MICROELECTRONIC DEVICES WITH THROUGH-STACK VIAS WITHIN SHALLOW STADIUMS AND OUTSIDE OF DEEP STADIUMS, AND RELATED METHODS
20260033310 ยท 2026-01-29
Inventors
- Lifang Xu (Boise, ID, US)
- Umberto Maria Meotto (Dietlikon, CH)
- Domenico Tuzi (Balsorano, IT)
- David H. Wells (Boise, ID)
- Richard J. Hill (Boise, ID, US)
- Indra V. Chary (Boise, ID, US)
Cpc classification
H10B43/27
ELECTRICITY
H10W20/056
ELECTRICITY
H10B41/27
ELECTRICITY
International classification
H01L23/48
ELECTRICITY
H01L21/768
ELECTRICITY
H10B41/27
ELECTRICITY
Abstract
A microelectronic device includes a stack with vertically repeated tiers respectively including insulative and conductive structure(s). Slits divide the stack into blocks. Within a block, a series of stadiums is formed with stadiums horizontally spaced by crests. The stadiums are individually defined in unique groups of the tiers and include staircase(s). A first stadium of the series is defined in a first tier group elevationally above a second tier group in which a second stadium is defined. Step contacts extend to or into steps of the staircase(s). Through-stack vias extend a height of the stack and are in electrical communication with the step contacts. Some through-stack vias are within the first stadium area and are in electrical communication with the first stadium's step contacts. Other through-stack vias are within the crests and are in electrical communication with the second stadium's step contacts. Related methods and systems are also disclosed.
Claims
1. A microelectronic device, comprising: a stack structure comprising a vertically repeated sequence of tiers respectively comprising at least one insulative structure and at least one conductive structure; slit structures extending through the stack structure to divide the stack structure into blocks; a series of stadiums within the stack structure of one of the blocks and horizontally spaced from one another by crests of the stack structure, the stadiums of the series individually defined in unique groups of the tiers of the stack structure, the stadiums of the series individually comprising one or more staircases comprising steps, the series of stadiums comprising: a first stadium defined in a first tier group of the unique groups of the tiers; and a second stadium defined in a second tier group of the unique groups of the tiers, the first tier group being elevationally higher in the stack structure than the second tier group; conductive step contacts extending to or into the steps; and conductive through-stack vias extending a height of the stack structure and in electrical communication with the conductive step contacts, the conductive through-stack vias comprising: some conductive through-stack vias within a horizontal area of the first stadium and in electrical communication with the conductive step contacts in the first stadium; and other conductive through-stack vias within a horizontal area of the crests and in electrical communication with the conductive step contacts in the second stadium.
2. The microelectronic device of claim 1, further comprising at least one bridge area of the stack structure extending a width of the one of the blocks to provide a substantially continuous conductive region for each of the at least one conductive structure of the stack structure of the one of the blocks.
3. The microelectronic device of claim 2, wherein one of the bridges defines a rear of the one of the blocks and another of the bridges defines a front of the one of the blocks.
4. The microelectronic device of claim 1, wherein the first stadium comprises multiple sets of the one or more staircases.
5. The microelectronic device of claim 1, wherein the second stadium comprises a single set of the one or more staircases.
6. The microelectronic device of claim 1, wherein the one or more staircases of individual of the stadiums of the series are arranged in at least one set, each set of the at least one set comprising a descending staircase and an ascending staircase.
7. The microelectronic device of claim 6, wherein the descending staircase is vertically offset from the ascending staircase.
8. The microelectronic device of claim 6, wherein, within the first stadium, a riser height between neighboring steps of the steps of the descending staircase and between neighboring steps of the steps of the ascending staircase is a height of multiple of the tiers.
9. The microelectronic device of claim 8, wherein, within the second stadium, a riser height between neighboring steps of the steps of the descending staircase and between neighboring steps of the steps of the ascending staircase is a height of a single one of the tiers.
10. A microelectronic device, comprising: a stack structure comprising a vertically repeated pattern of tiers, the tiers individually comprising insulative material and conductive material; slit structures extending through the stack structure to define blocks of the stack structure; the blocks individually comprising a series of staircased stadiums comprising: at least one multi-set stadium comprising multiple sets of at least one staircase; and at least one single-set stadium comprising a single set of at least one staircase; conductive step contacts extending to or into steps of the multiple sets of at least one staircase; additional conductive step contacts extending to or into steps of the single set of at least one staircase; conductive through-stack vias within a horizontal area of the at least one multi-set stadium, extending a height of the stack structure, and in electrical communication with the conductive step contacts; and additional conductive through-stack vias outside a horizontal area of the at least one single-set stadium, extending the height of the stack structure, and in electrical communication with the additional conductive step contacts.
11. The microelectronic device of claim 10, wherein the at least one multi-set stadium is defined in a group of the tiers that is elevationally higher in the stack structure than another group of the tiers in which the at least one single-set stadium is defined.
12. The microelectronic device of claim 10, wherein: the conductive through-stack vias extend in part through the stack structure; and the additional conductive through-stack vias extend substantially in their entirety through the stack structure.
13. The microelectronic device of claim 10, further comprising other conductive through-stack vias inside a horizontal area of a lowest of the steps of the at least one single-set stadium, extending the height of the stack structure, and in electrical communication with other conductive step contacts extending to or into other steps of the single set of at least one staircase.
14. The microelectronic device of claim 10, wherein the conductive through-stack vias and the additional conductive through-stack vias extend to conductive landing regions in a base region below the stack structure.
15. The microelectronic device of claim 14, wherein the base region further comprises multiple elevations of conductive routing to provide electrical communication between the conductive landing regions and string drivers.
16. The microelectronic device of claim 10, further comprising support contact structures extending the height of the stack structure, the support contact structures electrically isolated from all of the conductive step contacts.
17. The microelectronic device of claim 10, wherein: the conductive step contacts extending to or into the steps of the multiple sets of the at least one staircase are each in electrical communication with one of the conductive through-stack vias that is within the horizontal area of the at least one multi-set stadium; and the additional conductive step contacts extending to or into the steps of the single set of the at least one staircase are each in electrical communication with one of the additional conductive through-stack vias that are outside the horizontal area of the at least one single-set stadium.
18. A method of forming a microelectronic device, comprising: forming a stack structure comprising a vertically repeated sequence of tiers respectively comprising insulative material and sacrificial material; forming stadium openings in the stack structure, the stadium openings defining a series of stadiums within the stack structure, the stadiums spaced from one another by crest areas defined by non-patterned areas of the stack structure, the stadiums of the series individually defined in unique groups of the tiers of the stack structure, the stadiums of the series individually comprising one or more staircases comprising steps, forming the stadium openings comprising: forming a first stadium opening defining a first stadium in a first tier group of the unique groups of the tiers; and forming a second stadium opening defining a second stadium in a second tier group of the unique groups of the tiers, the first tier group being elevationally higher in the stack structure than the second tier group; forming conductive step contacts extending to or into the steps; and forming conductive through-stack vias extending a height of the stack structure and in electrical communication with the conductive step contacts, comprising: forming some of the conductive through-stack vias within a horizontal area of the first stadium and in electrical communication with the conductive step contacts in the first stadium; and forming other of the conductive through-stack vias within a horizontal area of the second stadium and in electrical communication with the conductive step contacts in the second stadium.
19. The method of claim 18, wherein forming the some of the conductive through-stack vias within the horizontal area of the first stadium comprises forming the some of the conductive through-stack vias to extend through the steps of the first stadium.
20. The method of claim 18, further comprising, after forming the conductive through-stack vias, substantially replacing or converting the sacrificial material of the stack structure with conductive material.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION
[0016] Structures (e.g., microelectronic device structures), apparatuses (e.g., microelectronic devices), and systems (e.g., electronic systems), according to embodiments of the disclosure, include a stack having a vertically repeated pattern of tiers of conductive and insulative structures. Slit structures extend vertically through the stack to divide the stack into blocks. Within respective individual blocks, a series of stadiums is patterned into the tiered stack of the block. Non-patterned crest portions of the stack space laterally neighboring stadiums, of the block, from one another, and at least one additional non-patterned bridge portion of the stack extends along a width of the block so that conductive structures of the stack provide a continuous conductive region across the width of the block. The stadiums include staircase structures having steps at ends of stepped tiers of the stack. The steps include treads defined by exposed upper horizontal surfaces of structures (e.g., insulative structures) of the stepped tiers. At least one conductive step contact (e.g., access line contact, word line contact) extends to and/or into a respective step of the staircases. Through-stack vias extend through portions of the stack to and/or into a base region below the stack. At least some of the through-stack vias are in electrical communication with the step contacts and also with string drivers. These active through-stack vias enable electrical communication between the string drivers, the step contacts, and the stack's conductive structures that are included in the steps to which the step contacts connect. For relatively shallower stadiums of the block, the through-stack vias are disposed within the horizontal area of the stadiums. For relatively deeper stadiums of the block, the through-stack vias are disposed primarily within the horizontal area of the crests. In some embodiments, additional active through-stack vias of the deeper stadiums are also within the horizontal area of landing areas of the deeper stadiums. By positioning the through-stack vias, for the relatively deeper stadiums, in the crests, the through-stack vias may be more reliably and consistently formed, with less risk of structural deformations, misalignments with landing areas, and other deficiencies.
[0017] As used herein, the term through-stack via means and refers to a structure including electrically conductive material(s) and configured to provide electrical communication between two or more other electrically-conductive and/or electrically-operable features of a structure. The through-stack via extends at least partially (e.g., at least in a majority of its vertical height, e.g., substantially its whole vertical height) through elevations of the stack structure. One or more through-stack vias may extend substantially a whole of its height through unpatterned areas of the stack structure, and such a through-stack via (e.g., an insulative liner of the through-stack via) may be in direct physical contact with tiers of the stack structure along substantially the whole of the through-stack via's height. One or more other through-stack vias may extend substantially through a patterned area of the stack structure, such that a portion of the height of the through-stack via extends directly through some tiers of the stack structure while another portion of the height of the through-stack via extends directly through one or more other structures/materials, which other structures/materials may be above, below, or within the elevations of the stack structure.
[0018] As used herein, the term series of stadiums means and refers to a group of stadiums distributed across a stack structure in a row (e.g., in the illustrated X-axis direction), with neighboring stadiums spaced from one another by a non-patterned crest portion of the stack. Each block may include a single series of stadiums. The series of stadiums may share at least one common bridge provided by a non-patterned portion of the stack. The bridge may be along a front or a rear of the series of stadiums.
[0019] As used herein, the term set of staircases means and refers to one or more staircases that collectively define a row (e.g., in the illustrated X-axis direction) of steps, each of which steps may be at a respectively different tier elevation of a stack structure. A respective set of staircases may include one or more descending staircases, one or more ascending staircases, or any combination thereof.
[0020] As used herein, the term descending staircase means and refers to a staircase generally exhibiting negative slope, as defined by a phantom line extending from a vertically highest step of the staircase to a vertically lowest step of the staircase.
[0021] As used herein, the term ascending staircase means and refers to a staircase generally exhibiting positive slope, as defined by a phantom line extending from a vertically highest step of the staircase to a vertically lowest step of the staircase.
[0022] As used herein, the term high-aspect-ratio means and refers to a height-to-width (e.g., a ratio of a maximum height to a maximum width) of greater than about 10:1 (e.g., greater than about 20:1, greater than 30:1, greater than about 40:1, greater than about 50:1, greater than about 60:1, greater than about 70:1, greater than about 80:1, greater than about 90:1, greater than about 100:1).
[0023] As used herein, a feature referred to with the adjective source/drain means and refers to the feature being configured for association with either or both the source region and the drain region of the device that includes the source/drain feature. A source region may be otherwise configured as a drain region and vice versa without departing from the scope of the disclosure.
[0024] As used herein, the terms opening, trench, and slit mean and include a volume extending through or into at least one structure or at least one material, leaving a gap in that at least one structure or at least one material, or a volume extending between structures or materials, leaving a gap between the structures or materials. Unless otherwise described, an opening, trench, and/or slit is not necessarily empty of material. That is, an opening, trench, or slit is not necessarily void space. An opening, trench, or slit formed in or between structures or materials may comprise structure(s) or material(s) other than that in or between which the opening is formed. And, structure(s) or material(s) exposed within an opening, trench, or slit is/are not necessarily in contact with an atmosphere or non-solid environment. Structure(s) or material(s) exposed within an opening, trench, or slit may be adjacent or in contact with other structure(s) or material(s) that is/are disposed within the opening, trench, or slit.
[0025] As used herein, the terms substrate, base structure, and base region mean and include a base material, structure, region, or other construction upon which components, such as tiered stacks and structures therein, are formed. The substrate, base structure, or base region may be or include a semiconductor substrate, a base semiconductor material on a supporting structure, a metal electrode, or a semiconductor substrate having one or more materials, structures, or regions formed thereon. The substrate, base structure, or base region may be or include a semiconductor, semiconductive, and/or semiconducting material, such as one or more of a conventional silicon substrate or other bulk substrate including a semiconductive material. As used herein, the term bulk substrate means and includes not only silicon wafers, but also silicon-on-insulator (SOI) substrates, such as silicon-on-sapphire (SOS) substrates or silicon-on-glass (SOG) substrates, epitaxial layers of silicon on a base semiconductor foundation, or other semiconductor, semiconductive, semiconducting, and/or optoelectronic materials, such as silicon-germanium (Si.sub.1-xGe.sub.x, where x is, for example, a mole fraction between 0.2 and 0.8), germanium (Ge), gallium arsenide (GaAs), gallium nitride (GaN), or indium phosphide (InP), among others. Furthermore, when reference is made to a substrate, base structure, or base region in the following description, previous process stages may have been utilized to form materials, structures, or junctions in the substrate, base structure, base region, or other foundation.
[0026] As used herein, the terms insulative and insulating, when used in reference to a material, region, or structure, means and includes a material, region, or structure that is electrically insulative or electrically insulating. An insulative or insulating material, region, or structure may be formed of and include one or more of at least one dielectric oxide material (e.g., one or more of a silicon oxide (SiO.sub.x), phosphosilicate glass, borosilicate glass, borophosphosilicate glass, fluorosilicate glass, an aluminum oxide (AlO.sub.x), a hafnium oxide (HfO.sub.x), a niobium oxide (NbO.sub.x), a titanium oxide (TiO.sub.x), a zirconium oxide (ZrO.sub.x), a tantalum oxide (TaO.sub.x), and a magnesium oxide (MgO.sub.x)), at least one dielectric nitride material (e.g., a silicon nitride (SiN.sub.y)), at least one dielectric oxynitride material (e.g., a silicon oxynitride (SiO.sub.xN.sub.y)), at least one dielectric carboxynitride material (e.g., a silicon carboxynitride (SiO.sub.xC.sub.zN.sub.y)), and/or air. In addition, an insulative or insulating structure means and includes a structure formed of and including insulative or insulating material. In some embodiments, an insulative or insulating structure, region, or material is free or substantially free of conductive, conducting, semiconductor, semiconductive, and/or semiconducting material(s).
[0027] As used herein, the terms conductive and conducting, when used in reference to a material, region, or structure, mean and include a material, region, or structure that is electrically conductive or electrically conducting, unless otherwise specified (e.g., as thermally conductive or thermally conducting). A conductive or conducting material, region, or structure may be formed of and include one or more metals or metal-containing compositions. The one or more metals or metal-containing compositions may be in the form of a single homogeneous material region, in the form of multiple material regions (e.g., as one material region at least partially lined by a second material region (e.g., liner)). The metals may include one or more of tungsten (W), titanium, (Ti) nickel (Ni), platinum (Pt), rhodium (Rh), ruthenium (Ru), iridium (Ir), aluminum (Al), copper (Cu), molybdenum (Mo), silver (Ag), gold (Au). Metal-containing compositions may include one or more alloys, nitrides, silicides, carbides, and/or oxides of and include any of the foregoing metals, such as a material including one or more of titanium nitride (TiN), tantalum nitride (TaN), tungsten nitride (WN), titanium aluminum nitride (TiAlN), iridium oxide (IrO.sub.x), ruthenium oxide (RuO.sub.x), and/or alloys thereof. In some embodiments, a conductive or conducting material, region, or structure may be formed of and include one or more conductively-doped semiconductor material (e.g., conductively-doped silicon, conductively-doped germanium, conductively-doped silicon germanium) and/or polysilicon. In some embodiments, a conductive or conducting material, region, or structure is free or substantially free of insulative, insulating, semiconductor, semiconductive, and/or semiconducting material(s).
[0028] As used herein, the terms semiconductor and semiconductive, when used in reference to a material, region, or structure, mean and include a material, region, or structure having an electrical conductivity between those of insulative materials and conductive materials. For example, a semiconductor material may have an electrical conductivity of between about 10.sup.8 Siemens per centimeter (S/cm) and about 10.sup.4 S/cm (106 S/m) at room temperature. Examples of semiconductor materials include elements found in column IV of the periodic table of elements, such as silicon (Si), germanium (Ge), and carbon (C). Other examples of semiconductor materials include compound semiconductor materials, such as binary compound semiconductor materials (e.g., gallium arsenide (GaAs)), ternary compound semiconductor materials (e.g., Al.sub.xGa.sub.1-xAs), and quaternary compound semiconductor materials (e.g., Ga.sub.xIn.sub.1-xAs.sub.yP.sub.1-y), without limitation. Compound semiconductor materials may include combinations of elements from columns III and V of the periodic table of elements (III-V semiconductor materials) or from columns II and VI of the periodic table of elements (II-VI semiconductor materials), without limitation. Further examples of semiconductor materials include oxide semiconductor materials, such as zinc tin oxide (Zn.sub.xSn.sub.yO, commonly referred to as ZTO), indium zinc oxide (In.sub.xZn.sub.yO, commonly referred to as IZO), zinc oxide (Zn.sub.xO), indium gallium zinc oxide (In.sub.xGa.sub.yZn.sub.zO, commonly referred to as IGZO), indium gallium silicon oxide (In.sub.xGa.sub.ySi.sub.zO, commonly referred to as IGSO), indium tungsten oxide (In.sub.xW.sub.yO, commonly referred to as IWO), indium oxide (In.sub.xO), tin oxide (Sn.sub.xO), titanium oxide (Ti.sub.xO), zinc oxide nitride (Zn.sub.xON.sub.z), magnesium zinc oxide (Mg.sub.xZn.sub.yO), zirconium indium zinc oxide (Zr.sub.xIn.sub.yZn.sub.zO), hafnium indium zinc oxide (Hf.sub.xIn.sub.yZn.sub.zO), tin indium zinc oxide (Sn.sub.xIn.sub.yZn.sub.zO), aluminum tin indium zinc oxide (Al.sub.xSn.sub.yIn.sub.zZn.sub.aO), silicon indium zinc oxide (Si.sub.xIn.sub.yZn.sub.zO), aluminum zinc tin oxide (Al.sub.xZn.sub.ySn.sub.zO), gallium zinc tin oxide (Ga.sub.xZn.sub.ySn.sub.zO), zirconium zinc tin oxide (Zr.sub.xZn.sub.ySn.sub.zO), and other similar materials.
[0029] Formulae including one or more of x, y, and/or z herein (e.g., SiO.sub.x, AlO.sub.x, HfO.sub.x, NbO.sub.x, TiO.sub.x, SiN.sub.y, SiO.sub.xN.sub.y, SiO.sub.xC.sub.zN.sub.y) represent a material that contains an average ratio of x atoms of one element, y atoms of another element, and/or z atoms of an additional element (if any), respectively, for every one atom of another element (e.g., Si, Al, Hf, Nb, Ti). As the formulae are representative of relative atomic ratios and not strict chemical structure, an insulative material or insulative structure may comprise one or more stoichiometric compounds and/or one or more non-stoichiometric compounds, and values of x, y, and z (if any) may be integers or may be non-integers. As used herein, the term non-stoichiometric compound means and includes a chemical compound with an elemental composition that cannot be represented by a ratio of well-defined natural numbers and is in violation of the law of definite proportions.
[0030] As used herein, the term sacrificial, when used in reference to a material, region, or structure, means and includes a material, region, or structure that is formed during a fabrication process but which is removed (e.g., substantially removed) prior to completion of the fabrication process.
[0031] As used herein, the term precursor, when referring to a material, region, or structure, means and refers to a material, region, or structure to be transformed into a resulting material, region, or structure. For example, and without limitation, a precursor stack may refer to a stack structure that is to be altered in its composition during formation of a final stack.
[0032] As used herein, the term horizontal means and includes a direction that is parallel to a primary surface of the substrate on which the referenced material, region, or structure is located. The width and length of a respective material, region, or structure may be defined as dimensions in a horizontal plane. With reference to the figures, the horizontal direction may be perpendicular to an indicated Z axis, may be parallel to an indicated X axis, and may be parallel to an indicated Y axis.
[0033] As used herein, the term lateral means and includes a direction in a horizontal plane parallel to a primary surface of the substrate on which a referenced material, region, or structure is located and substantially perpendicular to a longitudinal direction. The width of a respective material, region, or structure may be defined as a dimension in the lateral direction of the horizontal plane. With reference to the figures, the lateral direction may be parallel to an indicated X axis, may be perpendicular to an indicated Y axis, and may be perpendicular to an indicated Z axis.
[0034] As used herein, the term longitudinal means and includes a direction in a horizontal plane parallel to a primary surface of the substrate on which a referenced material, region, or structure is located, and substantially perpendicular to a lateral direction. The length of a respective material, region, or structure may be defined as a dimension in the longitudinal direction of the horizontal plane. With reference to the figures, the longitudinal direction may be parallel to an indicated Y axis, may be perpendicular to an indicated X axis, and may be perpendicular to an indicated Z axis.
[0035] As used herein, the term vertical means and includes a direction that is perpendicular to a primary surface of the substrate on which a referenced material, region, or structure is located. The height of a respective material, region, or structure may be defined as a dimension in a vertical plane. With reference to the figures, the vertical direction may be parallel to an indicated Z axis, may be perpendicular to an indicated X axis, and may be perpendicular to an indicated Y axis.
[0036] As used herein, the term width means and includes a dimension, along an indicated X axis in a horizontal plane (e.g., at a certain elevation, if identified), defining a maximum distance, along such X axis in the horizontal plane, of the whole of the material, region, or structure in question or of a concerned portion of the material, region, or structure in question. For example, a width of a conductive or insulative structure may be a maximum X-axis dimension from one lateral end of the conductive or insulative structure to an opposite lateral end of the structure, whereas a width of a step defined by the conductive or insulative structure may be a maximum X-axis dimension of only that portion of the conductive or insulative structure that is within the horizontal area of the step (e.g., the step tread).
[0037] As used herein, the term length means and includes a dimension, along an indicated Y axis in a horizontal plane (e.g., at a certain elevation, if identified), defining a maximum distance, along such Y axis in the horizontal plane, of the material, region, or structure in question or of a concerned portion of the material, region, or structure in question. For example, a length of a conductive or insulative structure may be a maximum Y-axis dimension from one block-defining slit to another block-defining slit, whereas a length of a step defined by the conductive or insulative structure may be a maximum Y-axis dimension of only that portion of the conductive or insulative structure that is within the horizontal area of the step (e.g., the step tread).
[0038] As used herein, the terms thickness or thinness are spatially relative terms that mean and include a dimension in a straight-line direction that is normal to the closest surface of an immediately adjacent material, region, or structure that is of a different composition or that is otherwise distinguishable from the material, region, or structure whose thickness, thinness, or height is discussed.
[0039] As used herein, the term between is a spatially relative term used to describe the relative disposition of one material, region, or structure relative to at least two other materials or structures. The term between may encompass both a disposition of one material, region, or structure directly adjacent the other materials or structures and a disposition of one material, region, or structure indirectly adjacent to the other materials or structures.
[0040] As used herein, the term proximate is a spatially relative term used to describe disposition of one material, region, or structure near to another material, region, or structure. The term proximate includes dispositions of indirectly adjacent to, directly adjacent to, and internal to.
[0041] As used herein, features (e.g., regions, materials, openings, structures, assemblies, devices) described as neighboring one another mean and include features of the disclosed identity (or identities) that are located most proximate (e.g., closest to) one another. One or more additional features (e.g., additional regions, additional materials, additional structures, additional openings, additional assemblies, additional devices) not matching the disclosed identity (or identities) of the neighboring features may be disposed between the neighboring features. Put another way, the neighboring features may be positioned directly adjacent one another, such that no other feature intervenes between the neighboring features; or the neighboring features may be positioned indirectly adjacent one another, such that at least one feature having an identity other than that associated with the neighboring features is positioned between the neighboring features. For example, a structure of material X neighboring a structure of material Y is the first material X structure, e.g., of multiple material X structures, that is nearest the particular structure of material Y. Accordingly, features described as vertically neighboring one another mean and include features of the disclosed identity (or identities) that are located most vertically proximate (e.g., vertically closest to) one another. Moreover, features described as horizontally neighboring one another mean and include features of the disclosed identity (or identities) that are located most horizontally proximate (e.g., horizontally closest to) one another.
[0042] As used herein, the term consistentwhen referring to a parameter, property, or condition of one structure, material, feature, or portion thereof in comparison to the parameter, property, or condition of another such structure, material, feature, or portion of such same aforementioned structure, material, or featureis a relative term that means and includes the parameter, property, or condition of the two such structures, materials, features, or portions being equal, substantially equal, or about equal, at least in terms of respective dispositions of such structures, materials, features, or portions. For example, two structures having consistent heights as one another may each define a same, substantially same, or about the same height, from a lower surface to an upper surface of each respective such structure, despite the two structures being at different elevations of a larger structure.
[0043] As used herein, the terms about and approximately, when either is used in reference to a numerical value for a particular parameter, are inclusive of the numerical value and a degree of variance from the numerical value that one of ordinary skill in the art would understand is within acceptable tolerances for the particular parameter. For example, about or approximately, in reference to a numerical value, may include additional numerical values within a range of from 90.0 percent to 110.0 percent of the numerical value, such as within a range of from 95.0 percent to 105.0 percent of the numerical value, within a range of from 97.5 percent to 102.5 percent of the numerical value, within a range of from 99.0 percent to 101.0 percent of the numerical value, within a range of from 99.5 percent to 100.5 percent of the numerical value, or within a range of from 99.9 percent to 100.1 percent of the numerical value.
[0044] As used herein, the term substantially, when referring to a parameter, property, or condition, means and includes the parameter, property, or condition being equal to or within a degree of variance from a given value such that one of ordinary skill in the art would understand such given value to be acceptably met, such as within acceptable manufacturing tolerances. By way of example, depending on the particular parameter, property, or condition that is substantially met, the parameter, property, or condition may be substantially a given value when the value is at least 90.0 percent met, at least 95.0 percent met, at least 99.0 percent met, or even at least 99.9 percent met.
[0045] As used herein, the terms on or over, when referring to an element as being on or over another element, are spatially relative terms that mean and include the element being directly on top of, adjacent to (e.g., laterally adjacent to, horizontally adjacent to, longitudinally adjacent to, vertically adjacent to), underneath, or in direct contact with the other element. It also includes the element being indirectly on top of, adjacent to (e.g., laterally adjacent to, horizontally adjacent to, longitudinally adjacent to, vertically adjacent to), underneath, or near the other element, with other elements present therebetween. In contrast, when an element is referred to as being directly on or directly adjacent to another element, there are no intervening elements present.
[0046] As used herein, other spatially relative terms, such as below, lower, bottom, above, upper, top, and the like, may be used for ease of description to describe one element's or feature's relationship to another element(s) or feature(s) as illustrated in the figures. Unless otherwise specified, any spatially relative terms used in this disclosure are intended to encompass different orientations of the materials in addition to the orientation as depicted in the figures. For example, if materials in the figures are inverted, elements described as below or under or on bottom of other elements or features would then be oriented above or on top of the other elements or features. Thus, the term below may encompass both an orientation of above and below, depending on the context in which the term is used, which will be evident to one of ordinary skill in the art. The materials may be otherwise oriented (rotated ninety degrees, inverted, etc.) and the spatially relative descriptors used herein interpreted accordingly.
[0047] As used herein, the terms level and elevation are spatially relative terms used to describe one material's or feature's relationship to another material(s) or feature(s) as illustrated in the figures, usingas a reference pointthe lowest illustrated surface of the structure that includes the materials or features. As used herein, a level and an elevation are each defined by a horizontal plane parallel to a primary surface of the substrate or base structure on or in which the structure (that includes the materials or features) is formed. When used with reference to the drawings, lower levels and lower elevations are relatively nearer to the bottom-most illustrated surface of the respective structure, while higher levels and higher elevations are relatively further from the bottom-most illustrated surface of the respective structure.
[0048] As used herein, the term depth is a spatially relative term used to describe one material's or feature's relationship to other material(s) or feature(s) as illustrated in the figures, usingas a reference pointthe highest illustrated surface of the structure (e.g., stack structure) that includes the materials or features. When used with reference to the drawings, a depth is defined by a horizontal plane parallel to the highest illustrated surface of the structure (e.g., stack structure) that includes the materials or features.
[0049] As used herein, the terms shallow and deep are elevationally relative terms used to describe one material's or feature's relationship to other material(s) or feature(s) as illustrated in the figures, such that a shallow or shallower stadium may occupy generally higher elevations of a stack and be formed in an elevationally higher group of tiers of the stack than a deep or deeper stadium. In such circumstance, the openings of the stadiums may be at the top, elevationally-high portion of the stack. A shallow stadium may define a lesser opening-in-stack volume above its staircase(s) than the opening-in-stack volume defined by a deep stadium.
[0050] Unless otherwise specified, any spatially relative terms used in this disclosure are intended to encompass different orientations in addition to the orientation as depicted in the drawings. For example, the materials in the drawings may be inverted, rotated, etc., with the upper levels and elevations then illustrated proximate the bottom of the page, the lower levels and elevations then illustrated proximate the top of the page, the greatest depths extending a greatest vertical distance upward, and the deep stadiums being elevationally higher than the shallow stadiums.
[0051] As used herein, the terms comprising, including, having, and grammatical equivalents thereof are inclusive, open-ended terms that do not exclude additional, unrecited elements or method steps. These terms also include more restrictive terms consisting of and consisting essentially of and grammatical equivalents thereof. Therefore, a structure described as comprising, including, and/or having a material may be a structure that, in some embodiments, includes additional material(s) as well and/or a structure that, in some embodiments, does not include any other material(s). Likewise, a material (e.g., composition) described as comprising, including, and/or having a species may be a material that, in some embodiments, includes additional species as well and/or a material that, in some embodiments, does not include any other species.
[0052] As used herein, the term may with respect to a material, structure, feature, or method act indicates that such is contemplated for use in implementation of an embodiment of the disclosure and such term is used in preference to the more restrictive term is so as to avoid any implication that other, compatible materials, structures, features, and methods usable in combination therewith should or must be excluded.
[0053] As used herein, and/or means and includes any and all combinations of one or more of the associated listed items.
[0054] As used herein, the singular forms a, an, and the are intended to include the plural forms as well, unless the context clearly indicates otherwise.
[0055] As used herein, an (s) at the end of a term means and includes the singular form of the term and/or the plural form of the term, unless the context clearly indicates otherwise.
[0056] As used herein, the terms configured and configuration mean and refer to a size, shape, material composition, orientation, and arrangement of a referenced feature (e.g., region, material, structure, opening, assembly, device) so as to facilitate a referenced operation or property of the referenced feature in a predetermined way.
[0057] The illustrations presented herein are not meant to be actual views of any particular material, structure, sub-structure, region, sub-region, device, system, or stage of fabrication, but are merely idealized representations that are employed to describe embodiments of the disclosure.
[0058] Embodiments are described herein with reference to cross-sectional illustrations that are schematic illustrations. Accordingly, variations from the shapes of the illustrations as a result, for example, of manufacturing techniques and/or tolerances, are to be expected. Thus, embodiments described herein are not to be construed as limited to the particular shapes or structures as illustrated but may include deviations in shapes that result, for example, from manufacturing techniques. For example, a structure illustrated or described as box-shaped may have rough and/or nonlinear features. Moreover, sharp angles that are illustrated may be rounded; surfaces and features illustrated to be vertical may be non-vertical, bent, and/or bowed; and/or structures illustrated with consistent transverse widths and/or lengths throughout the height of the structure may taper in transverse width and/or length. Thus, the materials, features, and structures illustrated in the figures are schematic in nature and their shapes are not intended to illustrate the precise shape of a material, feature, or structure and do not limit the scope of the present claims.
[0059] The following description provides specific details, such as material types and processing conditions, to provide a thorough description of embodiments of the disclosed apparatus (e.g., devices, systems) and methods. However, a person of ordinary skill in the art will understand that the embodiments of the apparatus and methods may be practiced without employing these specific details. Indeed, the embodiments of the apparatus and methods may be practiced in conjunction with conventional semiconductor fabrication techniques employed in the industry.
[0060] The fabrication processes described herein do not form a complete process flow for processing apparatus (e.g., devices, systems) or the structures thereof. The remainder of the process flow is known to those of ordinary skill in the art. Accordingly, only the methods and structures necessary to understand embodiments of the present apparatus (e.g., devices, systems) and methods are described herein.
[0061] Unless the context indicates otherwise, the materials described herein may be formed by any suitable technique including, but not limited to, spin coating, blanket coating, chemical vapor deposition (CVD), atomic layer deposition (ALD), plasma enhanced ALD, physical vapor deposition (PVD) (e.g., sputtering), or epitaxial growth. Depending on the specific material to be formed, the technique for depositing or growing the material may be selected by a person of ordinary skill in the art.
[0062] Unless the context indicates otherwise, the removal of materials described herein may be accomplished by any suitable technique including, but not limited to, etching (e.g., dry etching, wet etching, vapor etching), ion milling, abrasive planarization, or other known methods.
[0063] In referring to the drawings, like numerals refer to like components throughout. The drawings are not necessarily drawn to scale.
[0064] With reference to
[0065] The number (e.g., quantity) of tiers 202 (and conductive structures 206) illustrated in
[0066] The conductive structures 206 may be formed of and include (e.g., each be formed of and include) one or more conductive materials, such as one or more of: at least one metal (e.g., one or more of tungsten, titanium, nickel, platinum, rhodium, ruthenium, iridium, aluminum, copper, molybdenum, silver, gold), at least one alloy (e.g., an alloy of one or more of the aforementioned metals), at least one metal-containing material that includes one or more of the aforementioned metals (e.g., metal nitrides, metal silicides, metal carbides, metal oxides, such as a material including one or more of titanium nitride (TiN), tantalum nitride (TaN), tungsten nitride (WN), titanium aluminum nitride (TiAlN), iridium oxide (IrO.sub.x), ruthenium oxide (RuO.sub.x), alloys thereof), at least one conductively-doped semiconductor material (e.g., conductively-doped silicon, conductively-doped germanium, conductively-doped silicon germanium), polysilicon, and at least one other material exhibiting electrical conductivity. In some embodiments, the conductive structures 206 include at least one of the aforementioned conductive materials along with at least one additional of the aforementioned conductive materials formed as a liner. Some or all of the conductive structures 206 may have the same (e.g., consistent) or different thicknesses (e.g., heights) as one another.
[0067] The insulative structures 204 may be formed of and include (e.g., each be formed of and include) at least one insulative material, such as a dielectric oxide material (e.g., silicon dioxide). In this and other embodiments described herein, the insulative material of the insulative structures 204 may be substantially the same as or different than other insulative material(s) of the microelectronic device structure 100. Some or all of the insulative structures 204 may have the same (e.g., consistent) or different thicknesses (e.g., heights) as one another. In some embodiments, some of the insulative structures 204 (e.g., uppermost, lowest, and/or intermediate insulative structures 204) are relatively thicker than others of the insulative structures 204 of the stack 102.
[0068] With continued reference to
[0069] In addition to the semiconductor materials and/or source/drain region, the base region 104 may include other base material(s), region(s), and/or structure(s), such as conductive regions for making electrical connections with other conductive structures of the device that includes the microelectronic device structure 100. In some such embodiments, CMOS (complementary metal-oxide-semiconductor) circuitry is included within the base region 104, in a CMOS region below the source/drain region, which CMOS region may be characterized as a so-called CMOS under Array (CuA) region.
[0070] The base region 104 may include conductive landings 106 to which through-stack vias 108 extend. For through-stack vias 108 that are configured to be electrically active during operation of the microelectronic device that includes the microelectronic device structure 100, the corresponding conductive landings 106 may be in electrical communication with routing (e.g., first under routing 110 and/or second under routing 112), which may be within the CMOS region. The routing (e.g., first under routing 110 and second under routing 112) may be in electrical communication with string drivers 114, which may also be within the CMOS region of the base region 104. The through-stack vias 108 may also be in electrical communication (e.g., via upper routing 116 above the stack 102) with respective step contacts 118 that physically and electrically connect with the conductive structures 206 (
[0071] With continued reference to
[0072] The slit structures 302 may individually include one or more non-conductive material(s) substantially filling the slits 304. In some embodiments, each slit structure 302 includes at least one non-conductive material (e.g., silicon, insulative material) lined by one or more other non-conductive material(s) (e.g., other insulative material(s)).
[0073] Other portions of the microelectronic device structure 100 (e.g., portions horizontally disposed relative to the portions illustrated in, e.g.,
[0074] To facilitate electrical communication to particular selected conductive structures 206 within the stack 102, conductive contact structures (the step contacts 118) extend to (or from) and physically contact the conductive structures 206 of the tiers 202. Each such step contact 118 is positioned to physically contact a particular one of the conductive structures 206, namely one of the conductive structures 206 that is in one of the tiers 202 that has been patterned and/or partially exposed to provide a step 120. Herein, a tier 202 providing one of the steps 120 may be referred to as a stepped tier.
[0075] The step 120 includes a tread in the form of an exposed upper (e.g., horizontal) surface portion of one of the material structures of the tier 202. The tread of the step 120 defines a landing area for one of the step contacts 118.
[0076] In some embodiments, the tread of the step 120 is defined by an exposed upper surface portion of an uppermost insulative structure 204 of the stepped tier 202, and the step contact 118 extends through this insulative structure 204 to reach one of the conductive structures 206 of the stepped tier 202. The step contact 118 may or may not include an insulative liner horizontally around conductive material of the step contact 118.
[0077] In other embodiments, the tread of the step 120 is defined by an exposed upper surface portion of an uppermost conductive structure 206 of the stepped tier 202, and the step contact 118 extends to or into this uppermost conductive structure 206 of the stepped tier 202. The step contact 118 may or may not include an insulative liner horizontally around conductive material of the step contact 118.
[0078] In other embodiments, the tread of the step 120 is defined by an exposed upper surface portion of an uppermost conductive structure 206 of the stepped tier 202, and the step contact 118 extends through the uppermost conductive structure 206 and to or into a lower conductive structure 206 of the tier 202 providing the step 120. The step contact 118 may be electrically isolated from upper conductive structure(s) 206 through which it extends by, e.g., an insulative liner horizontally around conductive material(s) of the step contact 118.
[0079] With continued reference to
[0080] Because individual conductive structures 206 and their respective tiers 202 in the stack 102 occupy different elevations of the stack 102 (also referred to herein as different tier elevations), the steps 120 are formed at the various elevations of the stack 102. Each step contact 118 extends downward to physically contact (e.g., land on or in) one of the conductive structures 206 of the tier 202 providing the respective step 120. Above the steps 120, the step contacts 118 may extend primarily through the insulative fill regions 122 (
[0081] The vertical dimension (e.g., height) of an individual step contact 118 may be tailored according to the depth (e.g., elevation) of its respective target step 120. The step contacts 118 extending to steps 120 at relatively higher elevations of the stack 102, may be generally shorter than the step contacts 118 that extend to steps 120 at relatively lower elevations of the stack 102. The microelectronic device structure 100 may include, in each respective block 306 (
[0082]
[0083] The tier elevations of the steps 120 of a respective staircase may incrementally decrease or incrementally increase through the staircase (e.g., descending staircase 124, ascending staircase 126) according to a riser height 402. For example, in one staircase, the steps 120 may be formed at successively increasing tier depths (e.g., decreasing tier elevations) to define a descending staircase 124 having generally negative slope. In another staircase, the steps 120 may be formed at successively decreasing tier depths (e.g., increasing tier elevations) to define an ascending staircase 126 having generally positive slope. The elevation difference between neighboring steps 120 of a respective staircase (e.g., one of the descending staircases 124, one of the ascending staircases 126) defines the riser height 402. As discussed further below, in some embodiments, one or more staircases of one of the blocks 306 (
[0084] The staircases (e.g., the descending staircases 124 and the ascending staircases 126) are grouped in so-called stadiums 128. Each set of staircases extends the width of one of the stadiums 128. As used herein, a set of staircases comprises the one or more staircases that are horizontally aligned in the X-axis direction within a respective stadium 128 and that extend the width of the stadium 128.
[0085] As illustrated in
[0086] In some embodiments, the steps 120 of the staircases (e.g., descending staircases 124 and/or ascending staircases 126) of a respective individual stadium 128 are formed in a unique group of the tiers 202 (
[0087] In other embodiments, some of the stadiums 128 have steps 120 formed in a same tier group as one or more other stadiums 128 of the block 306, such that conductive structures 206 of steps 120 of such repeated stadiums 128 may provide more than one landing to accommodate more than one step contact 118.
[0088] With continued reference to
[0089] Laterally neighboring stadiums 128 may be spaced from one another, in the stadium series of the block 306 (
[0090] As illustrated in
[0091] Via the one or more bridges 308 of the block 306, distal portions of a given conductive structure 206 of a respective tier 202 are part of a continuous, single conductive structure 206 of that tier 202 throughout the block 306. Therefore, an electrical connection between one of the step contacts 118 and a conductive structure 206 of one of the steps 120 may provide an electrical connection between the one step contact 118 and the whole of that conductive structure 206 throughout the block 306.
[0092] With returned reference to
[0093] The multi-set stadiums 148 may be the relatively shallower (e.g., relatively elevationally higher) stadiums 128 of the block 306. The single-set stadiums 150 may be the relatively deeper (e.g., relatively elevationally lower) stadiums 128 of the block 306. Accordingly, the multi-set stadiums 148 may also be referred to herein as shallow stadiums 128, and the single-set stadiums 150 may also be referred to herein as deep stadiums 128.
[0094] In a single-set stadium 150, the tread of each step 120 may span substantially a whole length (Y-axis dimension) of the stadium 128 (
[0095] In each multi-set stadium 148, the multiple sets of staircases define multiple rows (and sets) of staircases, and therefore multiple rows of steps 120 (one row per set). Multiple rows of step contacts 118 may extend to the conductive structures 206 of the steps 120 of the multi-set stadiums 148, as in the multi-set stadium 148 in the seventh stadium area 142, as illustrated in
[0096] In some embodiments including both multi-set stadiums 148 and single-set stadiums 150 in the block 306, the multi-set stadiums 148 are interspersed with one another so that the stadium 128 depths across the width of the block 306 vary between shallow stadiums (e.g., multi-set stadiums 148) and deep stadiums (e.g., single-set stadiums 150). For example, as illustrated in
[0097] In some embodiments, the horizontal area (e.g., footprint of the stack 102) occupied by individual of the multi-set stadiums 148 is about the same as the horizontal area (e.g., footprint of the stack 102) occupied by individual of the single-set stadiums 150. In other embodiments, the multi-set stadiums 148 (shallow stadiums 128) individually occupy a somewhat smaller width and smaller horizontal area than that of the single-set stadiums 150. In some such embodiments, a landing area 408 (e.g., lowest step 120 of the single-set stadium 150) may be relatively wider than other steps 120 of the single-set stadium 150. The increased width of the single-set stadium 150 (e.g., deep stadiums 128) compared to the multi-set stadiums 148 (e.g., shallow stadiums 128) may accommodate accurate fabrication of the single-set stadium 150 at relatively deeper elevations of the stack 102, where accurately fabricating high-aspect-ratio stadium openings may present challenges.
[0098] With continued reference to
[0099] In each multi-set stadium 148 (e.g., the multi-set stadium 148 in the seventh stadium area 142, illustrated in enlarged view in
[0100] In each single-set stadium 150 (e.g., the single-set stadium 150 in the sixth stadium area 140, illustrated in enlarged view in
[0101] In some embodiments, each set of staircases (e.g., the single set of staircases of the single-set stadium 150; and the upper staircase set 310 and the lower staircase set 312 of the multi-set stadium 148) is provided by a single descending staircase 124 or by a single ascending staircase 126, such that the vertical offset(s) 152 may be omitted.
[0102] Though the figures, like
[0103] In some embodiments, the steps 120 of respective staircases are of consistent horizontal area. In other embodiments, one or more of the steps 120 of a respective staircase may be of a different horizontal area. For example, with reference to
[0104] With continued reference to
[0105] In some embodiments, the through-stack vias 108, whether active or non-active, may include at least one insulative liner horizontally around conductive material(s) to electrically isolate the conductive material(s) from neighboring conductive feature(s). For example, where the through-stack vias 108 extend through the tiers 202 (
[0106] A single active through-stack via 108 may be in electrical communication with a single step contact 118. Thus, there may be one active through-stack via 108 for every step contact 118 (and every step 120).
[0107] According to embodiments of the disclosure, the through-stack vias 108 associated with the step contacts 118 of multi-set stadiums 148 (e.g., shallow stadiums 128) are disposed within the horizontal area of the multi-set stadium 148 (shallow stadium 128) itself. As illustrated most clearly in the top plan view of
[0108] Also according to embodiments of the disclosure, the majority of the through-stack vias 108 associated with the step contacts 118 of the single-set stadiums 150 (e.g., deep stadiums 128) are disposed in the crests 146 to the lateral sides of the single-set stadium 150 (e.g., deep stadium 128).
[0109] With reference to
[0110] This disclosure is not limited to the upper routing 116 pattern illustrated. Other upper routing 116 arrangements may be used to electrically connect the through-stack vias 108 with their respective step contacts 118.
[0111] By disposing the through-stack vias 108 of the deep stadiums 128 (e.g., the single-set stadiums 150) within the crests 146, these through-stack vias 108 extend substantially wholly through materials of the stack 102, from which they are electrically isolated (e.g., by liner(s)). Thus, the through-stack vias 108 associated with the deep, single-set stadiums 150 may not extend through the insulative fill region 122 (
[0112] To accommodate the crests 146 of the block 306 having a small horizontal area (e.g., footprint)in the interest of device scalingthe through-stack vias 108 associated with the shallow, multi-set stadiums 148 may not be disposed within the crests 146, but may be disposed within the horizontal area of the shallow, multi-set stadiums 148 themselves. Because these stadiums 128 are relatively shallower than the deep, single-set stadiums 150, their sidewalls 410 (
[0113]
[0114]
[0115] To accommodate one or more active through-stack vias 108 in the landing area 408 of the deep, single-set stadium 150, the lowest step 120 providing the landing area 408 may be somewhat wider (in the X-axis direction) than other steps 120 of the single-set stadium 150. In some such embodiments, the single-set stadiums 150 are be individually relatively wider than individual multi-set stadiums 148.
[0116] With continued reference to
[0117] The string drivers 114 (e.g., access line drivers, word line drivers) may be configured to selectively supply-via the under routing (e.g., the first under routing 110, the second under routing 112), the conductive landings 106, the through-stack vias 108, the upper routing 116, and the step contacts 118 leading to the steps 120access signals, such as programming signals (e.g., programming voltages) to the conductive structures 206 (
[0118] In some embodiments, the stadiums 128 (e.g., the shallow, multi-set stadiums 148 and the deep, single-set stadiums 150) are formed so that the staircase profiles of the stadium series of one block 306 (
[0119]
[0120]
[0121] As also shown in
[0122] Whether in shallow, multi-set stadiums 148 or in deep, single-set stadiums 150, each step contact 118 vertically extends through the insulative fill region 122, through the stadium liner(s) (e.g., the first stadium liner 806, the second stadium liner 808) and to or into the step 120 to make physical contact on or in the conductive structure 206 providing the step contact 118 landing of that step 120.
[0123] In some embodiments, the non-conductive material(s) of the insulative fill regions 122 are formed of and include one or more dielectric material(s) formed of and including any one or more insulative materials described above. The first stadium liner 806 and the second stadium liner 808 may each be formed of and include a different one or more of the insulative materials described above. In some embodiments, the first stadium liner 806 comprises, consists essentially of, or consists of an oxide (e.g., silicon dioxide), and the second stadium liner 808 comprises, consists essentially of, or consists of a nitride (e.g., silicon nitride).
[0124] Accordingly, disclosed is a microelectronic device comprising a stack structure comprising a vertically repeated sequence of tiers respectively comprising at least one insulative structure and at least one conductive structure. Slit structures extend through the stack structure to divide the stack structure into blocks. A series of stadiums are within the stack structure of one of the blocks and are horizontally spaced from one another by crests of the stack structure. The stadiums of the series are individually defined in unique groups of the tiers of the stack structure. The stadiums of the series individually comprise one or more staircases comprising steps. The series of stadiums comprises a first stadium and a second stadium. The first stadium is defined in a first tier group of the unique groups of the tiers. The second stadium is defined in a second tier group of the unique groups of the tiers. The first tier group is elevationally higher in the stack structure than the second tier group. Conductive step contacts extend to or into the steps. Conductive through-stack vias extend a height of the stack structure and are in electrical communication with the conductive step contacts. The conductive through-stack vias comprise some conductive through-stack vias that are within a horizontal area of the first stadium and that are in electrical communication with the conductive step contacts in the first stadium. The conductive through-stack vias also comprise other conductive through-stack vias that are within a horizontal area of the crests and that are in electrical communication with the conductive step contacts in the second stadium.
[0125] Also, in accordance with the embodiments disclosed herein, disclosed is a microelectronic device comprising a stack structure comprising a vertically repeated pattern of tiers, the tiers individually comprising insulative material and conductive material. Slit structures extend through the stack structure to define blocks of the stack structure. The blocks individually comprise a series of staircased stadiums. The series of staircased stadiums comprises at least one multi-set stadium comprising multiple sets of at least one staircase and comprises at least one single-set stadium comprising a single set of at least one staircase. Conductive step contacts extend to or into steps of the multiple sets of at least one staircase. Additional conductive step contacts extend to or into steps of the single set of at least one staircase. Conductive through-stack vias are within a horizontal area of the at least one multi-set stadium, extend a height of the stack structure, and are in electrical communication with the conductive step contacts. Additional conductive through-stack vias are outside a horizontal area of the at least one single-set stadium, extend the height of the stack structure, and are in electrical communication with the additional conductive step contacts.
[0126] With reference to
[0127] With particular reference to
[0128] In some embodiments, the precursor stack 902 has materials arranged in tiers 904 that are vertically repeated through at least a portion (e.g., a majority) of the precursor stack 902. The tiers 904 include the insulative structures 204 of the tiers 202 (
[0129] To form the precursor stack 902, formation (e.g., deposition) of the insulative structures 204 may be alternated with formation (e.g., deposition) of the other structures (e.g., the sacrificial structures 906). In some embodiments, the precursor stack 902 is formed, at this stage, to include as many tiers 904 with the sacrificial structures 906 as there will be tiers 202 (
[0130] A relatively thicker upper insulative structure may be included atop the precursor stack 902 and may be formed of and include one or more insulative materials described above, such as the same insulative material(s) as the insulative structures 204 of the precursor stack 902. One or more masks (e.g., hardmasks) may also be included on (e.g., above) the precursor stack 902 (e.g., on the upper insulative structure) and utilized in subsequent material-removal (e.g., etching, patterning) processes.
[0131] With reference to
[0132] Then, for at least stadiums 128 to occupy lower tier elevations, the initially-formed staircase profiles may be lowered, in one or more further material-removal (e.g., etching) stages, to extend each staircase profile to the elevation of its target tier group. Accordingly, with reference to
[0133] As used herein, the term stadium opening (e.g., as in the stadium openings 1002 and the intermediate stadium openings 1004 of
[0134] At this stage, the vertically highest of the staircases (e.g., the upper staircase set 310 (
[0135] With reference to
[0136] Though
[0137] Once the single-set stadiums 150 and the multi-set stadiums 148 are at their final depths in the precursor stack 902, the liners (e.g., the first stadium liner 806, the second stadium liner 808 of
[0138] With reference to
[0139] Though
[0140] In some embodiments that include non-active through-stack vias (e.g., support contacts 702, such as in the microelectronic device structure 700 of
[0141] In embodiments that include support contacts 702 in the crests 146 (such as in the microelectronic device structure 700 of
[0142] With reference to
[0143] In embodiments in which the precursor stack 902 (
[0144] The conductive material(s) of the conductive structures 206 may then be formed (e.g., deposited, grown) in the voids between the insulative structures 204, via the slits 304, to complete the formation of the stack 102 with the repeated pattern of tiers 202 that include at least one of the insulative structures 204 and at least one of the conductive structures 206.
[0145] In other embodiments, the sacrificial structures 906 (
[0146] With returned reference to
[0147] With continued reference to
[0148] With continued reference to
[0149] Accordingly, disclosed is a method of forming a microelectronic device. The method comprises forming a stack structure comprising a vertically repeated sequence of tiers respectively comprising insulative material and sacrificial material. Stadium openings are formed in the stack structure. The stadium openings define a series of stadiums within the stack structure. The stadiums are spaced from one another by crest areas defined by non-patterned areas of the stack structure. The stadiums of the series are individually defined in unique groups of the tiers of the stack structure. The stadiums of the series individually comprise one or more staircases comprising steps. Forming the stadium openings comprises forming a first stadium opening and forming a second stadium opening. The first stadium opening defines a first stadium in a first tier group of the unique groups of the tiers. The second stadium opening defines a second stadium in a second tier group of the unique groups of the tiers. The first tier group is elevationally higher in the stack structure than the second tier group. Conductive step contacts are formed extending to or into the steps. Conductive through-stack vias are formed extending a height of the stack structure and in electrical communication with the conductive step contacts. Forming the through-stack vias comprises forming some of the conductive through-stack vias within a horizontal area of the first stadium and in electrical communication with the conductive step contacts in the first stadium. Forming the through-stack vias also comprises forming other of the conductive through-stack vias within a horizontal area of the second stadium and in electrical communication with the conductive step contacts in the second stadium.
[0150]
[0151] The system 1400 may include a controller 1404 operatively coupled to the memory 1402. The system 1400 may also include another electronic apparatus 1406 and one or more peripheral device(s) 1408. The other electronic apparatus 1406 may include one or more of microelectronic device structures (e.g., the microelectronic device structure 100, 600, and/or 700 of
[0152] A bus 1410 provides electrical conductivity and operable communication between and/or among various components of the system 1400. The bus 1410 may include an address bus, a data bus, and a control bus, each independently configured. Alternatively, the bus 1410 may use conductive lines for providing one or more of address, data, or control, the use of which may be regulated by the controller 1404. The controller 1404 may be in the form of one or more processors.
[0153] The other electronic apparatus 1406 may include additional memory (e.g., with one or more microelectronic device structures (e.g., the microelectronic device structure 100, 600, and/or 700 of
[0154] The peripheral device(s) 1408 may include displays, imaging devices, printing devices, wireless devices, additional storage memory, and/or control devices that may operate in conjunction with the controller 1404.
[0155] The system 1400 may include, for example, fiber optics systems or devices, electro-optic systems or devices, optical systems or devices, imaging systems or devices, and information handling systems or devices (e.g., wireless systems or devices, telecommunication systems or devices, and computers).
[0156] Accordingly, disclosed is an electronic system comprising at least one microelectronic device (e.g., including one or more of the microelectronic device structures 100 (
[0157] While the disclosed structures, apparatus (e.g., devices), systems, and methods are susceptible to various modifications and alternative forms in implementation thereof, specific embodiments have been shown by way of example in the drawings and have been described in detail herein. However, the disclosure is not intended to be limited to the particular forms disclosed. Rather, the disclosure encompasses all modifications, combinations, equivalents, variations, and alternatives falling within the scope of the disclosure as defined by the following appended claims and their legal equivalents.