3D-stacked semiconductor device including gate structure with RMG inner spacer protecting lower work-function metal layer
12550375 ยท 2026-02-10
Assignee
Inventors
- Byounghak Hong (Latham, NY, US)
- Gunho JO (Clifton, NY, US)
- Seungchan Yun (Waterford, NY, US)
- Jaejik Baek (Watervliet, NY, US)
Cpc classification
H10D84/8312
ELECTRICITY
H10D30/43
ELECTRICITY
H10D30/6735
ELECTRICITY
B82Y10/00
PERFORMING OPERATIONS; TRANSPORTING
H10D30/014
ELECTRICITY
H10D30/6757
ELECTRICITY
H10D64/258
ELECTRICITY
H10D84/0177
ELECTRICITY
H10D84/8311
ELECTRICITY
International classification
H10D62/10
ELECTRICITY
H10D64/23
ELECTRICITY
H10D84/01
ELECTRICITY
H10D84/03
ELECTRICITY
Abstract
Provided is a multi-stack semiconductor device that includes: a lower field-effect transistor in which a lower channel structure is surrounded by a lower gate structure including a lower gate dielectric layer, a lower work-function metal layer and a lower gate metal pattern; and an upper field-effect transistor in which an upper channel structure is surrounded by an upper gate structure including an upper gate dielectric layer, an upper work-function metal layer and an upper gate metal pattern, wherein a channel width of the upper channel structure is smaller than a channel width of the lower channel structure, and wherein a replacement metal gate (RMG) inner spacer is formed between the lower work-function metal layer and the upper work-function metal layer at regions where the lower channel structure is not vertically overlapped by the upper channel structure.
Claims
1. A multi-stack semiconductor device comprising: a substrate; a lower field-effect transistor in which a lower channel structure is surrounded by a lower gate structure comprising a lower gate dielectric layer, a lower work-function metal layer and a lower gate metal pattern; and an upper field-effect transistor in which an upper channel structure is surrounded by an upper gate structure comprising an upper gate dielectric layer, an upper work-function metal layer and an upper gate metal pattern, wherein a channel width of the upper channel structure is smaller than a channel width of the lower channel structure, and wherein a replacement metal gate (RMG) inner spacer is formed between and contact a top surface of the lower work-function metal layer and a bottom surface of the upper work-function metal layer at selected regions where the lower channel structure is not vertically overlapped by the upper channel structure.
2. The multi-stack semiconductor device of claim 1, wherein the top surface of the lower work-function metal layer on which the RMG inner spacer is formed is lower than a level of a top surface of the lower gate metal pattern.
3. The multi-stack semiconductor device of claim 2, wherein a top surface of the RMG inner spacer is coplanar with the top surface of the lower gate metal pattern.
4. The multi-stack semiconductor device of claim 1, wherein the RMG inner spacer is formed in a plurality of grooves, and wherein a portion of the lower gate metal pattern is formed between two adjacent grooves among the plurality of grooves.
5. The multi-stack semiconductor device of claim 4, wherein the two adjacent grooves are extended in a channel-width direction.
6. The multi-stack semiconductor device of claim 4, wherein two grooves among the plurality of grooves are respectively formed at both sides of the lower gate metal pattern.
7. The multi-stack semiconductor device of claim 1, wherein a portion of the upper work-function metal layer is laterally extended above the lower channel structure where the lower channel structure is not overlapped by the upper channel structure.
8. The multi-stack semiconductor device of claim 7, wherein the RMG inner spacer is formed below a level of the laterally extended portion of the upper work-function metal layer.
9. The multi-stack semiconductor device of claim 8, wherein the laterally extended portion of the upper work-function metal layer is interposed between the lower gate metal pattern and the upper gate metal pattern.
10. The multi-stack semiconductor device of claim 1, wherein a diffusion break structure or a gate-cut isolation structure is formed at a side of the multi-stack semiconductor device, and a portion of the lower work-function metal layer and a portion of the upper work-function metal layer are formed along a sidewall of the diffusion break structure or the gate-cut isolation structure, and wherein the RMG inner spacer is formed between the portion of the lower work-function metal layer and the portion of the upper work-function metal layer along the sidewall.
11. The multi-stack semiconductor device of claim 1, wherein at least the lower field-effect transistor is a nanosheet transistor, and the lower channel structure comprises a plurality of nanosheet layers vertically stacked on the substrate.
12. The multi-stack semiconductor device of claim 11, wherein the RMG inner spacer contacts at least one of the lower gate dielectric layer and the upper gate dielectric layer along a channel-length direction.
13. The multi-stack semiconductor device of claim 1, wherein the RMG inner spacer contacts a side surface of a portion of the lower gate metal pattern along a channel-length direction.
14. The multi-stack semiconductor device of claim 13, wherein the RMG inner spacer is between a portion of the lower gate metal pattern and at least one of the lower gate dielectric layer and the upper gate dielectric layer along the channel-length direction.
15. A multi-stack semiconductor device comprising: a substrate; a lower field-effect transistor in which a lower channel structure is surrounded by a lower gate structure comprising a lower gate dielectric layer, a lower work-function metal layer and a lower gate metal pattern; and an upper field-effect transistor in which an upper channel structure is surrounded by an upper gate structure comprising an upper gate dielectric layer, an upper work-function metal layer and an upper gate metal pattern, wherein a replacement metal gate (RMG) inner spacer is formed between and contacts a top surface of the lower work-function metal layer and a bottom surface of the upper work-function metal layer at a side of the lower gate metal pattern in a channel-width direction.
16. The multi-stack semiconductor device of claim 15, wherein the top surface of the lower work-function metal layer on which the RMG inner spacer is formed is lower than a level of a top surface of the lower gate metal pattern.
17. The multi-stack semiconductor device of claim 16, wherein the RMG inner spacer contacts at least one of the lower gate dielectric layer and the upper gate dielectric layer along a channel-length direction.
18. The multi-stack semiconductor device of claim 17, wherein at least the lower field-effect transistor is a nanosheet transistor, and the lower channel structure comprises a plurality of nanosheet layers vertically stacked on the substrate.
19. The multi-stack semiconductor device of claim 15, wherein the RMG inner spacer is formed in a groove which is formed on the lower work-function metal layer at the side of the lower gate metal pattern in the channel-width direction, and extended in a channel-length direction.
20. The multi-stack semiconductor device of claim 15, wherein the RMG inner spacer contacts a side surface of a portion of the lower gate metal pattern along a channel-length direction.
Description
BRIEF DESCRIPTION OF DRAWINGS
(1) Example embodiments of the inventive concept will be more clearly understood from the following detailed description taken in conjunction with the accompanying drawings in which:
(2)
(3)
(4)
(5)
DETAILED DESCRIPTION OF EXAMPLE EMBODIMENTS
(6) The embodiments of the disclosure described herein are example embodiments, and thus, the disclosure is not limited thereto, and may be realized in various other forms. Each of the embodiments provided in the following description is not excluded from being associated with one or more features of another example or another embodiment also provided herein or not provided herein but consistent with the disclosure. For example, even if matters described in a specific example or embodiment are not described in a different example or embodiment thereto, the matters may be understood as being related to or combined with the different example or embodiment, unless otherwise mentioned in descriptions thereof. In addition, it should be understood that all descriptions of principles, aspects, examples, and embodiments of the disclosure are intended to encompass structural and functional equivalents thereof. In addition, these equivalents should be understood as including not only currently well-known equivalents but also equivalents to be developed in the future, that is, all devices invented to perform the same functions regardless of the structures thereof. For example, channel layers, sacrificial layers, sacrificial isolation layers and channel isolation layers described herein may take a different type or form as long as the disclosure can be applied thereto.
(7) It will be understood that when an element, component, layer, pattern, structure, region, or so on (hereinafter collectively element) of a semiconductor device is referred to as being over, above, on, below, under, beneath, connected to or coupled to another element the semiconductor device, it can be directly over, above, on, below, under, beneath, connected or coupled to the other element or an intervening element(s) may be present. In contrast, when an element of a semiconductor device is referred to as being directly over, directly above, directly on, directly below, directly under, directly beneath, directly connected to or directly coupled to another element of the semiconductor device, there are no intervening elements present. Like numerals refer to like elements throughout this disclosure.
(8) Spatially relative terms, such as over, above, on, upper, below, under, beneath, lower, and the like, may be used herein for ease of description to describe one element's relationship to another element(s) as illustrated in the figures. It will be understood that the spatially relative terms are intended to encompass different orientations of a semiconductor device in use or operation in addition to the orientation depicted in the figures. For example, if the semiconductor device in the figures is turned over, elements described as below or beneath other elements would then be oriented above the other elements. Thus, the term below can encompass both an orientation of above and below. The semiconductor device may be otherwise oriented (rotated 90 degrees or at other orientations) and the spatially relative descriptors used herein interpreted accordingly.
(9) As used herein, expressions such as at least one of when preceding a list of elements, modify the entire list of elements and do not modify the individual elements of the list. For example, the expression, at least one of a, b and c, should be understood as including only a, only b, only c, both a and b, both a and c, both b and c, or all of a, b and c. Herein, when a term same is used to compare a dimension of two or more elements, the term may cover a substantially same dimension.
(10) It will be understood that, although the terms 1.sup.st, 2.sup.nd, 3.sup.rd, 4.sup.th, etc. may be used herein to describe various elements, these elements should not be limited by these terms. These terms are only used to distinguish one element from another element. Thus, a 1.sup.st element discussed below could be termed a 2.sup.nd element without departing from the teachings of the disclosure.
(11) It will be also understood that, even if a certain step or operation of manufacturing an apparatus or structure is described later than another step or operation, the step or operation may be performed later than the other step or operation unless the other step or operation is described as being performed after the step or operation.
(12) Many embodiments are described herein with reference to cross-sectional views that are schematic illustrations of the embodiments (and intermediate structures). As such, variations from the shapes of the illustrations as a result, for example, of manufacturing techniques and/or tolerances, are to be expected. Thus, the embodiments should not be construed as limited to the particular shapes of regions illustrated herein but are to include deviations in shapes that result, for example, from manufacturing. For example, an implanted region illustrated as a rectangle will, typically, have rounded or curved features and/or a gradient of implant concentration at its edges rather than a binary change from implanted to non-implanted region. Likewise, a buried region formed by implantation may result in some implantation in the region between the buried region and the surface through which the implantation takes place. Thus, the regions illustrated in the figures are schematic in nature and their shapes are not intended to illustrate the actual shape of a region of a device and are not intended to limit the scope of the disclosure. Further, in the drawings, the sizes and relative sizes of layers and regions may be exaggerated for clarity.
(13) For the sake of brevity, conventional elements, structures or layers of semiconductor devices including a nanosheet transistor may or may not be described in detail herein. For example, a certain isolation layer or structure of a semiconductor device may be omitted herein when this layer or structure is not related to the various of aspects of the embodiments.
(14) Herebelow, it is understood that the term transistor may refer to a semiconductor device including a gate structure and source/drain regions on a substrate, and the term transistor structure may refer to an intermediate semiconductor device structure before at least one of the gate structure and the source/drain regions is formed to complete the semiconductor device structure as a transistor.
(15)
(16)
(17) It is understood herein that the lines I-I and II-II shown in
(18) Referring to
(19) The lower nanosheet transistor 10L may include a plurality of lower channel layers 110C as a lower channel structure 110 of the multi-stack semiconductor device 10. The lower channel layers 110C may be nanosheet layers which are vertically stacked and horizontally parallel to each other above the substrate 105. The upper nanosheet transistor 10U may also include a plurality of upper channel layers 120C as an upper channel structure 120 of the multi-stack semiconductor device 10. Like the lower channel layers 110C, the upper channel layers 120C may also be nanosheet layers which are vertically stacked and horizontally parallel to each other above the lower channel layers 110C. The channel layers 110C and 120C may include a semiconductor material(s) such as silicon that may be epitaxially grown from the substrate 105.
(20) Referring to
(21) The lower source/drain regions 112 and the upper source/drain regions 122 may be doped with p-type or n-type dopants, depending on the type of field-effect transistor to be formed by the lower or upper source/drain regions 112 and 122. For example, the lower source/drain regions 112 may be doped with or implanted by n-type dopants such as arsenic or phosphorous to form the lower nanosheet transistor 10L as an n-type field-effect transistor, and the upper source/drain regions 122 may be doped with or implanted by p-type dopants such as boron to form the upper nanosheet transistor 10U as a p-type field-effect transistor. However, the embodiments are not limited thereto. The lower source/drain regions 112 may include the p-type dopants while the upper source/drain regions 122 include the n-type dopants. Further, the lower and upper source/drain regions 112 and 122 may all include the p-type dopants or the n-type dopants.
(22) As shown in
(23)
(24) The multi-stack semiconductor device 10 may have this channel-width difference to enable a lower source/drain region contact structure (not shown), which is extended down from a back-end-of-line (BEOL) structure (not shown) above the multi-stack semiconductor device, to land on a top surface of the lower source/drain region 112 shown in
(25) In contrast, the upper channel structure 120 may have a greater number of channel layers than the lower channel structure 110. For example, the number of the upper channel layers 120C is three (3) while the number of the lower channel layers 110C is two (2), although these numbers are not limited thereto. Thus, while the channel width is differentiated for the above reason, the lower and upper nanosheet transistors 10L and 10U may have different numbers of channel layers so that the multi-stack semiconductor device may have an equal effective channel width (Well) in the lower and upper nanosheet transistors 10L and 10U.
(26) While the lower source/drain regions 112 are connected to the lower channel structure 110, they may be isolated from the lower gate structure 115 by a lower inner spacer 117, as shown in
(27) Referring to
(28) The lower and upper gate dielectric layers 115D and 125D may each include an interfacial layer and a high-k layer. The interfacial layer may be provided to protect the channel layers 110C and 120C, facilitate growth of the high-k layer thereon, and provide a necessary characteristic interface with the channel layers 110C and 120C. The interfacial layer may be formed of silicon oxide, silicon oxynitride, not being limited thereto. The high-k layer may be provided to allow an increased gate capacitance without associated current leakage at the channel layers 110C and 120C. The high- layer may be formed of one or more materials of hafnium oxide (HfO.sub.2), hafnium silicate (HfSiO), hafnium oxynitride (HfON), hafnium silicon oxynitride (HfSiON), hafnium aluminum oxide (HfAlO.sub.3), lanthanum oxide (LaO), lanthanum aluminum oxide (LaAlO), zirconium oxide (ZrO), zirconium silicate (ZrSiO), zirconium oxynitride (ZrON), zirconium silicon oxynitride (ZrSiON), titanium oxide (TiO.sub.2), barium strontium titanium oxide (BaSrTiO), barium titanium oxide (BaTiO), strontium titanium oxide (SrTiO), yttrium oxide (YO), aluminum oxide (Al.sub.2O.sub.3), tantalum oxide (Ta.sub.2O.sub.3) and lead scandium tantalum oxide (PbScTaO), not being limited thereto.
(29) According to an embodiment, the lower and upper gate dielectric layers 115D and 125D may be formed at the same time in manufacturing the multi-stack semiconductor device 10, and thus, may be connected to each other at sides of the multi-stack semiconductor device 10 in the channel-length direction and in the channel-width direction to form one single gate dielectric layer, as shown in the right side of
(30) The lower and upper work-function metal layers 115F and 125F controlling respective threshold voltages for the lower and upper gate structures 115 and 125 may each be formed of titanium, tantalum (Ta) or their compound such as TiN, TiAl, TiAlN, TaN, TiC, TaC, TiAlC, TaCN, TaSiN, not being limited thereto. However, when the lower and upper nanosheet transistors 10L and 10U are to form n-type and p-type field-effect transistors, respectively, the lower and upper work-function metal layers 115F and 125F may be formed of different materials or material compounds to control the lower and upper gate structures 115 and 125 to have different threshold voltages. For example, to form an n-type lower nanosheet transistor, a combination of TiN and TiC may be included in the lower work-function metal layer 115F, while TiN without TiC or without carbon may be included in the upper work-function metal layer 125F to form a p-type upper nanosheet transistor. However, the embodiments are not limited thereto. The lower work-function metal layer 115F may be for the p-type nanosheet transistor, while the upper work-function metal layer 125F may be for the n-type nanosheet transistor, or both of the lower and upper work-function metal layers 115F and 125F may be one of the n-type nanosheet transistor and the p-type nanosheet transistor.
(31) The lower and upper gate metal patterns 115M and 125M may each include tungsten (W), ruthenium (Ru), molybdenum (Mo), cobalt (Co), aluminum (Al), copper (Cu) or their compound, not being limited thereto, to receive an input voltage for the multi-stack semiconductor device 10 or for an internal routing of the multi-stack semiconductor device 10 to an adjacent circuit in the integrated circuit including the multi-stack semiconductor device 10. According to an embodiment, the lower and upper gate metal patterns 115M and 125M may be connected to each other with the upper work-function metal layer 125F therebetween as shown in
(32) Herebelow, the structural characteristics of the lower and upper gate structures 115 and 125 of the multi-stack semiconductor device 10 according to embodiments are described.
(33) Referring to
(34) Referring to
(35)
(36) However,
(37)
(38)
(39)
(40) The 7.sup.th and 8.sup.th grooves may be respectively formed at two sides of the lower gate metal pattern 115M opposite to each other in the channel-width direction. The 7.sup.th and 8.sup.th grooves G7-G8 with the RMG inner spacer 200 therein may be extended along the 2.sup.nd isolation structure 150-2 in the channel length direction. Among the 7.sup.th and 8.sup.th grooves G7-G8, the 8.sup.th groove G8 may be connected to the 3.sup.rd and the 4.sup.th grooves G3-G4 extended in the channel-width direction, and thus, the RMG inner spacer 200 therein may also be connected to one another.
(41) Here, the upper gate dielectric layer 125D and the upper work-function metal layer 125F on upper sidewalls of the 2.sup.nd isolation structure 150-2 may be extended upward to a level of a top surface of the 2.sup.nd isolation structure 150-2, and may also be formed on the top surface of the 2.sup.nd isolation structure 150-2.
(42) According to an embodiment, when the lower and upper channel structures 110 and 120 have an equal channel width, and thus, the non-overlapping region may not exist in the multi-stack semiconductor device 10, the 1.sup.st to 6.sup.th grooves G1-G6 may not be formed in the multi-stack semiconductor device 10 while the 7.sup.th and 8.sup.th grooves may still be formed at the same positions shown in
(43) The RMG inner spacer 200 included in the 1.sup.st to 8.sup.th grooves G1-G8 may be used for protecting the lower work-function metal layer 115F in a step of forming the upper work-function metal layer 125F in the multi-stack semiconductor device 10 and remain therein, as will be further described in reference to
(44) Referring to
(45)
(46) Referring back to
(47) Referring back to
(48) The upper gate metal pattern 125M may not be formed between the upper channel layers 120C while the upper gate dielectric layer 125D and the upper work-function metal layer 125F thereon may be formed therein, at least because of space limitation.
(49) Thus, according to the above embodiments, the multi-stack semiconductor device 10 shown in
(50) Herebelow, a method of manufacturing a multi-stack semiconductor device corresponding to the multi-stack semiconductor device 10 shown in
(51)
(52) The intermediate multi-stack semiconductor devices shown in
(53) In operation S10 (
(54) Referring to
(55)
(56)
(57) The 1.sup.st gate dielectric layer 115D and the 1.sup.st work-function metal layer 115F may be also formed below the lower channel structure 110 and laterally extended on the substrate 105 to 1.sup.st and 2.sup.nd isolation structures 150-1 and 150-2. The laterally extended 1.sup.st gate dielectric layer 115D and the 1.sup.st work-function metal layer 115F may also be extended upward along the sidewalls of the two isolation structures 150-1 and 150-2 to the level of a top surface thereof, and may also be formed thereon. The 1.sup.st gate dielectric layer 115D and the 1.sup.st work-function metal layer 115F may also be formed along sidewalls of an ILD structure 160 to the level of the top surface thereof, and may also be formed thereon.
(58) In operation S20 (
(59) Referring to
(60) The removal operation in this step may be performed through, for example, photolithography and dry etching such as reactive ion etching (RIE) to selectively remove the 1.sup.st gate metal pattern 115M and the 1.sup.st work-function metal layer 115F to the level between the lower and upper channel structures 110 and 120 without affecting other semiconductor elements including the 1.sup.st gate dielectric layer 115D. For example, fluorinated gas plasma mixed with oxygen may be used for an RIE etchant, not being limited thereto. Although not shown, the upper channel structure 120 with a mask pattern thereon may be used as a mask structure for the photolithography and dry etching operation. Thus, after the removal operation in this step, the 1.sup.st gate dielectric layer 115D surrounding the upper channel structure 120 may remain in the intermediate multi-stack semiconductor device 10. Due to the dry etching, the 1.sup.st work-function metal layer 115F formed between upper channel layers of the upper channel structure 120 may also remain in the intermediate multi-stack semiconductor device 10.
(61) Moreover, when the reactive ion etching (RIE) having a higher etch rate for the material(s) forming the 1.sup.st work-function metal layer 115F than for the material(s) forming the 1.sup.st gate metal pattern 115M is applied in this step, the 1.sup.st work-function metal layer 115F may be etched down further than the 1.sup.st gate metal pattern 115M. As a result, a plurality of grooves including 1.sup.st to 8.sup.th grooves G1-G8 may be formed at sides of the 1.sup.st gate metal pattern 115M remaining at or below the level between the lower and upper channel structures 110 and 120. The grooves may be formed on the remaining 1.sup.st work-function metal layer 115F below a top surface of the remaining 1.sup.st gate metal pattern 115M, and thus, a bottom of the grooves may be a top surface of the remaining 1.sup.st work-function layer 115F at that position. A height of the grooves may correspond to the etch rate difference between the material(s) of the 1.sup.st gate metal pattern 115M and the material(s) of the 1.sup.st work-function metal layer 115F. For example, the 1.sup.st gate metal pattern 115M may include tungsten (W), ruthenium (Ru), molybdenum (Mo), cobalt (Co), aluminum (Al), copper (Cu) or their compound, and the 1.sup.st work-function metal layer 115F may include titanium, tantalum (Ta) or their compound such as TiN, TiAl, TiAlN, TaN, TiC, TaC, TiAlC, TaCN, TaSiN, not being limited thereto.
(62) Here, the 1.sup.st to 6.sup.th grooves G1-G6 may be formed on the 1.sup.st work-function metal layer 115F remaining after the dry etching at the non-overlapping region as described above in reference to
(63) Among the 1.sup.st to 8.sup.th grooves G1-G8, the 1.sup.st to 6.sup.th grooves G1-G6 may be formed due to the channel-width difference between the lower and upper channel structures 110 and 120 as discussed above. Thus, when the lower and upper channel structures 110 and 120 have an equal channel width, and thus, the intermediate multi-stack semiconductor device 10 does not have the non-overlapping region, the 1.sup.st to 6.sup.th grooves G1-G6 may not be formed by the photolithography and dry etching operation in this step, while the 7.sup.th and 8.sup.th grooves may still be formed at the same positions shown in
(64) In operation S30 (
(65) Referring to
(66) The RMG inner spacer 200 may be formed in the grooves through, for example, a thin film deposition technique such as atomic layer deposition (ALD). The RMG inner spacer 200 may include one or more materials of silicon nitride, silicon oxide, silicon oxynitride, silicon oxycarbide, silicon boron carbonitride, silicon oxy carbonitride, etc. not being limited thereto. Although not shown in the drawings, the RMG inner spacer 200 may be formed by depositing the above inner spacer material(s) on the intermediate multi-stack semiconductor device 10 exposing the grooves through ALD, and pinching off the inner spacer material(s) formed in the grooves through, for example, wet etching using hydrofluoric acid (HF) or a mixture of hydrofluoric and nitric acid as wet etchant, not being limited thereto. This wet etching may selectively etch the material(s) forming the RMG inner spacer 200. Through this deposition and etching operation, the RMG inner spacer 200 may be pinched off to remain in the grooves. As the RMG inner spacer 200 is pinched off, a top surface of the RMG inner spacer 200 in the grooves may be coplanar with the top surface of the remaining 1.sup.st gate metal pattern 115M.
(67) While the RMG inner spacer 200 in the grooves formed in the non-overlapping region covers or protects the 1.sup.st work-function metal layer 115F therebelow, the 1.sup.st work-function metal layer 115F remaining between upper channel layers 120C of the upper channel structure 120 after the previous dry etching operation may be removed through, for example, wet etching using a wet etchant including hydrogen peroxide, not being limited thereto that may selectively attack the material(s), such as TiN or TiC, forming the 1.sup.st work-function metal layer 115F against the material(s), such as tungsten (W), forming the 1.sup.st gate metal pattern 115M.
(68) Unless the grooves are formed and the RMG inner spacer 200 is formed therein, there may exist a risk of the wet etchant for removing the 1.sup.st work-function metal layer 115F remaining between upper channel layers 120C may also attack the 1.sup.st work-function metal layer 115F of the gate structure 115 surrounding the lower channel structure 110. In other words, by forming the grooves and the RMG inner spacer 200 therein, the 1.sup.st work-function metal layer 115F of the gate structure 115 may be protected when the 1.sup.st work-function metal layer 115F remaining between the upper channel layers 120C is removed in this step.
(69) In operation S40 (
(70) Referring to
(71) The 2.sup.nd work-function metal layer 125F which may have a different material(s) or material compound from the 1.sup.st work-function metal layer 115F may be formed through, for example, atomic layer deposition (ALD), not being limited thereto. For example, the 2.sup.nd work-function metal layer 125F may include a combination of TiN and TiC to form an n-type gate structure, and the 1.sup.st work-function metal layer 115F may include TiN without TiC or without carbon to form a p-type gate structure, or vice versa.
(72) The 2.sup.nd work-function metal layer 125F may be formed not only on the 1.sup.st gate dielectric layer 115D surrounding the upper channel layers 120C of the upper channel structure 120 but also on the remaining 1.sup.st gate metal pattern 115M, the RMG inner spacer 200 in the 1.sup.st to 8.sup.th grooves G1-G8, the 1.sup.st gate dielectric layer 115D formed and exposed on the sidewalls and the top surfaces of the 1.sup.st and 2.sup.nd isolation structure 150-1, 150-2 and the ILD structure 160.
(73) The 2.sup.nd work-function metal layer 125F formed on the remaining 1.sup.st gate metal pattern 115M may be laterally extended to be connected to the 2.sup.nd work-function metal layer 125F on the 1.sup.st gate dielectric layer 115D formed on the sidewalls of the 2.sup.nd isolation structure 150-2.
(74) In operation S50 (
(75) Referring to
(76) The 2.sup.nd gate metal pattern 125M may be connected to the remaining 1.sup.st gate metal pattern 115M through the 2.sup.nd work-function metal layer 125F which is laterally extended to be connected to the 2.sup.nd work-function metal layer 125F on the 1.sup.st gate dielectric 115D on the sidewalls of the 2.sup.nd isolation structure 150-2 in the previous step.
(77) A lower portion of the gate structure 115 including the 1.sup.st gate dielectric layer 115D below the top surface of the remaining 1.sup.st gate metal pattern 115M, the 1.sup.st work-function metal layer 115F and the remaining gate metal pattern 115M may be or correspond to the lower gate structure 115 including the 1.sup.st gate dielectric layer 115D, the 1.sup.st work-function metal layer 115F and the remaining gate metal pattern 115M shown in
(78) The intermediate multi-stack semiconductor device 10 shown in
(79) Thus far, the embodiments have been directed to a multi-stack semiconductor device formed of lower and upper nanosheet transistors. However, the present disclosure is not limited thereto, and may also apply to a multi-stack semiconductor device including fin field-effect transistors (FinFETs) as lower and upper transistors according to an embodiment. In this case, each of these FinFETs may have one or more vertically protruded fin structures as channel layers (channel structure) of which top and side surfaces are surrounded by a gate structure with an inner spacer protecting a lower work-function metal layer of a lower gate structure, according to an embodiment. Further, the upper FinFET may have a smaller channel width than the lower FinFET in this embodiment.
(80) The present disclosure may further apply to a hybrid multi-stack semiconductor device including a nanosheet transistor and a FinFET as lower and upper transistors, respectively. In this case, the lower nanosheet transistor may be or correspond to the lower nanosheet transistor 10L of the multi-stack semiconductor device 10 described above, and a channel width of the FinFET may be smaller than the nanosheet transistor.
(81)
(82) Referring to
(83) The application processor 4100 may control operations of the electronic device 4000. The communication module 4200 is implemented to perform wireless or wire communications with an external device. The display/touch module 4300 is implemented to display data processed by the application processor 4100 and/or to receive data through a touch panel. The storage device 4400 is implemented to store user data. The storage device 4400 may be an embedded multimedia card (eMMC), a solid state drive (SSD), a universal flash storage (UFS) device, etc. The storage device 4400 may perform caching of the mapping data and the user data as described above.
(84) The buffer RAM 4500 may temporarily store data used for processing operations of the electronic device 4000. For example, the buffer RAM 4500 may be volatile memory such as double data rate (DDR) synchronous dynamic random access memory (SDRAM), low power double data rate (LPDDR) SDRAM, graphics double data rate (GDDR) SDRAM, Rambus dynamic random access memory (RDRAM), etc.
(85) At least one component in the electronic device 4000 may include the multi-stack semiconductor devices described above in reference to
(86) The foregoing is illustrative of exemplary embodiments and is not to be construed as limiting the disclosure. Although a few exemplary embodiments have been described, those skilled in the art will readily appreciate that many modifications are possible in the above embodiments without materially departing from the disclosure.