An electrical contact part comprising, a carrier substrate of a metallic material, a metallic coating applied to the carrier substrate, and a coating barrier material applied to the carrier substrate in a partial area of the carrier substrate, wherein the coating barrier material substantially prevents coating of the carrier substrate in the portion.

A terminal assembly is disclosed. The terminal assembly comprises a main body having a welding platform and a first electrical conductive member having a connection terminal. According to the present invention, a welded structure is formed between the main body and the first electrical conductive member by making the connection terminal be welded on the welding platform. Briefly speaking, when utilizing this terminal assembly to make two electrical nodes be electrically connected to each other, one electrical conductive end of the main body and the first electrical conductive member are firstly connected to the two electrical nodes, respectively. Next, a welding process is applied to the welding platform and the connection terminal, such that an electrical connection is therefore established between the two electrical nodes.

An electrical conductor comprising a flat conductor formed of a solid metallic material, the flat conductor having at least two opposite broad sides, two opposite narrow sides and two opposite end sides and having an at least quadrangular cross-sectional profile, and a flexible conductor formed of a plurality of strands, the strands of the flexible conductor being at least partially joined to one another in a materially bonded manner in the region of at least one end of the flexible conductor, characterized in that the flexible conductor, at its end with the joined strands, is joined in a materially bonded manner with its end face to an end face, a narrow side or broad side of the flat conductor.

The invention relates to an electrical functional component (01) having at least one electrically conductive conductor strip (02), at least one contact pin (03) being arranged on the conductor strip (02), said contact pin (03) being able to be contacted with a contact element complementary in function, in particular a plug or a socket, and a contact zone being provided between the conductor strip (02) and the contact pin (03), said contact zone electrically connecting the conductor strip (02) and the contact pin (03) to each other, the electrically conductive contact zone being formed in the type of an annular cold-pressure-welded transition zone (11), the surface material of the conductor strip (02) and/or the surface material of the contact pin (03) comprising at least one cold-working area (12, 14) in the transition zone (11), a welding zone (13) being provided at least in sections on or in at least one cold-working zone (12, 14), the contact pin (03) and the conductor strip (02) being connected to each other in the welding zone (13) in an electrically conductive manner by material bonding.

A connection arrangement comprising a metallic flat conductor having an at least quadrangular cross-sectional profile and at least two mutually opposing first and second surfaces extending at least partially parallel to one another in the longitudinal direction, at least two parts which are flat in the overlap region and which are formed as connecting lugs and which rest on the first surface with an overlap joint and project beyond one or both longitudinal edges of the flat conductor, characterized in that a metallic friction stir welded joint zone is formed starting from the second surface through the flat conductor towards the first surface and projecting into the connecting lugs.

A method for manufacturing a pipe type busbar includes: preparing a first tubular member made of a first material having a hollow formed therein; preparing a second tubular member having a hollow formed therein and made of a second material different from the first material; plating the first tubular member with a third material; and bonding one surface of the first tubular member and one surface of the second tubular member. The pipe type busbar manufactured thereby has the features capable of reducing a weight and a cost by a heterogeneous material, a pipe shape, and exposing a part of a copper material.

A method of making an electrical connection is here proposed. The method includes the steps of joining a first contact member to a second contact member in a material-to-material contact. The method steps for the same include: providing the first contact part, which towards the second contact part has a male, first joining section as a solid component with an at least substantially rotationally symmetrical profile, providing the second contact part having towards the first contact part a female second joining portion with a hollow profile, inserting the first joining section into the second joining section, applying a friction welding tool (400) to or in an opening of the second joining section (121), and moving the friction welding tool relative to the first contact part and/or the second contact part to generate welding energy for at least partially plasticizing a part of the first joining portion and/or second joining portion facing the other contact part.

A method for contacting a wire (1), in particular an aluminum wire, with a connecting body (4), in particular with a plug of a coil body (5), comprising the following steps: connecting the wire (1) materially to the connecting body (4) at at least one point (2, 3); after connecting, enclosing a connecting region including the at least at one point (2, 3) is by a shrink tube (6) with an inner glue (7), the shrink tube (6) encompassing the connecting body (4).

A manufacturing method for an electric wire having a terminal includes a step of connecting a plurality of core wires by an ultrasonic connection process to form a connected core wire. In the step, the core wires are formed into the connected core wire having a cross-sectional shape having a width and a height in a plane orthogonal to an axis of the connected core wire, the width is not longer than a length obtained by subtracting two times a thickness of the terminal from a width of an arch groove of a crimper of a crimping apparatus in a state that a space between a support surface of an anvil of the crimping apparatus and the arch groove defines a predetermined crimped shape.

An electrical connector includes: a metallic cover; an insulative frame molded inside the metallic cover; a metal injection molded (MIM) support and a contact module received by the MIM support, the contact module having a rear base, a front tongue, and an upper and a lower rows of contacts extending through the base and exposing to two opposite faces of the tongue, the MIM support having a pair of side arms flanking the two rows of contacts; and an insulator molded outside the MIM support and the contact module and secured to the insulative frame.