Cooler and cooler body
11644253 · 2023-05-09
Assignee
Inventors
Cpc classification
F28F3/048
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
H05K7/20409
ELECTRICITY
F28F3/12
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
H05K7/20481
ELECTRICITY
F28F13/12
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F28F3/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28F13/12
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28F3/12
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
The invention relates to a cooler or cooler body which in particular is adapted for cooling electronic structural units or assemblies.
Claims
1. A cooler comprising: an inlet configured for feeding the cooler with coolant; an outlet configured for discharging said coolant; a first unit comprising a first plane for receiving a first part to be cooled, a first unit first fin, and a first unit second fin, wherein the first unit first fin extending from a first unit first root to a first unit first fin front, the first unit second fin extending from the first unit first root to a first unit second fin front, the first plane being in uninterrupted thermal contact with the first unit first root, the first unit first fin having a first unit first fin first surface, the first unit second fin having a first unit second fin first surface; and a second unit comprising a second unit first fin, the second unit first fin having a second unit first fin first front, a second unit first fin first surface, and a second unit first fin second surface, the second unit first fin located at least in part between the first unit first fin and the first unit second fin such that the first unit first root is adjacent to the second unit first fin first front leaving a first gap, the first unit first fin first surface is abutting the second unit first fin first surface, and the first unit second fin first surface is abutting the second unit first fin second surface; at least one of the first unit first fin first surface and the second unit first fin first surface having a first corrugated structure, the first corrugated structure forming first inbound channels between the first unit first fin first surface and the second unit first fin first surface, wherein at least one first inbound channel being configured for forming a first coolant inbound flow from the first unit first fin first front towards the first unit first root, and causing the first coolant inbound flow to impinge and laterally widen on the first unit first root.
2. The cooler according to claim 1, wherein at least one of the first unit second fin first surface and the second unit first fin second surface having a second corrugated structure, the second corrugated structure forming first reverse channels between the first unit second fin first surface and the second unit first fin second surface, the first reverse channels being offset relative to the first inbound channels, and each of two neighbouring first reverse channels, which are closest to the first inbound channel, being configured for receiving a part of the impinged and widened first coolant inbound flow, and forming a first coolant reverse flow from the first unit first root towards the first unit second fin front.
3. The cooler according to claim 2, wherein the second unit first fin first front being a second unit first fin front, the first unit second fin having a first unit second fin second surface, the second unit comprising a second unit second fin, the second unit second fin having a second unit second fin front and a second unit second fin first surface, the second unit first fin extending from a second unit first root to the second unit first fin front, the second unit second fin extending from the second unit first root to the second unit second fin front, the first unit second fin located between the second unit first fin and the second unit second fin such that the second unit first root is adjacent to the first unit second fin front leaving a second gap, the first unit second fin second surface is abutting the second unit second fin first surface, the first reverse channels being second inbound channels, the first coolant reverse flow being a second coolant inbound flow, at least one second inbound channel being configured for forming the second coolant inbound flow from the second unit first fin front towards the second unit first root, and causing the second coolant inbound flow to impinge and laterally widen on the second unit first root, at least one of the second unit second fin first surface and the first unit second fin second surface having a third corrugated structure, the third corrugated structure forming second reverse channels between the second unit second fin first surface and the first unit second fin second surface, the second reverse channels being offset relative to the second inbound channels, and each of two neighbouring second reverse channels, which are closest to said second inbound channel, being configured for receiving a part of the impinged and widened second coolant inbound flow, and forming a second coolant reverse flow from the second unit first root towards the second unit second fin front.
4. The cooler according to claim 2, wherein the second unit first fin having a second unit first fin second front opposing the second unit first fin first front, the cooler comprising a third unit, the third unit comprising a third unit first fin, and a third unit second fin, the third unit first fin extending from a third unit first root to a third unit first fin front, the third unit second fin extending from the third unit first root to a third unit second fin front, the third unit first fin having a third unit first fin first surface, the third unit second fin having a third unit second fin first surface.
5. The cooler according to claim 4, wherein the second unit first fin further located at least in part between the third unit first fin and the third unit second fin such that the third unit first root is adjacent to the second unit first fin second front leaving a third gap, the third unit first fin first surface is abutting the second unit first fin first surface, and the third unit second fin first surface is abutting the second unit first fin second surface.
6. The cooler according to claim 4, wherein the second unit first fin further located at least in part neighbouring the third unit first fin such that the third unit first root is adjacent to the second unit first fin second front leaving a fourth gap, the third unit first fin first surface is abutting the second unit first fin second surface, and the third unit first root being arranged for receiving coolant from the inlet.
7. The cooler according to claim 4, wherein the third unit comprising a plane for receiving a second part to be cooled, and the third plane being in uninterrupted thermal contact with the third unit first root.
8. The cooler according to claim 1, wherein the cooler being an electronic element cooler, the first part to be cooled being an electronic element, the second unit being of a plastic material, and the first unit and the second unit are configured for forming a housing.
9. The cooler according to claim 1, wherein the inlet being arranged and configured to be upstream to the first gap, the outlet being arranged and configured to be downstream to the first reverse channels, and the first unit or the second unit being a finned component of a material containing aluminium.
10. The cooler according to claim 1, wherein the first unit first root is configured for causing a split-up of the first coolant inbound flow into two part-flows, the two part-flows entering the two neighbouring first reverse channels, and the first unit first root being one side of a heat-conducting cooler wall, and the first plane being an opposite side of the heat-conducting cooler wall.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) By way of example only, preferred embodiments of the invention will be described more fully hereinafter with reference to the accompanying figures, wherein:
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(15) The Figures related to the first aspects of the invention, i.e.
DETAILED DESCRIPTION OF THE DRAWINGS
(16) First Aspects of the Invention:
(17)
(18) In the example shown in
(19) To more easily understand the structure,
(20)
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(23) A coolant flow is indicated by the full arrows and the dashed arrows. The full arrow flow could be seen from the perspective of the cutting plane A, the dashed arrow flow is a reverse flow actually covered by the fins from this perspective. So, the fins 8 are actually cut in this view, and from the fins 9 we can see the front section uncut. The area of full arrows is a root (section) of the first unit where a cooling impingement takes place. After the coolant coming from an inbound flow 10 frontally impinged on the root, it is split up into two flow parts laterally diverging into reverse channels 11 to the next “floor” or “level”. This split-up of the single channel flows allows an extra cooling effect which increases the overall efficiency. Apart from the ever first inbound flow in the system, all other inbound flows are reverse flows from a respective preceding inbound flow.
(24) An abstracted cross-sectional side view of the first embodiment is shown in
(25) While
(26) The corrugations of the embodiment according to
(27) A further example is abstractedly shown in
(28) A further embodiment of a combination of first and second unit of a cooler is shown with
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(32) Another embodiment is shown with
(33) Whatever way the cooler according to the first aspects of the invention might be embodied, a part to be cooled can be applied with the following configuration. The heatsink can be coated with thermally sprayed ceramic as electrical insulation. Between the ceramic layer and the heatsink, an intermediate layer can be applied to relieve the thermal stresses. The semiconductor device (=part to be cooled) can be mounted by means of a thermal paste and a mechanical fixation or by thermally conductive adhesives. With this special attachment, the electronic part is electrically isolated but the generated heat can be dissipated very effectively.
(34) An exemplary configuration is shown in
(35) Second Aspects of the Invention:
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(37) The body 1 can be made from metal such as aluminum or copper, whereby the three pieces 2, 3, 4 can be made from metal sheets joined together by soldering or brazing. Joining techniques such as sintering can be used as well wherefore an intermediate sinter layer between metal sheets is used. But preferably, the body 1 is made from thermally conductive but electrically insulating ceramic such as aluminium nitride or aluminium oxide, wherefore advantageously there is no need for an additional electric insulation layer. The body 1 preferably is a monolithic body 1. A monolithic ceramic body 1 is e.g. formed by manufacturing the three individual parts 2, 3, 4 first as “green” ceramic parts and then sintering all three parts 2, 3, 4 together in one step. Thus, additional assembly steps and thermal interfaces can be avoided. Alternatively, the base piece 3 and the contact piece 2 are manufactured from two layers of “green” ceramic instead of one. This would simplify the forming process of the unsintered ceramic. In this case preferably some additional ribs are added to stabilize the structure. (The body 1, alternatively, can be metallic and insulations are added for cooling the electronic components.)
(38) The contact piece 2 and the base piece 3 are spaced apart by the middle piece 4 in between. In the example, the contact piece 2 and the base piece 3 embodied as long plates, arranged parallel to each other and extending in a direction S.
(39) The middle piece 4 is in the example embodied as a block, shorter than the plates 2, 3 in extension direction. The middle piece 4 is perforated, the holes 5u, 5d serving a coolant pipes. Thus, the middle piece 4 comprises a multitude of pipes 5u, 5d arranged parallel to each other. The pipes 5d, 5u run from the facing surface 2s of the contact piece 2 to the facing surface 3s of the base piece 3, thereby at least roughly perpendicular to the surface 2s and surface 3s or the angle between the extension direction H of each hole 5u, 5d and the extension direction S of the plates 2, 3 is a right angle (90°).
(40) The three pieces 2, 3, 4 are layered one above the other, forming in the example a sandwich-like structure. As an alternative to the sandwich-like structure shown in the example, wherein the two enclosing surfaces 2s, 3s face each other, the surfaces 2s, 3s are arranged in an angle, e.g. orthogonal, to each other, or are “reversed” parallel to each other, the body 1 then forming a U-like structure. Accordingly, the pipes 5d, 5u then are not straight as shown in
(41) The surfaces 2s, 3s facing the pipes 5d, 5u serve as enclosing surfaces. A small gap G is between the middle piece 4 and base piece 3 as well as between middle piece 4 and contact piece 2; or more precisely, there is a gap G between each end of pipes 5u, 5d and each enclosing surface 2s, 3s.
(42) Each gap G is established by protrusions 2p, 3p distributed on each enclosing surface 2s, 3s. Said otherwise, there are protrusions 2p, 3p on the inner side 2s, 3s of contact plate 2 and base plate 3 which serve as distance holders to the pipe piece 4 in the middle. The gaps G allow for coolant to enter or exit in the pipes 5u, 5d between the outer pieces 2, 3 and the inner piece 4.
(43) According to the second aspects of the invention, the protrusions 2p, 3p are designed such that they serve as barriers in the longitudinal direction S. Preferably, they are designed as fin-like structures as shown.
(44) For better view of such fin-like protrusions,
(45) In the example, the fins 3p are embodied as straight fins. Alternatively, they are wave-like or zig-zag formed. The height of the protrusions 3p define the gap G between enclosing surface 3s and the pipes of the middle piece.
(46) The fins 3p are arranged successively and spaced (equally) apart from each other on the enclosing surface 3s. The distance D between two successive protrusions 3p of a respective piece 2 or 3 is matched to the diameter of the pipes such that is encompasses two successive pipes. The contact piece 2 is designed accordingly, however with an offset of (roughly) one pipe (diameter) with respect to the base piece 3, which is explained in more detail below.
(47) Referring again to
(48) According to the second aspects of the invention, the enclosing surfaces 2s, 3s or more particularly the cavities 6 connect the pipes 5u, 5d such that at least two coolant channels result, from a first pipe 5d, running multiple times from the contact piece 2 to the base piece 3 and vice versa through the pipes 5u, 5d and cavities 6 in between the pipes 5u, 5d. In the exemplary embodiment according to
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(50) Then due to a first protrusion 2p of the enclosing surface 2s of the contact piece 2, the channel C runs the first time “down” from the contact piece 2 to the base piece 3 through a first pipe 5d (indicated by the first dashed arrow from the left).
(51) Then, there is a first base piece cavity 6, formed by the enclosing surface 3s with two successive protrusions 3p of the base piece 3, the cavity connecting the end of said first pipe 5d with an end of the pipe 5u following in direction S. Said otherwise, the exit of the first pipe 5d flows into cavity 6 and the base-side opening of the second pipe 5u is exit of cavity 6. The channel C thus is redirected about 180° or in other words makes a U-turn (indicated by the first bent arrow). Thus, the coolant exiting from the first pipe 5d forms an impinging flow on the enclosing surface 2s and enters the second pipe 5u.
(52) The channel C then runs back or “up” to the contact piece 2 according to the second pipe 5u ((indicated by the upwards continuous arrow). The “upwards” pipe 5u leads into contact piece cavity 6 at contact piece 2. Here, the coolant again can take up heat from contact piece 2 respectively electronics 100.
(53) There again, the channel C is redirected about 180° due to cavity 6, leading into a second “downwards” pipe. Said otherwise, the coolant now sinks second time from the contact piece 2 to the base piece 3 through the next pipe of holey middle piece 4. As can be seen, the fin-like structures 2p, 3p of the outer parts 2, 3 separate the coolant between the holes and thus forcing the fluid to return in the next hole.
(54) This “down- and upwards” course from the contact piece 2 to the base piece 3 of channels C is repeated several times (in the example five times). Hence, the structure of the coolant body 1 as suggest provides in a simple and compact way channels C or coolant flow which alternates multiple times between the contact piece 2 and the base piece 3 between inlet IN and outlet OUT of the cooler body 1. The design enables an impact or impingement coolant flow on the contact piece 2 (and base piece 3) and a relatively large contact area between coolant and contact piece 2 resp. surface 2s/3s for heat transfer.
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(56) In this embodiment, several parallel channels C1, C2, . . . Cn with alternating direction between contact piece 2 and base piece 3 as described above are present, provided by rows 5d1, 5u1, 5d2, 5u2, . . . 5dN of holes in the middle piece 4. The rows of pipes 5d1, 5u1, 5d2, 5u2, . . . 5uN are separated in extension direction (or general direction of the coolant flow F) by base side protrusions 2p, extending along the whole wide of the middle piece 4 in direction P orthogonal to direction S (likewise, but one pipe offset separation is effected by such base side protrusions, not shown in
(57) Preferably, the difference between the total number of channels C.sub.dtotal (ΣCn@5d.sub.n) at a given pipe row say 5d.sub.n and the total number of channels at the same pipe row C.sub.utotal (ΣCn@5u.sub.n+1) is one. The difference between the total number of channels C.sub.dtotal (ΣCn@5d.sub.n) at a given pipe row say 5d.sub.n and the total number of channels of the neighbouring pipe row C.sub.utotal (ΣCn@5u.sub.n) is one as well. However, the second aspects of the invention also work with equal number of channels.
(58) By the protrusions 2p, cavities 6a, 6b . . . 6n are provided which connect subsequent pipe rows 5u1, 5d2 for redirection of each channel C1 . . . Cn from “upwards” to “downwards”. The flow of coolant impinging on the enclosing surface 2s is turned round each time and for each channel C1 . . . Cn.
(59) In the exemplary embodiment, the holes are offset in direction S. Said otherwise, only each second pipes row 5d1 . . . 5dN is positioned equally in direction S. Coolant flowing for example into chamber 6a by a pipe of row 5u1 is distributed into the next two nearest pipes of the subsequent row 5d2 (indicated in the figure by continuous arrows Fc). This is equally effected at the base side (indicated in the figure by dashed arrows Fb), i.e. that same effect is observed on the base side.
(60) Thus, a pipe of for example row 5u1 is not part of only one channel (for example C1), but of two channels (C1 and C2). Due to the offset arrangement of pipe rows 5d1 . . . 5uN, each channel C1 . . . Cn is allocated to more than one pipe of each row 5d1 . . . 5uN. Therefore, the flow F of a coolant liquid is not only alternating “up” and “down” as described with respect to
(61) Although the first and second aspects of the invention are illustrated above, partly with reference to some preferred embodiments, it must be understood that numerous modifications and combinations of different features of the embodiments can be made. All of these modifications lie within the scope of the appended claims.