing a furnace annealing process.
8. The method of claim 1, wherein the forming of the gate insulation layer, the gate line, and the insulation capping line inside each of the plurality of gate spaces comprises; forming a first inclined gate line inside an outermost gate space that is closest to the fin isolation region from among the plurality of gate spaces; and forming a first insulation capping line covering an upper surface of the first inclined gate line, the first insulation capping line contacting the fin isolation insulation liner.
9. The method of claim 1, wherein the fin isolation insulation liner includes an insulation material not included in the fin isolation insulation pattern.
10. The method of claim 1, wherein the fin isolation gap-fill insulation layer includes an insulation material not included in the fin isolation insulation liner.
11. The method of claim 1, wherein the forming of the insulation spacers comprises forming a first insulation spacer and a second insulation spacer covering both sidewalls of the outermost dummy gate structure, and wherein a lowermost surface of the first insulation spacer contacts a fin upper surface of the first fin-type active region, and a lowermost surface of the second insulation spacer contacts the fin isolation insulation pattern.
12. A method of manufacturing an integrated circuit device, comprising: forming a first fin-type active region and a second fin-type active region on a substrate to define a fin isolation region between the first fin-type active region and the second fin-type active region, the first fin-type active region and the second fin-type active region extending in a straight line in a first horizontal direction; forming a fin isolation insulation pattern in the fin isolation region; forming a plurality of dummy gate structures on the first fin-type active region and the second fin-type active region; forming insulation spacers covering both sidewalls of each of the plurality of dummy gate structures; forming a plurality of source/drain regions on the first fin-type active region and the second fin-type active region, each of the plurality of source/drain regions being disposed between a pair of adjacent dummy gate structures among the plurality of dummy gate structures; annealing the plurality of source/drain regions; forming a first inclined dummy gate structure from a first outermost dummy gate structure that is closest to the fin isolation region from among the plurality of dummy gate structures disposed on the first fin-type active region, the first inclined dummy gate structure being inclined toward a center of the fin isolation region in the first horizontal direction, forming a fin isolation insulation liner contacting the fin isolation insulation pattern and covering a sidewall of the first inclined dummy gate structure; forming a fin isolation gap-fill insulation layer between the first fin-type active region and the second fin-type active region, the fin isolation gap-fill insulation layer contacting the fin isolation insulation liner; removing the first inclined dummy gate structure and the plurality of dummy gate structures on the first fin-type active region to form a plurality of first gate spaces on the first fin-type active region; and forming a first gate insulation layer, a first gate line, and a first insulation capping line inside each of the plurality of first gate spaces.
13. The method of claim 12, wherein the annealing of the plurality of source/drain regions comprises applying stress to the first outermost dummy gate structure.
14. The method of claim 12, further comprising: forming a second inclined dummy gate structure from a second outermost dummy gate structure that is closest to the fin isolation region from among the plurality of dummy gate structures disposed on the second fin-type active region, the second inclined dummy gate structure being inclined toward the center of the fin isolation region in the first horizontal direction; forming the fin isolation insulation liner covering a sidewall of the second inclined dummy gate structure; removing the second inclined dummy gate structure and the plurality of dummy gate structures on the second fin-type active region to form a plurality of second gate spaces on the second fin-type active region; and forming a second gate insulation layer, a second gate line, and a second insulation capping line inside each of the plurality of second gate spaces.
15. The method of claim 14, wherein the annealing of the plurality of source/drain regions comprises applying stress to the second outermost dummy gate structure.
16. The method of claim 12, wherein the annealing of the plurality of source/drain regions comprises performing a rapid thermal annealing process.
17. The method of claim 12, wherein the annealing of the plurality of source/drain regions comprises performing a laser annealing process.
18. The method of claim 12, wherein the annealing of the plurality of source/drain regions comprises performing a furnace annealing process.
19. The method of claim 12, wherein the forming of the first gate insulation layer, the first gate line, and the first insulation capping line inside each of the plurality of first gate spaces comprises; forming a first inclined gate line inside an outermost first gate space that is closest to the fin isolation region from among the plurality of first gate spaces; and forming the first insulation capping line covering an upper surface of the first inclined gate line, a sidewall of the first insulation capping line contacting the fin isolation insulation liner.
20. A method of manufacturing an integrated circuit device, comprising: forming a first fin-type active region in a first region on a substrate, a second fin-type active region in a second region on the substrate, and a fin isolation insulation pattern in a fin isolation region between the first fin-type active region and the second fin-type active region, the first fin-type active region and the second fin-type active region extending in a straight line in a first horizontal direction; forming a plurality of first dummy gate structures on the first fin-type active region and a plurality of second dummy gate structures on the second fin-type active region; forming insulation spacers covering both sidewalls of each of the plurality of first dummy gate structures and each of the plurality of second dummy gate structures; forming a plurality of source/drain regions on the first fin-type active region and the second fin-type active region; annealing the plurality of source/drain regions; forming a first inclined dummy gate structure from a first outermost dummy gate structure and a second inclined dummy gate structure from a second outermost dummy gate structure, the first outermost dummy gate structure being closest to the fin isolation region from among the plurality of first dummy gate structures, the second outermost dummy gate structure being closest to the fin isolation region from among the plurality of second dummy gate structures, each of the first inclined dummy gate structure and the second inclined dummy gate structure being inclined in the first horizontal direction toward a center of the fin isolation region; forming a fin isolation insulation liner contacting the fin isolation insulation pattern and being disposed between the first inclined dummy gate structure and the second inclined dummy gate structure; forming a fin isolation gap-fill insulation layer on the fin isolation insulation liner between the first inclined dummy gate structure and the second inclined dummy gate structure; removing the plurality of first dummy gate structures, the plurality of second dummy gate structures, the first inclined dummy gate structure, and the second inclined dummy gate structure to form a plurality of gate spaces; and forming a gate insulation layer, a gate line, and an insulation capping line inside each of the plurality of gate spaces.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0008] Some example embodiments of inventive concepts will be more clearly understood from the following detailed description taken in conjunction with the accompanying drawings in which:
[0009]
[0010]
[0011]
[0012]
[0013]
[0014]
[0015]
DETAILED DESCRIPTION OF EXAMPLE EMBODIMENTS
[0016] Hereinafter, some example embodiments of inventive concepts will be described in detail with reference to the attached drawings. In the drawings, like elements will be labeled with like reference numerals, and repeated description thereof will be omitted.
[0017]
[0018] Referring to
[0019] The plurality of logic cells LC may include circuits to perform at least one logic function. The plurality of logic cells LC may have a function of performing various logic functions. In some example embodiments, the plurality of logic cells LC may include a plurality of standard cells. In some example embodiments, at least some of the plurality of logic cells LC may perform an identical logic function. In some other embodiments, at least some of the plurality of logic cells LC may perform different logic functions from each other.
[0020] The plurality of logic cells LC may include various types of logic cells including a plurality of circuit elements. For example, the plurality of logic cells LC may each include one or more of an AND, a NAND, an OR, a NOR, an exclusive OR (XOR), an exclusive NOR (XNOR), an inverter (INV), an adder (ADD), a buffer (BUF), a delay (DLY), an filter (FIL), a multiplexer (MXT/MXIT), an OR/AND/INVERTER (OAI), an AND/OR (AO), an AND/OR/INVERTER (AOI), a D-flipflop, a reset flipflop, a master-slave flip-flop, a latch, or a combination thereof, but are not limited thereto.
[0021] The cell block 12 may include a plurality of rows R1, R2, . . . , and R6 including the plurality of logic cells LC. In a row selected from among the plurality of rows R1, R2, . . . , and R6, for example, in a row R1, at least some of the plurality of logic cells LC arranged in series in the first horizontal direction (X-direction) may have an equal width to each other. Also, each of the plurality of logic cells LC forming one row may have an equal height. However, inventive concepts is not limited to
[0022] The plurality of logic cells LC may include a first logic cell LC1 and a second logic cell LC2 that are adjacent to each other in one row R1 selected from the plurality of rows R1, R2, . . . , and R6. In some example embodiments, the first logic cell LC1 and the second logic cell LC2 may perform an identical function. In some example embodiments, the first logic cell LC1 and the second logic cell LC2 may perform different functions from each other.
[0023] While the cell block 12 including six rows R1, R2, . . . , and R6 is illustrated in
[0024]
[0025] Referring to
[0026] The integrated circuit device 100 may include the first logic cell LC1 and the second logic cell LC2, on a substrate 110. The first logic cell LC1 may be defined by a first cell boundary BN1, and the second logic cell LC2 may be defined by a second cell boundary BN2. The first logic cell LC1 and the second logic cell LC2 may be spaced apart from each other in the first horizontal direction (X-direction) with the fin isolation region FC between the first logic cell LC1 and the second logic cell LC2.
[0027] The substrate 110 may have a main surface 110M extending in a horizontal direction (X-Y plane direction). The substrate 110 may include a semiconductor such as Si or Ge, or a compound semiconductor such as SiGe, SiC, GaAs, InAs, or InP, and may be single-crystalline; however, example embodiments are not limited thereto. The substrate 110 may include a conductive region, for example, an impurity-doped well and/or an impurity-doped structure.
[0028] Each of the first logic cell LC1 and the second logic cell LC2 may include a first device region RX1 and a second device region RX2. A plurality of fin-type active regions FA protruding from the substrate 110 may be formed in each of the first device region RX1 and the second device region RX2. An inter-device isolation region DTA may be arranged between the first device region RX1 and the second device region RX2. The plurality of fin-type active regions FA may extend in parallel to each other in the first horizontal direction (X-direction) within the first cell boundary BN1 and the second cell boundary BN2 of the first logic cell LC1 and the second logic cell LC2, respectively.
[0029] A trench T1 may be formed in the fin isolation region FC of the substrate 110, and the trench T1 may be filled with a fin isolation insulation structure INS. A length of the plurality of fin-type active regions FA in the first horizontal direction (X-direction) may be defined by the trench T1.
[0030] The fin isolation region FC may extend between the first logic cell LC1 and the second logic cell LC2 in the second horizontal direction (Y-direction). The fin isolation insulation structure INS arranged in the fin isolation region FC may include a stack structure including a plurality of insulation layers. The fin isolation insulation structure INS may extend between the first logic cell LC1 and the second logic cell LC2 in the second horizontal direction (Y-direction).
[0031] The plurality of fin-type active regions FA in the first logic cell LC1 may extend to the first cell boundary BN1 in the first horizontal direction (X-direction), and the plurality of fin-type active regions FA in the second logic cell LC2 may extend to the second cell boundary BN2 in the first horizontal direction (X-direction). The plurality of fin-type active regions FA in the first logic cell LC1 and the plurality of fin-type active regions FA in the second logic cell LC2 may be spaced apart from each other with the fin isolation insulation structure INS between the plurality of fin-type active regions FA, in the first horizontal direction (X-direction).
[0032] As illustrated in
[0033] The plurality of fin-type active regions FA in the first logic cell LC1 and the second logic cell LC2 may include a pair of fin-type active regions FA spaced apart from each other in the first horizontal direction (X-direction) with the fin isolation insulation pattern 112C in the fin isolation region FC between the pair of fin-type active regions FA. The pair of fin-type active regions FA may extend in a straight line in the first horizontal direction (X-direction).
[0034] The plurality of fin-type active regions FA in the first device region RX1 and the second device region RX2 of each of the first logic cell LC1 and the second logic cell LC2 may protrude from the device isolation layer 112 in a fin shape.
[0035] In each of the first logic cell LC1 and the second logic cell LC2, a plurality of gate insulation layers 132 and a plurality of gate lines GL may extend on the substrate 110 in the second horizontal direction (Y-direction), which is a direction transverse to the plurality of fin-type active regions FA. The plurality of gate insulation layers 132 and the plurality of gate lines GL may cover an upper surface of each of the plurality of fin-type active regions FA and both sidewalls thereof (of the plurality of fin-type active regions) in the second horizontal direction (Y direction), and may cover an upper surface of each of the device isolation layer 112 and the inter-device isolation insulation layer 114.
[0036] The plurality of gate lines GL included in each of the first logic cell LC1 and the second logic cell LC2 may include a plurality of dummy gate lines DGL arranged on an outermost portion of each of the first logic cell LC1 and the second logic cell LC2. The plurality of dummy gate lines DGL may include a dummy gate line DGL extending in the second horizontal direction (Y-direction) along the first cell boundary BN1 of the first logic cell LC1 and a dummy gate line DGL extending in the second horizontal direction (Y-direction) along the second cell boundary BN2 of the second logic cell LC2. The plurality of dummy gate lines DGL may maintain an electrically floating state during operation of the integrated circuit device 100, and may function as an electrically isolated region with respect to other logic cells in their surroundings in each of the first logic cell LC1 and the second logic cell LC2. For example, the plurality of dummy gate lines DGL may not be electrically active during operation of the integrated circuit device 100; however, example embodiments are not limited thereto.
[0037] In the first device region RX1 and the second device region RX2 of each of the first logic cell LC1 and the second logic cell LC2, a plurality of metal oxide semiconductor (MOS) transistors may be formed along the plurality of gate lines GL. Each of the plurality of MOS transistors may be or correspond to a MOS transistor having a three-dimensional structure in which channels are formed on an upper surface and both sidewalls of the plurality of fin-type active regions FA.
[0038] As illustrated in
[0039] As illustrated in
[0040] As illustrated in
[0041] As illustrated in
[0042] As illustrated in
[0043] The plurality of gate insulation layers 132 may include a silicon oxide layer, a high-k layer, or a combination thereof. The high-k layer may include a material having a higher dielectric constant than that of the silicon oxide layer. The high-k layer may include a metal oxide and/or a metal oxynitride. An interface layer (not shown) may be between the fin-type active region FA and the gate insulation layer 132. The interface layer may include at least one of an oxide layer, a nitride layer, or an oxynitride layer.
[0044] Among the plurality of gate lines GL, the plurality of inner gate lines GL and the plurality of dummy gate lines DGL may include a same material, e.g. may be of the same material. Each of the plurality of gate lines GL may have a structure in which a metal nitride layer, a metal layer, a conductive capping layer, and a gap-fill metal layer are sequentially stacked. The metal nitride layer and the metal layer may include at least one metal selected from Ti, Ta, W, Ru, Nb, Mo, and Hf. The gap-fill metal layer may include a W layer and/or an Al layer. Each of the plurality of gate lines GL may include a work function metal-containing layer. The work function metal-containing layer may include at least one metal selected from Ti, W, Ru, Nb, Mo, Hf, Ni, Co, Pt, Yb, Tb, Dy, Er, and Pd. In some example embodiments, the plurality of gate lines GL may include a stacked structure of TiAlC/TiN/W, a stacked structure of TiN/TaN/TiAlC/TiN/W, or a stacked structure of TiN/TaN/TiN/TiAlC/TiN/W, but are not limited to the above examples.
[0045] A plurality of insulation spacers 120 may cover both sidewalls of each of the plurality of gate lines GL. The plurality of insulation spacers 120 may extend in the second horizontal direction (Y-direction), which is a length direction of the first logic cell LC1 and the second logic cell LC2. The plurality of insulation spacers 120 may include a silicon nitride layer, a SiOCN layer, a SiCN layer, or a combination thereof, but is not limited thereto.
[0046] As illustrated in
[0047] As illustrated in
[0048] The fin isolation insulation pattern 112C and the fin isolation insulation liner 126C may include different insulation materials from each other. The fin isolation insulation pattern 112C and the fin isolation gap-fill insulation layer 128C may include different materials from each other. In some example embodiments, each of the fin isolation insulation pattern 112C and the fin isolation gap-fill insulation layer 128C may include a silicon oxide layer and may not include a silicon nitride layer, and the fin isolation insulation liner 126C may include a silicon nitride layer and may not include a silicon oxide layer.
[0049] Upper surfaces of the plurality of gate lines GL, the plurality of gate insulation layers 132, and the plurality of insulation spacers 120 may be respectively covered by insulation capping lines 140. The plurality of insulation capping lines 140 may include a silicon nitride layer.
[0050] A plurality of recess regions RR may be formed on both sides of each of the gate lines GL on the upper surface of the plurality of fin-type active regions FA, and a plurality of source/drain regions SD may be formed in the plurality of recess regions RR. The gate lines GL and the source/drain regions SD may be spaced apart from each other with the gate insulation layers 132 and the insulation spacers 120 therebetween, e.g. between the gate lines GL and the source/drain regions SD. The plurality of source/drain regions SD may include a semiconductor epitaxial layer epitaxially grown (e.g. homogenously epitaxial grown or heterogeneously epitaxial grown) from the plurality of recess regions RR formed in the fin-type active region FA, or a combination thereof. The plurality of source/drain regions SD may include an epitaxially grown Si layer, an epitaxially grown SiC layer, and/or a plurality of epitaxially grown SiGe layers. In the first device region RX1, the plurality of source/drain regions SD may include an epitaxially grown Si layer, and in the second device region RX2, the plurality of source/drain regions SD may include an epitaxially grown SiGe layer; however, example embodiments are not limited thereto.
[0051] The plurality of source/drain regions SD may be covered by an insulation liner 126. A space between each of the plurality of gate lines GL on the insulation liner 126 may be filled with an inter-gate insulation layer 128. The insulation liner 126 may conformally cover a surface of each of the plurality of source/drain regions SD. In some example embodiments, the insulation liner 126 may include SiN, SiCN, SiBN, SION, SiOCN, SiBCN, SiOC, SiO.sub.2, or a combination thereof. The inter-gate insulation layer 128 may include a silicon oxide layer.
[0052] The insulation liner 126 and the fin isolation insulation liner 126C may include, e.g. may be of, a same material. The inter-gate insulation layer 128 and the fin isolation gap-fill insulation layer 128C may include a same material.
[0053] In some example embodiments, the first device region RX1 may be or correspond to an NMOS transistor region, and the second device region RX2 may be or correspond to a PMOS transistor region. In this case, the plurality of source/drain regions SD in the first device region RX1 may include an epitaxially grown Si layer and/or an epitaxially grown SiC layer, and the plurality of source/drain regions SD in the second device region RX2 may include a plurality of epitaxially grown SiGe layer. As illustrated in
[0054] As illustrated in
[0055] A metal silicide layer 152 may be between the source/drain regions SD and the source/drain contacts CA. In some example embodiments, the metal silicide layer 152 may include at least one of Ti, W, Ru, Nb, Mo, Hf, Ni, Co, Pt, Yb, Tb, Dy, Er, or Pd. For example, the metal silicide layer 152 may include titanium silicide.
[0056] Sidewalls of each of the plurality of source/drain contacts CA may be covered by a contact insulation spacer 150. In some example embodiments, the contact insulation spacer 150 may include SiCN, SiCON, silicon nitride (SiN), or a combination thereof, but is not limited thereto.
[0057] As illustrated in
[0058] The integrated circuit device 100 may include an insulation structure 180 covering an upper surface of each of the plurality of source/drain contacts CA and an upper surface of the insulation capping lines 140. The insulation structure 180 may include an etch stop layer 182 and an interlayer insulation layer 184 sequentially stacked on the plurality of source/drain contacts CA. The etch stop layer 182 may include silicon carbide (SiC), SiN, nitrogen-doped silicon carbide (SiC: N), SiOC, AlN, AlON, AlO, AlOC, or a combination thereof. The interlayer insulation layer 184 may include an oxide layer, a nitride layer, an ultra low-k (ULK) layer having an ultra low dielectric constant K of between about 2.2 to about 2.4, or a combination thereof. For example, the interlayer insulation layer 184 may include a tetraethylorthosilicate (TEOS) layer, a high density plasma (HDP) layer, a boro-phospho-silicate glass (BPSG) layer, a flowable chemical vapor deposition (FCVD) oxide layer, a SiON layer, a SiN layer, a SiOC layer, a SiCOH layer, or a combination thereof.
[0059] As illustrated in
[0060] As illustrated in
[0061] The plurality of via contacts CAV and the plurality of gate contacts CB may include a buried metal layer and a conductive barrier layer surrounding the buried metal layer. The buried metal layer may include Co, Cu, W, Ru, Mn, or a combination thereof, and the conductive barrier layer may include Ti, Ta, TiN, TaN, or a combination thereof, but are not limited thereto. Sidewalls of each of the plurality of via contacts CAV and the plurality of gate contacts CB may be covered by an insulation liner (not shown). The insulation liner may include a silicon nitride layer, but is not limited thereto.
[0062] As illustrated in
[0063] In the integrated circuit device 100 illustrated in
[0064]
[0065] Referring to
[0066] The integrated circuit device 200 may include a first logic cell LC21 and a second logic cell LC22 on the substrate 210. The first logic cell LC21 may be defined by a first cell boundary BN21, and the second logic cell LC22 may be defined by a second cell boundary BN22. The first logic cell LC21 and the second logic cell LC22 may be spaced apart from each other in the first horizontal direction (X-direction) with a fin isolation region FC2 therebetween, between the first logic cell LC21 and the second logic cell LC22.
[0067] A trench T2 may be formed in/within the fin isolation region FC2 of the substrate 210, and the trench T2 may be filled with a fin isolation insulation structure INS2. A length of the plurality of fin-type active regions FB in the first horizontal direction (X-direction) may be defined by the trench T2.
[0068] The fin isolation region FC2 may extend between the first logic cell LC21 and the second logic cell LC22 in the second horizontal direction (Y-direction). The fin isolation insulation structure INS2 arranged in the fin isolation region FC2 may include a stack structure including a plurality of insulation layers. The fin isolation insulation structure INS2 may extend between the first logic cell LC21 and the second logic cell LC22 in the second horizontal direction (Y-direction).
[0069] The plurality of fin-type active regions FB in the first logic cell LC21 may extend to the first cell boundary BN21 in the first horizontal direction (X-direction), and the plurality of fin-type active regions FB in the second logic cell LC22 may extend to the second cell boundary BN22 in the first horizontal direction (X-direction). The plurality of fin-type active regions FB in the first logic cell LC21 and the plurality of fin-type active regions FB in the second logic cell LC22 may be spaced apart from each other with the fin isolation insulation structure INS2 between the plurality of fin-type active regions FB, in the first horizontal direction (X-direction).
[0070] As illustrated in
[0071] The plurality of fin-type active regions FB in the first logic cell LC21 and the second logic cell LC22 may each include a pair of fin-type active regions FB spaced apart from each other in the first horizontal direction (X-direction) with the fin isolation insulation pattern 212C in the fin isolation region FC2 between the pair of fin-type active regions FB. The pair of fin-type active regions FB may extend in a straight line in the first horizontal direction (X-direction).
[0072] A plurality of gate lines 260 may extend on the plurality of fin-type active regions FB in the second horizontal direction (Y-direction) in each of the first logic cell LC21 and the second logic cell LC22. The plurality of nanosheet stacks NSS may be arranged on the fin upper surface FT of each of the plurality of fin-type active regions FB in regions where the plurality of fin-type active regions FB intersect with the plurality of gate lines 260, and may face the fin upper surface FT of the fin-type active region FB at a position apart from the fin-type active region FB. A plurality of nanosheet transistors may be formed in portions where the plurality of fin-type active regions FB intersect with the plurality of gate lines 260 on the substrate 210.
[0073] The plurality of nanosheet stacks NSS may include a plurality of nanosheets N1, N2, and N3 mutually overlapping each other in the vertical direction (Z-direction) on the fin upper surface FT of each fin-type active region FB. The plurality of nanosheets N1, N2, and N3 may include a first nanosheet N1, a second nanosheet N2, and a third nanosheet N3 having different vertical distances from the fin upper surface FT of the fin-active region FB. Each of the plurality of nanosheets N1, N2, and N3 may have a channel region. In some example embodiments, each of the plurality of nanosheets N1, N2, and N3 may include a Si layer, a SiGe layer, or a combination thereof, and may include the same or different materials.
[0074]
[0075] In the integrated circuit device 200, the plurality of gate lines 260 included in each of the first logic cell LC21 and the second logic cell LC22 may include a plurality of dummy gate lines D260 arranged in an outermost portion of each of the first logic cell LC21 and the second logic cell LC22. The plurality of dummy gate lines D260 may include a dummy gate line D260 extending in the second horizontal direction (Y-direction) along the first cell boundary BN21 of the first logic cell LC21 and a dummy gate line D260 extending in the second horizontal direction (Y-direction) along the second cell boundary BN22 of the second logic cell LC22. The plurality of dummy gate lines D260 may maintain an electrically floating state during operation of the integrated circuit device 200, and may function as an electrically isolated region with respect to other logic cells in their surroundings in each of the first logic cell LC21 and the second logic cell LC22.
[0076] In each of the first logic cell LC21 and the second logic cell LC22, among the plurality of gate lines 260 except for the plurality of dummy gate lines D260, gate lines 260 (hereinafter, the above gate lines 260 may be referred to as inner gate lines 260) may have a same width in the first horizontal direction (X-direction) and may be arranged at a constant pitch P2 in the first horizontal direction (X-direction). A first gap G21 between two adjacent inner gate lines 260 from among the plurality of gate lines 260 except for the plurality of dummy gate lines D260 among the plurality of gate lines 260 may be uniform.
[0077] As illustrated in
[0078] As illustrated in
[0079] As illustrated in
[0080] As illustrated in
[0081] Among the plurality of gate lines 260, the plurality of inner gate lines 260 and the plurality of dummy gate lines D260 may include a same material. A detailed configuration of the plurality of gate lines 260 is substantially the same as that described with respect to the plurality of gate lines GL described with reference to
[0082] A plurality of recess regions RR2 may be formed in upper portions of the fin-type active region FB, and a plurality of source/drain regions 230 may be formed in the plurality of recess regions RR2. The plurality of source/drain regions 230 may include an epitaxially grown semiconductor layer. A detailed configuration of the plurality of source/drain regions 230 is substantially the same as that described with respect to the source/drain regions SD illustrated in
[0083] The gate lines 260 may surround each of the plurality of nanosheets N1, N2, and N3 while covering the nanosheet stacks NSS on the fin-type active regions FB. Each of the plurality of gate lines 260 may include a main gate portion 260M covering an upper surface of the nanosheet stack NSS and extending in the second horizontal direction (Y-direction) and a plurality of sub-gate portions 260S respectively arranged between each of the plurality of nanosheets N1, N2, and N3 and between the fin-type active region FB and the first nanosheet N1. The plurality of nanosheets N1, N2, and N3 may have a gate-all-around (GAA) structure surrounded by the gate line 260.
[0084] A gate insulation layer 232 may be between the nanosheet stack NSS and the gate line 260. The gate insulation layer 232 may have substantially the same configuration as that described with respect to the gate insulation layer 132 illustrated in
[0085] A metal silicide layer 252 may be formed on an upper surface of each of the plurality of source/drain regions 230. The metal silicide layer 252 may have substantially the same configuration as that described with respect to the metal silicide layer 152 illustrated in
[0086] Both sidewalls of each of the plurality of gate lines 260 may be covered by a plurality of insulation spacers 220. The plurality of insulation spacers 220 may cover both sidewalls of the main gate portion 260M on the plurality of nanosheet stacks NSS. The plurality of insulation spacers 220 may extend in the second horizontal direction (Y-direction), which is a length direction of the first logic cell LC21 and the second logic cell LC22.
[0087] The plurality of insulation spacers 220 may include a first insulation spacer 220A and a second insulation spacer 220B covering both sidewalls of the dummy gate line D260. The first insulation spacer 220A may be arranged to overlap with the fin-type active region FB outside the fin isolation region FC2 in a vertical direction (Z-direction), and the second insulation spacer 220B may be arranged to overlap with the fin isolation region FC2 in the vertical direction (Z-direction). A lowermost surface of the first insulation spacer 220A may be in contact with the fin upper surface FT of the fin-type active region FB. The second insulation spacer 220B may be in contact with an upper surface of the fin isolation insulation pattern 212C included in the fin isolation insulation structure INS2.
[0088] In some example embodiments, an inner insulation spacer (not shown) may be between the source/drain region 230 and the gate insulation layer 232, between each of the plurality of nanosheets N1, N2, and N3 and between the fin-type active region FB and the first nanosheet N1. In this case, both sidewalls of each of the plurality of sub-gate portions 260S may be covered by the inner insulation spacer with the gate insulation layer 232 therebetween.
[0089] The plurality of insulation spacers 220 and the plurality of source/drain regions 230 may be covered by an insulation liner 226. The insulation spacer 220 and the insulation liner 226 may have substantially the same configuration as those described with respect to the insulation spacer 120 and the insulation liner 126 with reference to
[0090] As illustrated in
[0091] The fin isolation insulation pattern 212C and the fin isolation insulation liner 226C may include different insulation materials from each other. The fin isolation insulation pattern 212C and the fin isolation gap-fill insulation layer 228C may include different materials from each other. In some example embodiments, each of the fin isolation insulation pattern 212C and the fin isolation gap-fill insulation layer 228C may include a silicon oxide layer, and the fin isolation insulation liner 226C may include a silicon nitride layer.
[0092] Upper surfaces of the plurality of gate lines 260, the plurality of gate insulation layers 232, and the plurality of insulation spacers 220 may be covered by an insulation capping line 240. The insulation capping line 240 may have substantially the same configuration as that described with reference to the insulation capping line 140 illustrated in
[0093] The plurality of source/drain regions 230 may be covered by an insulation liner 226. A space between each of the plurality of gate lines 260 on the insulation liner 226 may be filled with an inter-gate insulation layer 228. A detailed configuration of the insulation liner 226 and the inter-gate insulation layer 228 is substantially the same as that described with respect to the insulation liner 126 and the inter-gate insulation layer 128 with reference to
[0094] A plurality of source/drain contacts CA2 may be arranged in a plurality of contact holes H2 penetrating the inter-gate insulation layer 228 and the insulation liner 226. Each of the plurality of source/drain contacts CA2 may be connected to the source/drain region 230 through the metal silicide layer 252. The plurality of source/drain contacts CA2 may have substantially the same configuration as that described with respect to the source/drain contacts CA illustrated in
[0095] In the integrated circuit device 200 illustrated in
[0096] Hereinafter, a method of manufacturing integrated circuit devices according to some example embodiments of inventive concepts will be described based on specific examples.
[0097]
[0098] Referring to
[0099] In the regions in which the first logic cell LC1 and the second logic cell LC2 are to be formed, a portion of the device isolation layer 112 and a portion of the substrate 110 may be etched to form a deep trench DT defining the first device region RX1 and the second device region RX2, and the deep trench DT may be filled with the inter-device isolation insulation layer 114. Next, a recess process may be performed to lower heights of the device isolation layer 112, the fin isolation insulation pattern 112C, and the inter-device isolation insulation layer 114, respectively, such that the plurality of fin-type active regions FA may protrude from an upper surface of the device isolation layer 112 in the first device region RX1 and the second device region RX2.
[0100] Referring to
[0101] The insulation spacer 120 covering both sidewalls of each of the plurality of dummy gate structures DGS may be formed, and the recess region RR may be formed on an upper surface of each of the plurality of fin-type active regions FA by etching a portion of the plurality of fin-type active regions FA exposed on both sides of the dummy gate structures DGS. Next, the plurality of source/drain regions SD filling the plurality of recess regions RR may be formed. While forming the insulation spacer 120 and the recess regions RR, a portion of an upper portion of each of the device isolation layer 112 and the fin isolation insulation pattern 112C may be removed.
[0102] After forming the plurality of source/drain regions SD, a resultant product including the plurality of source/drain regions SD may be annealed, e.g. annealed with a rapid thermal annealing process and/or a laser annealing process and/or a furnace process such as a low pressure annealing process. Here, due to stresses, e.g. thermal stresses such as tensile and/or compressive thermal stresses affecting the regions in which the first logic cell LC1 and the second logic cell LC2 are to be formed and each fin isolation region FC, a dummy gate structure DGS adjacent to the fin isolation region FC from among the plurality of dummy gate structures DGS may be inclined toward the fin isolation region FC. Accordingly, the dummy gate structure DGS may have a shape inclined to be closer to a center of the fin isolation region FC in the first horizontal direction (X-direction) from a lowermost surface to an uppermost surface thereof.
[0103] Next, the insulation liner 126 covering exposed surfaces of each of the dummy gate structure DGS, the insulation spacer 120, the device isolation layer 112, the inter-device isolation insulation layer 114, and the source/drain regions SD, and the fin isolation insulation liner 126C covering an exposed surface of the fin isolation insulation pattern 112C in the fin isolation region FC may be formed. The insulation liner 126 and the fin isolation insulation liner 126C may be formed simultaneously.
[0104] Next, the inter-gate insulation layer 128 may be formed on the insulation liner 126, and the fin isolation gap-fill insulation layer 128C may be formed on the fin isolation insulation liner 126C. The inter-gate insulation layer 128 and the fin isolation gap-fill insulation layer 128C may be formed simultaneously.
[0105] Referring to
[0106] Referring to
[0107] Referring to
[0108] In order to form the gate insulation layer 132, the gate line GL, and the insulation capping line 140, first, the plurality of gate insulation layers 132 and the plurality of gate lines GL filling the plurality of gate spaces GA may be formed, and then, the plurality of gate insulation layers 132 and the plurality of gate lines GL may be etch-backed to fill only a portion of a lower portion of each gate space GA to thereby lower the heights thereof. While etch-backing the gate insulation layers 132 and the gate lines GL, a portion of an upper portion of the insulation spacer 120 defining the plurality of gate spaces GA may be also removed to lower a height of the insulation spacer 120. Thereafter, the insulation capping line 140 that covers an upper surface of each of the gate line GL, the gate insulation layer 132, and the insulation spacer 120 in each of the plurality of gate spaces GA and a portion of an upper portion of the gate spaces GA may be formed.
[0109] In some example embodiments, before forming the gate insulation layer 132, an interface layer (not shown) covering a surface of each of the plurality of fin-type active regions FA exposed through the plurality of gate spaces GA may be formed. A portion of the plurality of fin-type active regions FA exposed in the plurality of gate spaces GA may be oxidized to form the interface layer.
[0110] In some example embodiments, a heat treatment process, such as a laser annealing process and/or a fast thermal annealing process and/or a low pressure thermal process, may be performed while performing the processes described with reference to
[0111] Referring to
[0112] A plurality of metal silicide layers 152 covering the plurality of source/drain regions SD below the plurality of source/drain contact holes H1 and a plurality of the source/drain contacts CA filling the plurality of source/drain contact holes H1 may be formed. The plurality of source/drain contacts CA may be formed to include the conductive barrier layer 154 and the metal plug 156.
[0113] In some example embodiments, following processes may be performed to form the metal silicide layers 152 and the plurality of source/drain contacts CA. First, a metal liner conformally covering the plurality of source/drain regions SD in the plurality of source/drain contact holes H1 may be formed. The metal liner may include Ti, W, Ru, Nb, Mo, Hf, Ni, Co, Pt, Yb, Tb, Dy, Er, Pd, or a combination thereof. Thereafter, the conductive barrier layer 154 covering the exposed surface of the metal liner and inner walls of the plurality of source/drain contact holes H1 may be formed. The metal liner and the conductive barrier layer 154 may be formed using a physical vapor deposition (PVD), CVD, or atomic layer deposition (ALD) process. Thereafter, the resultant product on which the metal liner and the conductive barrier layer 154 are formed may be heat-treated to induce a reaction between a semiconductor material constituting the plurality of source/drain regions SD and a metal constituting the metal liner to thereby form the plurality of metal silicide layers 152 covering the plurality of source/drain regions SD. In some example embodiments, after the metal silicide layers 152 are formed, a portion of the metal liner may remain between the metal silicide layers 152 and the conductive barrier layer 154. In other example embodiments, during the formation of the metal silicide layers 152, the entire metal liner may be used to form the metal silicide layers 152 and the metal line may not remain between the metal silicide layers 152 and the conductive barrier layer 154.
[0114] Thereafter, a metal layer having a thickness sufficient to fill the inside of each of the plurality of source/drain contact holes H1 may be formed on the resultant product in which the metal silicide layers 152 and the conductive barrier layer 154 are formed. A CVD, PVD, or electroplating process may be used to form the metal layer. Thereafter, unnecessary portions of the conductive barrier layer 154 and the metal layer may be removed by a CMP process to expose an upper surface of the inter-gate insulation layer 128 and form a metal plug 156 including the metal layer remaining on the conductive barrier layer 154 in each of the plurality of source/drain contact holes H1.
[0115] Next, as illustrated in
[0116] In some example embodiments, the plurality of source/drain via contacts CAV and the plurality of gate contacts CB may be formed simultaneously. In other example embodiments, the plurality of source/drain via contacts CAV and the plurality of gate contacts CB may be sequentially formed in separate processes. In this case, the plurality of source/drain via contacts CAV may be formed first, and then the plurality of gate contacts CB may be formed, or the plurality of gate contacts CB may be formed first and then the plurality of source/drain via contacts CAV may be formed.
[0117]
[0118] Referring to
[0119] Referring to
[0120] Referring to
[0121] Each of the plurality of dummy gate structures DGS2 may extend in the second horizontal direction (Y-direction). Each of the plurality of dummy gate structures DGS2 may have a structure in which an insulation layer D262, a dummy gate layer D264, and a capping layer D266 are sequentially stacked. In some example embodiments, the insulation layer D262 may include silicon oxide, the dummy gate layer D264 may include polysilicon, and the capping layer D266 may include silicon nitride.
[0122] Referring to
[0123] After forming the plurality of source/drain regions 230, a resultant product including the plurality of source/drain regions 230 may be annealed. Here, due to stresses affecting the regions in which the first logic cell LC21 and the second logic cell LC22 are to be formed and the fin isolation region FC2, a dummy gate structure DGS2 adjacent to the fin isolation region FC2 from among the plurality of dummy gate structures DGS2 (see
[0124] Next, the insulation liner 226 covering a resultant product including the source/drain regions 230 and the fin isolation insulation liner 226C covering an exposed surface of the fin isolation insulation pattern 212C in the fin isolation region FC2 may be formed. The insulation liner 226 and the fin isolation insulation liner 226C may be formed simultaneously. Next, the inter-gate insulation layer 228 may be formed on the insulation liner 226, and the fin isolation gap-fill insulation layer 228C may be formed on the fin isolation insulation liner 226C. The inter-gate insulation layer 228 and the fin isolation gap-fill insulation layer 228C may be formed simultaneously.
[0125] Next, an upper surface of the capping layer D266 (see
[0126] In other example embodiments, before forming the plurality of source/drain regions 230 in the process described with reference to
[0127] Referring to
[0128] In some example embodiments, a heat treatment process may be performed while performing the processes described with reference to
[0129] Next, as illustrated in
[0130] While inventive concepts have been particularly shown and described with reference to various example embodiments thereof, it will be understood that various changes in form and details may be made therein without departing from the spirit and scope of the following claims. Furthermore none of the example embodiments are necessarily mutually exclusive with one another. For example, some example embodiments may include features described with reference to one or more figures, and may also include features described with reference to one or more other figures.