Lithographic apparatus substrate table and method of loading a substrate
RE050785 ยท 2026-02-03
Assignee
Inventors
Cpc classification
H10P72/7616
ELECTRICITY
G03F7/70708
PHYSICS
G03F7/707
PHYSICS
G03F7/70775
PHYSICS
H10P72/7614
ELECTRICITY
International classification
G03F7/00
PHYSICS
Abstract
A lithographic apparatus substrate table comprises a plurality of first projections, whereby the first projections define a first substrate supporting plane and a plurality of second projections, whereby the second projections define a second substrate supporting plane. The substrate table further comprises a clamping device configured to exert a clamping force onto the substrate. The second substrate supporting plane is parallel to the first substrate supporting plane. The second substrate supporting plane is offset in respect of the first substrate supporting plane in a direction perpendicular to the first and second substrate supporting planes. The lithographic apparatus substrate table is configured to support the substrate on the second projections at the second substrate supporting plane before application of the clamping force by the clamping device. The second projections are configured to deform upon application by the clamping device of the clamping force onto the substrate, thereby providing the substrate to move from the second substrate supporting plane to the first substrate supporting plane when clamped by the clamping device.
Claims
1. A .[.lithographic apparatus.]. substrate table constructed to hold a substrate, the .[.lithographic apparatus.]. substrate table comprising: first .[.and second.]. projections defining .[.corresponding.]. .Iadd.a .Iaddend.first .[.and second.]. substrate supporting .[.planes.]. .Iadd.plane or surface.Iaddend.; and .[.a clamping device configured to exert a clamping force onto the substrate,.]. .Iadd.second projections defining a second substrate supporting plane or surface, .Iaddend. wherein .[.the second substrate supporting plane is parallel to the first substrate supporting plane,.]. the second substrate supporting plane .[.being.]. .Iadd.or surface is .Iaddend.offset with respect to the first substrate.[.,.]. supporting plane .Iadd.or surface .Iaddend.in a direction perpendicular to the first and.Iadd./or .Iaddend.second substrate supporting .[.planes.]. .Iadd.plane or surface.Iaddend., wherein the .[.lithographic apparatus.]. substrate table is configured to support the substrate on the second projections at the second substrate supporting plane .Iadd.or surface .Iaddend.before application of .[.the.]. .Iadd.a .Iaddend.clamping force.[.by the clamping device.]., .[.and.]. wherein the second projections are configured to deform upon application .[.by the clamping device.]. of the clamping force onto the substrate .[., thereby providing the substrate to move.]. .Iadd.such that a distal end of one or more of the second projections displaces .Iaddend.from the second substrate supporting plane .Iadd.or surface .Iaddend.to .Iadd.a location at .Iaddend.the first substrate supporting plane .[.when clamped by the clamping device.]. .Iadd.or surface.Iaddend..Iadd., and wherein an outer periphery of each first projection is separated from and outward of an outer periphery of all of the second projections and an outer periphery of each second projection is separated from and outward of an outer periphery of all of the first projections, and wherein the first and second projections comprise a same material..Iaddend.
2. The .[.lithographic apparatus.]. substrate table of claim 1, .[.wherein the substrate table comprises.]. .Iadd.further comprising .Iaddend.a plurality of burls configured for supporting the substrate, each burl .[.being provided with.]. .Iadd.having .Iaddend.at least one first projection and at least one second projection.
3. The .[.lithographic apparatus.]. substrate table of claim 2, wherein: a surface of .Iadd.at least one burl of .Iaddend.the .Iadd.plurality of .Iaddend..[.burl.]. .Iadd.burls .Iaddend.facing the second substrate .[.loading.]. .Iadd.supporting plane or .Iaddend.surface has a concave shape, a .[.circumferential.]. .Iadd.peripheral .Iaddend.outer part of the .Iadd.at least one .Iaddend.burl at a .[.circumferential.]. .Iadd.peripheral .Iaddend.edge of the concave shaped surface .[.forming.]. .Iadd.forms .Iaddend.the .Iadd.at least one .Iaddend.second projection, and a center part of the .Iadd.at least one .Iaddend.burl .[.forming.]. .Iadd.forms .Iaddend.the .Iadd.at least one .Iaddend.first projection.
4. The .[.lithographic apparatus.]. substrate table of claim 1, wherein the second projections comprise a .[.spherically shaped.]. .Iadd.rounded .Iaddend.substrate carrying surface.
5. The .[.lithographic apparatus.]. substrate table of claim 1, wherein the second projections comprise a flat substrate carrying surface.
6. The .[.lithographic apparatus.]. substrate table of claim 1, wherein the second projections .Iadd.each .Iaddend.comprise a cross section .[.as seen.]. .Iadd.extending .Iaddend.in a direction .[.of.]. .Iadd.in .Iaddend.the first and.Iadd./or .Iaddend.second substrate .[.loading surfaces.]. .Iadd.supporting plane or surface.Iaddend., which cross section increases .Iadd.in size .Iaddend.towards the second substrate supporting plane .Iadd.or surface.Iaddend..
7. The .[.lithographic apparatus.]. substrate table of claim 1, .[.wherein the substrate table comprises.]. .Iadd.comprising .Iaddend.a plurality of burls configured for supporting the substrate, each of the first and second projections forming a burl.
8. The .[.lithographic apparatus.]. substrate table of claim 1, wherein the amount of the first projections exceeds the amount of the second projections of the substrate table.
9. The .[.lithographic apparatus.]. substrate table of claim 1, wherein a cross sectional diameter of the first projections, as seen in a direction parallel to the first and.Iadd./or .Iaddend.second substrate .[.loading surfaces.]. .Iadd.supporting plane or surface .Iaddend.exceeds a cross sectional diameter of the .[.first.]. .Iadd.second .Iaddend.projections.
10. A lithographic apparatus comprising: .[.a lithographic apparatus substrate table constructed to hold a substrate, the lithographic apparatus substrate table comprising: first and second projections defining respective first and second supporting planes, and a clamping device configured to exert a clamping force onto the substrate, wherein the second substrate supporting plane is parallel to the first substrate supporting plane, the second substrate supporting plane being offset with respect to the first substrate supporting plane in a direction perpendicular to the first and second substrate supporting planes, wherein the lithographic apparatus substrate table is configured to support the substrate on the second projections at the second substrate supporting plane before application of the clamping force by the clamping device, and wherein the second projections are configured to deform upon application by the clamping device of the clamping force onto the substrate, thereby providing the substrate to move from the second substrate supporting plane to the first substrate supporting plane when clamped by the clamping device.]. .Iadd.the substrate table of claim 1; a pattern transfer system configured to transfer a pattern onto a substrate held by the substrate table.Iaddend..
.[.11. A method of loading a substrate onto a substrate table of the lithographic apparatus of claim 10, the method comprising: supporting the substrate on the second projections at the second substrate supporting plane, before application of the clamping force by the clamping device; and applying by the clamping device the clamping force onto the substrate causing the second projections to deform, thereby providing the substrate to move from the second substrate supporting plane to the first substrate supporting plane when clamped by the clamping device..].
.Iadd.12. A substrate table constructed to hold a substrate, the substrate table comprising: first projections defining a first substrate supporting plane or surface; and second projections defining a second substrate supporting plane or surface, the second projections interspersed among the first projections, wherein the second substrate supporting plane or surface is offset with respect to the first substrate supporting plane or surface in a direction perpendicular to the first and/or second substrate supporting plane or surface, wherein the substrate table is configured to support the substrate on the second projections at the second substrate supporting plane or surface before application of a clamping force, wherein the second projections are configured to deform upon application of the clamping force onto the substrate such that the substrate displaces from the second substrate supporting plane or surface to the first substrate supporting plane or surface, wherein an outer periphery of each first projection is separated from and outward of an outer periphery of all of the second projections and an outer periphery of each second projection is separated from and outward of an outer periphery of all of the first projections, and wherein the second projections each comprise a cross section extending in a direction in the first and/or second substrate supporting plane or surface, which cross section increases in size towards the second substrate supporting plane or surface..Iaddend.
.Iadd.13. The substrate table of claim 12, further comprising a plurality of burls configured for supporting the substrate, each burl having at least one first projection and at least one second projection..Iaddend.
.Iadd.14. The substrate table of claim 12. comprising a plurality of burls configured for supporting the substrate, each of the first and second projections forming a burl..Iaddend.
.Iadd.15. The substrate table of claim 12, wherein the amount of the first projections exceeds the amount of the second projections of the substrate table..Iaddend.
.Iadd.16. The substrate table of claim 12, wherein a cross sectional dimension of the first projections, as seen in a direction parallel to the first and/or second substrate supporting plane or surface exceeds a cross sectional dimension of the second projections..Iaddend.
.Iadd.17. The substrate table of claim 12, wherein the second projections comprise a rounded substrate carrying surface..Iaddend.
.Iadd.18. A lithographic apparatus comprising: the substrate table of claim 12; a pattern transfer system configured to transfer a pattern onto a substrate held by the substrate table..Iaddend.
.Iadd.19. The substrate table of claim 12, wherein a cross sectional width of each of the first projections, as seen in a direction parallel to the first and/or second substrate supporting plane or surface exceeds a cross sectional width of each of the second projections..Iaddend.
.Iadd.20. A substrate table constructed to hold a substrate, the substrate table comprising: a plurality of burls, wherein each burl comprises: a center part of a distal end of the burl, the center part forming a first projection, and a peripheral outer part of a distal end of the burl located at a peripheral edge of the distal end of the burl so as to form a concave shape having the center part therein, the peripheral outer part forming a second projection, wherein the first projections define a first substrate supporting plane or surface, wherein the second projections define a second substrate supporting plane or surface, the second substrate supporting plane or surface being offset with respect to the first substrate supporting plane or surface in a direction perpendicular to the first and/or second substrate supporting plane or surface, wherein the substrate table is configured to support the substrate on the second projections at the second substrate supporting plane or surface before application of a clamping force, and wherein the second projections are configured to deform upon application of the clamping force onto the substrate such that the substrate displaces from the second substrate supporting plane or surface toward the first substrate supporting plane or surface..Iaddend.
.Iadd.21. A lithographic apparatus comprising: the substrate table of claim 20; a pattern transfer system configured to transfer a pattern onto a substrate held by the substrate table..Iaddend.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) Embodiments of the invention will now be described, by way of example only, with reference to the accompanying schematic drawings in which corresponding reference symbols indicate corresponding parts, and in which:
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DETAILED DESCRIPTION
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(8) The illumination system may include various types of optical components, such as refractive, reflective, magnetic, electromagnetic, electrostatic or other types of optical components, or any combination thereof, for directing, shaping, or controlling radiation.
(9) The mask support structure supports, i.e. bears the weight of, the patterning device. It holds the patterning device in a manner that depends on the orientation of the patterning device, the design of the lithographic apparatus, and other conditions, such as for example whether or not the patterning device is held in a vacuum environment. The mask support structure can use mechanical, vacuum, electrostatic or other clamping techniques to hold the patterning device. The mask support structure may be a frame or a table, for example, which may be fixed or movable as required. The mask support structure may ensure that the patterning device is at a desired position, for example with respect to the projection system. Any use of the terms reticle or mask herein may be considered synonymous with the more general term patterning device.
(10) The term patterning device used herein should be broadly interpreted as referring to any device that can be used to impart a radiation beam with a pattern in its cross-section so as to create a pattern in a target portion of the substrate. It should be noted that the pattern imparted to the radiation beam may not exactly correspond to the desired pattern in the target portion of the substrate, for example if the pattern includes phase-shifting features or so called assist features. Generally, the pattern imparted to the radiation beam will correspond to a particular functional layer in a device being created in the target portion, such as an integrated circuit.
(11) The patterning device may be transmissive or reflective. Examples of patterning devices include masks, programmable mirror arrays, and programmable LCD panels. Masks are well known in lithography, and include mask types such as binary, alternating phase-shift, and attenuated phase-shift, as well as various hybrid mask types. An example of a programmable mirror array employs a matrix arrangement of small mirrors, each of which can be individually tilted so as to reflect an incoming radiation beam in different directions. The tilted mirrors impart a pattern in a radiation beam which is reflected by the mirror matrix.
(12) The term projection system used herein should be broadly interpreted as encompassing any type of projection system, including refractive, reflective, catadioptric, magnetic, electromagnetic and electrostatic optical systems, or any combination thereof, as appropriate for the exposure radiation being used, or for other factors such as the use of an immersion liquid or the use of a vacuum. Any use of the term projection lens herein may be considered as synonymous with the more general term projection system.
(13) As here depicted, the apparatus is of a transmissive type (e.g. employing a transmissive mask). Alternatively, the apparatus may be of a reflective type (e.g. employing a programmable mirror array of a type as referred to above, or employing a reflective mask
(14) The lithographic apparatus may be of a type having two (dual stage) or more substrate tables or substrate supports (and/or two or more mask tables or mask supports). In such multiple stage machines the additional tables or supports may be used in parallel, or preparatory steps may be carried out on one or more tables or supports while one or more other tables or supports are being used for exposure.
(15) The lithographic apparatus may also be of a type wherein at least a portion of the substrate may be covered by a liquid having a relatively high refractive index, e.g. water, so as to fill a space between the projection system and the substrate. An immersion liquid may also be applied to other spaces in the lithographic apparatus, for example, between the mask and the projection system. Immersion techniques can be used to increase the numerical aperture of projection systems. The term immersion as used herein does not mean that a structure, such as a substrate, must be submerged in liquid, but rather only means that a liquid is located between the projection system and the substrate during exposure.
(16) Referring to
(17) The illuminator IL may include an adjuster AD configured to adjust the angular intensity distribution of the radiation beam. Generally, at least the outer and/or inner radial extent (commonly referred to as -outer and -inner, respectively) of the intensity distribution in a pupil plane of the illuminator can be adjusted. In addition, the illuminator IL may include various other components, such as an integrator IN and a condenser CO. The illuminator may be used to condition the radiation beam, to have a desired uniformity and intensity distribution in its cross-section.
(18) The radiation beam B is incident on the patterning device (e.g., mask MA), which is held on the mask support structure (e.g., mask table MT), and is patterned by the patterning device. Having traversed the mask MA, the radiation beam B passes through the projection system PS, which focuses the beam onto a target portion C of the substrate W. With the aid of the second positioning device PW and position sensor IF (e.g. an interferometric device, linear encoder or capacitive sensor), the substrate table WT can be moved accurately, e.g. so as to position different target portions C in the path of the radiation beam B. Similarly, the first positioning device PM and another position sensor (which is not explicitly depicted in
(19) The depicted apparatus could be used in at least one of the following modes: 1. In step mode, the mask table MT or mask support and the substrate table WT or substrate support are kept essentially stationary, while an entire pattern imparted to the radiation beam is projected onto a target portion C at one time (i.e. a single static exposure). The substrate table WT or substrate support is then shifted in the X and/or Y direction so that a different target portion C can be exposed. In step mode, the maximum size of the exposure field limits the size of the target portion C imaged in a single static exposure. 2. In scan mode, the mask table MT or mask support and the substrate table WT or substrate support are scanned synchronously while a pattern imparted to the radiation beam is projected onto a target portion C (i.e. a single dynamic exposure). The velocity and direction of the substrate table WT or substrate support relative to the mask table MT or mask support may be determined by the (de-)magnification and image reversal characteristics of the projection system PS. In scan mode, the maximum size of the exposure field limits the width (in the non-scanning direction) of the target portion in a single dynamic exposure, whereas the length of the scanning motion determines the height (in the scanning direction) of the target portion. 3. In another mode, the mask table MT or mask support is kept essentially stationary holding a programmable patterning device, and the substrate table WT or substrate support is moved or scanned while a pattern imparted to the radiation beam is projected onto a target portion C. In this mode, generally a pulsed radiation source is employed and the programmable patterning device is updated as required after each movement of the substrate table WT or substrate support or in between successive radiation pulses during a scan. This mode of operation can be readily applied to maskless lithography that utilizes programmable patterning device, such as a programmable mirror array of a type as referred to above.
(20) Combinations and/or variations on the above described modes of use or entirely different modes of use may also be employed.
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(22) The second substrate supporting plane SSP resides further from the substrate table than the first substrate supporting plane FSP. The second projections SPJ extend further then the first projections FPJ in the direction perpendicular to the first and second substrate supporting planes. As a result, when having loaded the substrate onto the substrate table, the substrate is initially held by the second projections SPJ that define the second substrate supporting plane SSP, as depicted in
(23) It is noted that the concept as described in this document may be applied with substrates having a flat back surface to be held by the substrate table, as well as with substrates having a profiled back surface. In the case of a substrate having a profiled back surface, the first and second substrate supporting planes as defined by the top surfaces of the first and second projections, may be profiled accordingly. The material subjected to this concept may be SiC, Si, SiO2, DLC (Diamond Like Coating) coated substrate, Nitride coated substrates, Al.sub.2O.sub.3 and other material is used currently in Lithography industry. The projections may be fabricated in any suitable way, e.g. using photolithography and laser processing. As substrate table burls (as discussed below with reference to
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(27) Although specific reference may be made in this text to the use of lithographic apparatus in the manufacture of ICs, it should be understood that the lithographic apparatus described herein may have other applications, such as the manufacture of integrated optical systems, guidance and detection patterns for magnetic domain memories, flat-panel displays, liquid-crystal displays (LCDs), thin-film magnetic heads, etc. The skilled artisan will appreciate that, in the context of such alternative applications, any use of the terms wafer or die herein may be considered as synonymous with the more general terms substrate or target portion, respectively. The substrate referred to herein may be processed, before or after exposure, in for example a track (a tool that typically applies a layer of resist to a substrate and develops the exposed resist), a metrology tool and/or an inspection tool. Where applicable, the disclosure herein may be applied to such and other substrate processing tools. Further, the substrate may be processed more than once, for example in order to create a multi-layer IC, so that the term substrate used herein may also refer to a substrate that already contains multiple processed layers.
(28) Although specific reference may have been made above to the use of embodiments of the invention in the context of optical lithography, it will be appreciated that the invention may be used in other applications, for example imprint lithography, and where the context allows, is not limited to optical lithography. In imprint lithography, a topography in a patterning device defines the pattern created on a substrate. The topography of the patterning device may be pressed into a layer of resist supplied to the substrate whereupon the resist is cured by applying electromagnetic radiation, heat, pressure or a combination thereof. The patterning device is moved out of the resist leaving a pattern in it after the resist is cured.
(29) The terms radiation and beam used herein encompass all types of electromagnetic radiation, including ultraviolet (UV) radiation (e.g. having a wavelength of or about 365, 248, 193, 157 or 126 nm) and extreme ultra-violet (EUV) radiation (e.g. having a wavelength in the range of 5-20 nm), as well as particle beams, such as ion beams or electron beams.
(30) The term lens, where the context allows, may refer to any one or combination of various types of optical components, including refractive, reflective, magnetic, electromagnetic and electrostatic optical components.
(31) While specific embodiments of the invention have been described above, it will be appreciated that the invention may be practiced otherwise than as described. For example, the invention may take the form of a computer program containing one or more sequences of machine-readable instructions describing a method as disclosed above, or a data storage medium (e.g. semiconductor memory, magnetic or optical disk) having such a computer program stored therein.
(32) The descriptions above are intended to be illustrative, not limiting. Thus, it will be apparent to one skilled in the art that modifications may be made to the invention as described without departing from the scope of the claims set out below.