Flip-chip, face-up and face-down centerbond memory wirebond assemblies
09806017 · 2017-10-31
Assignee
Inventors
- Belgacem Haba (Saratoga, CA, US)
- Richard Dewitt Crisp (Hornitos, CA, US)
- Wael Zohni (San Jose, CA, US)
Cpc classification
H01L2225/107
ELECTRICITY
H01L2924/15787
ELECTRICITY
H01L2224/0401
ELECTRICITY
H01L2224/4824
ELECTRICITY
H01L2224/48472
ELECTRICITY
H01L2924/1579
ELECTRICITY
H01L2924/15151
ELECTRICITY
H01L2224/131
ELECTRICITY
H01L2224/4911
ELECTRICITY
H01L2924/15788
ELECTRICITY
H01L2224/73204
ELECTRICITY
H01L2224/29191
ELECTRICITY
H01L23/49816
ELECTRICITY
H01L2224/131
ELECTRICITY
H01L2224/4826
ELECTRICITY
H01L2224/29101
ELECTRICITY
H01L2225/0651
ELECTRICITY
H01L2225/1047
ELECTRICITY
H01L2224/48472
ELECTRICITY
H01L25/0652
ELECTRICITY
H01L2924/00014
ELECTRICITY
H01L2224/16225
ELECTRICITY
H01L23/3128
ELECTRICITY
H01L2224/4826
ELECTRICITY
H01L23/50
ELECTRICITY
H01L2225/1058
ELECTRICITY
H01L2224/32227
ELECTRICITY
H01L24/73
ELECTRICITY
H01L2224/49112
ELECTRICITY
H01L25/18
ELECTRICITY
H01L2224/73204
ELECTRICITY
H01L2924/00012
ELECTRICITY
H01L2224/06136
ELECTRICITY
H01L2224/04042
ELECTRICITY
H01L2224/32225
ELECTRICITY
H01L2224/4824
ELECTRICITY
H01L2224/32225
ELECTRICITY
H01L25/16
ELECTRICITY
H01L2924/157
ELECTRICITY
H01L2924/00
ELECTRICITY
H01L2224/16227
ELECTRICITY
H01L2924/00
ELECTRICITY
H01L2224/4911
ELECTRICITY
H01L2224/04042
ELECTRICITY
H01L2224/29101
ELECTRICITY
H01L2924/00014
ELECTRICITY
H01L2924/00012
ELECTRICITY
H01L2225/06575
ELECTRICITY
H01L2224/16225
ELECTRICITY
H01L2224/48137
ELECTRICITY
H01L2224/06135
ELECTRICITY
H01L23/49811
ELECTRICITY
H01L2225/06562
ELECTRICITY
H01L2224/48137
ELECTRICITY
International classification
H01L23/48
ELECTRICITY
H01L23/52
ELECTRICITY
H01L25/16
ELECTRICITY
H01L25/065
ELECTRICITY
H01L23/498
ELECTRICITY
H01L23/50
ELECTRICITY
Abstract
A microelectronic assembly can include a substrate having first and second surfaces and an aperture extending therebetween, the substrate having terminals. The assembly can also include a first microelectronic element having a front surface facing the first surface of the substrate, a second microelectronic element having a front surface facing the first microelectronic element and projecting beyond an edge of the first microelectronic element, first and second leads electrically connecting contacts of the respective first and second microelectronic elements to the terminals, and third leads electrically interconnecting the contacts of the first and second microelectronic elements. The contacts of the first microelectronic element can be exposed at the front surface thereof adjacent the edge thereof. The contacts of the second microelectronic element can be disposed in a central region of the front surface thereof. The first, second, and third leads can have portions aligned with the aperture.
Claims
1. A microelectronic assembly, comprising: a substrate having oppositely-facing first and second surfaces and an aperture extending between the first and second surfaces, the substrate having terminals at the second surface and substrate contacts at the second surface electrically connected with the terminals; a first microelectronic element having a front surface facing the first surface of the substrate, a rear surface remote therefrom, and an edge extending between the front and rear surfaces, the first microelectronic element having a plurality of contacts exposed at the front surface thereof adjacent the edge of the first microelectronic element, the contacts of the first microelectronic element disposed adjacent a first side of the aperture; a second microelectronic element having first and second opposed edges, a front surface extending between the first and second edges, and a plurality of contacts disposed in a central region of the front surface thereof remote from the first and second edges, the front surface of the second microelectronic element facing the first microelectronic element and projecting beyond the edge of the first microelectronic element, the contacts of the second microelectronic element disposed in a plane perpendicular to the front surface of the second microelectronic element, the plane disposed between the contacts of the first microelectronic element and a second side of the aperture opposite the first side; first leads extending through the aperture and directly electrically connecting the contacts of the first microelectronic element to a first subset of the substrate contacts at the second surface on a the first side of the aperture; second leads extending through the aperture and directly electrically connecting the contacts of the second microelectronic element to a second subset of the substrate contacts at the second surface; and third leads extending through the aperture and directly electrically connecting the contacts of the first microelectronic element to a third subset of the substrate contacts at the second surface on the second side of the aperture, the first, second, and third leads having portions aligned with the aperture, the third leads traversing the plane in which the contacts of the second microelectronic element are disposed.
2. The microelectronic assembly as claimed in claim 1, wherein the first microelectronic element includes a chip configured to predominantly perform a logic function.
3. The microelectronic assembly as claimed in claim 1, wherein the second microelectronic element has a greater number of active devices configured to provide memory storage array function than any other function.
4. The microelectronic assembly as claimed in claim 1, wherein the first microelectronic element has a greater number of active devices configured to provide memory storage array function than any other function.
5. The microelectronic assembly as claimed in claim 1, wherein at least one of the first or second leads include wire bonds extending from the contacts of at least one of the first or second microelectronic elements.
6. The microelectronic assembly as claimed in claim 1, wherein the portions of at least one of the first leads and the second leads aligned with the aperture are portions of monolithic conductive elements having second portions extending along the substrate to the terminals.
7. The microelectronic assembly as claimed in claim 1, further comprising a spacing element between the front surface of the second microelectronic element and the first surface of the substrate.
8. The microelectronic assembly as claimed in claim 1, further comprising fourth leads electrically interconnecting the contacts of the first and second microelectronic elements.
9. The microelectronic assembly as claimed in claim 1, wherein the terminals are first terminals exposed at the second surface of the substrate, the microelectronic assembly further comprising second terminals exposed at a surface of the microelectronic assembly opposite from the second surface of the substrate, at least some of the second terminals overlying at least one of the microelectronic elements.
10. The microelectronic assembly as claimed in claim 9, wherein at least some of the second terminals are electrically connected with conductive elements exposed at the first surface of the substrate by wire bonds.
11. The microelectronic assembly as claimed in claim 10, further comprising an encapsulant at least partially covering the first and second microelectronic elements and at least portions of the wire bonds, wherein the surface of the microelectronic assembly at which the second terminals are exposed is a surface of the encapsulant.
12. The microelectronic assembly as claimed in claim 11, wherein the wire bonds have bases attached to the conductive elements and unencapsulated end surfaces remote from the conductive elements, and edge surfaces extending between the bases and the unencapsulated end surfaces, the unencapsulated end surfaces being uncovered by the encapsulant, wherein the second terminals are electrically connected with the unencapsulated end surfaces.
13. A microelectronic component including first and second microelectronic assemblies, each microelectronic assembly as claimed in claim 1, the first microelectronic assembly electrically connected with and at least partially overlying the second microelectronic assembly.
14. The microelectronic component as claimed in claim 13, wherein the microelectronic assemblies are electrically connected with one another through joining units arranged adjacent a periphery of the microelectronic component, the joining units extending directly between second terminals at the first surface of the substrate of the second microelectronic assembly and the terminals at the second surface of the substrate of the first microelectronic assembly, the joining units consisting of solder balls.
15. The microelectronic component as claimed in claim 14, wherein the joining units are located outside of a depopulated central region of the microelectronic component.
16. The microelectronic component as claimed in claim 13, wherein some of the microelectronic elements include a volatile random access memory (RAM), and some of the microelectronic elements include nonvolatile flash memory.
17. The microelectronic component as claimed in claim 13, wherein at least one of the first microelectronic elements is configured predominantly to perform a logic function, and at least one of the second microelectronic elements has a greater number of active devices configured to provide memory storage array function than any other function.
18. A system comprising the microelectronic assembly according to claim 1 and one or more other electronic components electrically connected to the microelectronic assembly.
19. The system as claimed in claim 18, wherein the terminals are electrically connected to a circuit panel.
20. The system as claimed in claim 18, further comprising a housing, the microelectronic assembly and the other electronic components being mounted to the housing.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) Various embodiments of the present invention will be now described with reference to the appended drawings. It is appreciated that these drawings depict only some embodiments of the invention and are therefore not to be considered limiting of its scope.
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DETAILED DESCRIPTION
(17) With reference to
(18) In particular embodiments, the substrate can be a dielectric element of various types of construction, such as of polymeric material or inorganic material such as ceramic or glass, the substrate having conductive elements thereon such as terminals and conductive elements such as e.g., traces, substrate contacts, or other conductive elements electrically connected with the terminals. In another example, the substrate can consist essentially of a semiconductor material such as silicon, or alternatively include a layer of semiconductor material and one or more dielectric layers thereof. Such substrate may have a coefficient of thermal expansion of less than 7 (seven) parts per million per degree Celsius (“ppm/° C.)”. In yet another embodiment, the substrate can be a lead frame having lead fingers, wherein the terminals can be portions of the lead fingers, such as end portions of the lead fingers. In yet another embodiment, the substrate can be a lead frame having leads, wherein the terminals can be portions of the leads, such as end portions of the leads.
(19) The first microelectronic element 12 may include a semiconductor chip configured predominantly to perform a logic function, such as a microprocessor, application-specific integrated circuit (“ASIC”), field programmable gate array (“FPGA”) or other logic chip, among others. In a particular embodiment, the microelectronic element 12 can be a controller, or a system on a chip (“SOC”) predominantly providing logic function, but which may also include a memory storage array. In other examples, the first microelectronic element 12 can include or be a memory chip such as a flash (NOR or NAND) memory chip, dynamic random access memory (“DRAM”) chip or static random access memory (“SRAM”) chip, or be configured predominantly to perform some other function. Such memory chip includes a memory storage array and typically has a greater number of active circuit elements, e.g., active devices such as transistors that are configured to provide memory storage array function, than any other function of the chip. The first microelectronic element 12 has a front surface 16, a rear surface 18 remote therefrom, and first and second edges 27, 29, extending between the front and rear surfaces. Electrical contacts 20 are exposed at the front surface 16 of the first microelectronic element 12 adjacent the second edge 27. As used in this disclosure, a statement that an electrically conductive element is “exposed at” a surface of a structure indicates that the electrically conductive element is available for contact with a theoretical point moving in a direction perpendicular to the surface toward the surface from outside the structure. Thus, a contact, terminal or other conductive element which is exposed at a surface of a structure may project from such surface; may be flush with such surface; or may be recessed relative to such surface and exposed through a hole or depression in the structure. Electrical contacts 20 may be bond pads or other conductive structure such as bumps, posts, etc. The bond pads may include one or more metals such as copper, nickel, gold or aluminum, and may be about 0.5 μm thick. The size of the bond pads can vary with the device type but will typically measure tens to hundreds of microns on a side.
(20) The second microelectronic element 14 has a front surface 22, a rear surface 24 remote therefrom, and first and second edges 35, 37, extending between the front and rear surfaces and contacts 26 exposed at the front surface 22. As seen in
(21) The substrate 30 further includes one or more apertures extending between first and second opposed surfaces thereof such as, for example, between the oppositely facing first and second surfaces of a dielectric element 30. In the embodiment depicted in
(22) The first surface 34 of the dielectric element 30 may be juxtaposed with the front surface 16 of the first microelectronic element 12. As seen in
(23) Returning to
(24) As seen in
(25) Returning to
(26) Referring to
(27) As seen in
(28) The microelectronic assembly 10 further includes leads 50 electrically connecting contacts 26 of the second microelectronic element 12 to at least some terminals 36 at the second surface 32 of the substrate 30. The leads 50 have portions aligned with the aperture 39 and may include multiple wire bonds 52 electrically connecting the contacts 26 of the second microelectronic elements to substrate contacts 40, at the second surface 32 of the substrate 30. The wire bonds 52 may extend through the aperture 39. Each of the wire bonds 52 electrically couples a contact 26 to a corresponding substrate contact 40 of the substrate 30. Leads 50 may include a multiple wire bond structure as described in U.S. patent application Ser. No. 12/907,522 filed Oct. 19, 2010 and entitled “Enhanced Stacked Microelectronic Assemblies with Central Contacts and Improved Thermal Characteristics,” the entire disclosure of which is incorporated herein by reference. As shown in
(29) The microelectronic assembly 10 may further include an overmold or encapsulant 11 covering at least the first microelectronic element 12 and the second microelectronic element 14. As seen in
(30) The microelectronic assembly 10 may additionally include a heat spreader or heat sink attached to the rear surfaces of one or more of the first or second microelectronic elements 12 and 14, as described in U.S. patent application Ser. No. 12/907,522 filed Oct. 19, 2010 and entitled “Enhanced Stacked Microelectronic Assemblies with Central Contacts and Improved Thermal Characteristics,” the entire disclosure of which is hereby incorporated herein by reference. In some embodiments, the microelectronic assembly 10 includes a heat spreader thermally coupled to the first and/or second microelectronic elements 12 and 14 at one or more of the rear faces 18, 24 thereof and possibly at edge surfaces 27, 35, 37. The heat spreader can occupy some portion of the areas occupied by the overmold 11 shown in
(31) In addition, the microelectronic assembly 10 may further include joining units 81 attached to terminals 36 on the second surface 32 of the dielectric element 30. The joining units 81 may be solder balls or other masses of bond and metal, e.g., tin, indium, or a combination thereof, and are adapted to join and electrically couple the microelectronic assembly 10 to a circuit panel, such as a printed circuit board.
(32) As seen in
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(34) The microelectronic assembly 10′ can include leads 88 electrically connected with the contacts 20′ at the surface 18′ and with the terminals 36. In one example, portions of the leads 88 such as wire bonds can extend beyond the first edge 27 of the first microelectronic element 12′ to contacts 40′ which in turn can be connected to terminals, such as through traces (not shown) or other conductive elements. The leads 88 may include wire bonds 90 extending from the contacts 20′, beyond the first edge 27′ of the first microelectronic element, and to contacts 40′ at the first surface 34′ of the substrate 30′, and may include other conductive structure of the substrate such as conductive traces between the contacts and the terminals 36. As shown in
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(36) The flip-chip interconnection 143 electrically connects electrical contacts 120 on the front surface 116 of the first microelectronic element 112 to at least some contacts 141 on the first surface 134 of the substrate 30 through bumps of metal, e.g., a bond metal such as solder. The microelectronic element is then inverted so the metal bumps provide both the electrical pathway between the contacts (e.g., bond pads) of the microelectronic element and the substrate as well as the mechanical attachment of the microelectronic element to the substrate. There are many variations of the flip-chip process, but one common configuration is to use solder for the bumps of metal and fusion of the solder as the method of fastening it to the bond pads and the substrate. When it melts, the solder may flow to form truncated spheres.
(37) The flip-chip interconnection provides the first microelectronic element 112 with a greater number of (input/output) I/Os in comparison with other microelectronic elements connected to the dielectric element via wire bonds. In addition, the flip-chip interconnection minimizes the wire bond pathway between the second microelectronic element 114 and the substrate 30, thereby reducing the impedance of the wire bonds.
(38) In the embodiment depicted in
(39) An underfill 147 may surround the solid metal bumps 145 to adhere the first microelectronic element 112 to the substrate 130. The underfill 147 may be specifically disposed between the front surface 116 of the first microelectronic element 112 and the first surface 134 of the substrate 130 to couple the first microelectronic element 112 to the substrate 130. For example, the underfill 147 may be wholly or partly made of a polymeric material, such as epoxy resin. In some embodiments, however, the underfill 147 is entirely omitted.
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(41) The leads 270 may include wire bonds 272 extending from the contacts 220, beyond the first edge 227 of the first microelectronic element 212, and to substrate contacts 240 at the second surface 234 of the substrate 230. In addition, the leads 270 may include vias 283 or any other suitable electrically conductive element electrically connecting the substrate contacts 240 with at least some terminals 236. The vias 283 can extend through the substrate 230 from the first surface 234 to the second surface 232 of the substrate 230.
(42) The microelectronic assembly 200 further includes leads 250 electrically connecting the contacts 226 at the front surface 222 of the second microelectronic element 214 to at least some terminals 236. Portions of the leads 250 are aligned with the aperture 239 of the substrate 230. In this variation, the leads 270 include multiple wire bonds 252 extending from the contacts 226 and through the aperture 239. The wire bonds 252 can be electrically connected to substrate contacts 240 located at the second surface 232 of the substrate 230 and on opposite sides of the aperture 239.
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(45) The microelectronic assembly 400 may include electrical connection or leads 474 extending across the aperture 439 and electrically connecting a contact 320 of the first microelectronic element 412 with a contact 490 of the third microelectronic element 401. The leads 474 may include wire bonds and/or lead bonds. Another set of electrical connections or leads 476 can be at least partially aligned with the aperture 439 of the substrate 430 and electrically connect at least some contacts 420 of the first microelectronic element 412 with at least some contacts 426 of the second microelectronic element 414. The leads 476 may include wire bonds and/or lead bonds. Yet another set of electrical connections or leads 478 are at least partially aligned with the aperture 430 of the substrate 430 and electrically connect at least some contacts 426 of the second microelectronic element 414 with at least some contacts 490 of the third microelectronic element 401. The leads 478 may include wire bonds and/or lead bonds.
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(47) Joining units 581 such as solder balls can join and electrically couple the first and second microelectronic assemblies 510a and 510b to one another. Such joining units 581 can be attached to terminals 536 exposed at the second surface 532 of the substrate 530 of the first microelectronic assembly 510a and terminals 536′ exposed at the first surface 534 of the substrate 530 of the second microelectronic assembly 510b. The microelectronic component 500 including the stacked microelectronic assemblies 510 can be attached to a circuit panel, such as a printed circuit board, using the joining units 581 exposed at a top surface 501 or a bottom surface 502 of the microelectronic component 500.
(48) As shown in
(49) As shown in
(50) In an alternative embodiment, each of the microelectronic assemblies 510 can be separately formed, each having a respective encapsulant, similar to the embodiment shown in
(51) In a particular example, the microelectronic component 500 can be configured to function as nonhomogenous memory, for example, for a smartphone application. In such an example, some of the microelectronic elements 512 and 514 within the microelectronic assemblies 510 can include a memory storage element such as volatile RAM, and some of the microelectronic elements 512 and 514 can include memory storage elements such as nonvolatile flash memory.
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(53) The microelectronic component 600 is the same as the microelectronic component 500 shown in
(54) As shown in
(55) The terminals 682 that are exposed at the top surface 603 of the encapsulant 611a or 611b can extend above the top surface, can be flush with the top surface, or can be recessed below the top surface. Such terminals 682 can have any shape, including for example, a pad-like or ball-like shape. Other examples of shapes and configurations of the terminals 682 and the wire bonds 604 are shown and described in the co-pending and co-owned Korean patent application No. 10-2011-0041843, filed on May 3, 2011, which is hereby incorporated by reference herein.
(56) The microelectronic component 600 including the stacked microelectronic assemblies 610 can be attached to a circuit panel, such as a printed circuit board, using the joining units 681 exposed at a top surface 601 or a bottom surface 602 of the microelectronic component 600.
(57) In a particular example, the microelectronic component 600 can be configured to function as nonhomogenous memory, for example, for a smartphone application. In such an example, some of the microelectronic elements 612 and 614 within the microelectronic assemblies 610 can include a memory storage element such as volatile RAM, and some of the microelectronic elements 612 and 614 can include memory storage elements such as nonvolatile flash memory.
(58) Although the embodiments shown in
(59) The microelectronic assemblies described above can be utilized in construction of diverse electronic systems, as shown in
(60) Microelectronic assembly 1106 and components 1108 and 1110 are mounted in a common housing 1101, schematically depicted in broken lines, and are electrically interconnected with one another as necessary to form the desired circuit. In the exemplary system shown, the system includes a circuit panel 1102 such as a flexible printed circuit board, and the circuit panel includes numerous conductors 1104, of which only one is depicted in
(61) Although the invention herein has been described with reference to particular embodiments, it is to be understood that these embodiments are merely illustrative of the principles and applications of the present invention. It is therefore to be understood that numerous modifications may be made to the illustrative embodiments and that other arrangements may be devised without departing from the spirit and scope of the present invention as defined by the appended claims.
(62) It will be appreciated that the various dependent claims and the features set forth therein can be combined in different ways than presented in the initial claims. It will also be appreciated that the features described in connection with individual embodiments may be shared with others of the described embodiments.