An inner roller used for roll forming pipe elements has a flange extending radially from a body. The flange has a surface divided into annular surface portions. The surface portions have orientation angles measured relatively to the axis of rotation of the inner roller. The orientation angles of surface portions farther from the body have greater orientation angles than the surface portions nearer to the body to mitigate adverse frictional effects between the pipe element and the flange during roll forming.

A planishing roll has a surface structure, in particular for producing flat products from a metallic material, in particular from a steel material. The surface structure has a material ratio of 2% at a depth of 0.2 m to 9 m, preferably at a depth of 0.8 m to 5.5 m. The depth is measured, starting from a zero line, in the direction of an axis of rotation of the planishing roll, with the zero line running parallel to the axis of rotation of the planishing roll and. Starting from the surface of the planishing roll, the zero line is displaced in the direction of the axis of rotation of the planishing roll until the material ratio of the planishing roll is 0.1%.

The present invention in one or more embodiments provides a roller tool for roughening a friction ring of a brake disk, the roller tool including a roller body including inner and outer ends and a casing surface positioned therebetween, the inner end differing in cross-section dimension than the outer end, the casing surface including thereupon one or more protrusions for contacting the friction ring. The roller tool may further include a support frame supporting the roller body. The support frame may include a short leg connected to the outer end of the roller body and a long leg connected to the inner end of the roller body.

A seamless, embossed or cast substrate is formed using a seamless sleeve having a seamless surface relief formed thereon and configured to slide over an cylindrical base in an embossing or casting assembly. The substrate is a flat web, foil, or film of, for example, paper, polyester, polypropylene, metal or other elongated flat material. The surface relief can be applied through interfering ablation, non-interfering ablation, ink jet printing, or other techniques wherein a seamless surface relief is formed onto the seamless sleeve. A method of making a seamless, embossed or cast substrate includes expanding a diameter of a seamless sleeve having a seamless surface relief formed thereon, sliding the expanded seamless sleeve onto a cylindrical base, allowing the diameter of the seamless sleeve to contract around the cylindrical base, and conveying a substrate through the embossing or casting assembly and embossing or casting the seamless surface relief into the substrate.

A flat product made of a metal material has been provided with deterministic surface texture which has a plurality of depressions which have a depth in the range of from 2 to 14 m, wherein the depressions are designed to be I-shaped, H-shaped, cross-shaped, C-shaped or X-shaped, and wherein the surface texture has a peak count RPc in the range of from 45 to 180 1/cm, an arithmetic mean roughness Ra in the range of from 0.3 to 3.6 m, and an arithmetic mean waviness Wsa in the range of from 0.05 to 0.65 m. A roll which is particularly suitable for producing such a flat product has a deterministic surface texture which has a plurality of overlapping dimples, which are arranged such that they delimit a double-I-shaped, H-shaped, cross-shaped, C-shaped or X-shaped material texture in the roll surface, and wherein the surface texture of the roll, measured in the direction of the roll axis, is characterized by a peak count RPc in the range of from 80 to 180 1/cm, an arithmetic mean roughness Ra in the range of from 2.5 to 3.5 m and an arithmetic mean waviness Wsa in the range of from 0.08 to 1.0 m.

The present invention aims to provide an embossed thermoplastic resin sheet that is capable of enhancing deaeration during production of laminated glass and suppressing optical distortion of the resulting laminated glass to improve the visibility when used as an interlayer film for laminated glass. The present invention also relates to an engraved roll used for production of the embossed thermoplastic resin sheet, a production method of the engraved roll, an interlayer film for laminated glass including the embossed thermoplastic resin sheet, and a laminated glass. The present invention relates to an embossed thermoplastic resin sheet having a large number of recesses and a large number of projections on at least one surface, the recesses each having a groove shape with a continuous bottom and being regularly arranged side by side in parallel with one another, the thermoplastic resin sheet having not more than three defects of the projections per mm.sup.2 on the surface.

A method for structuring a steel embossing roller surface includes using a short pulse laser including at least one of a femtosecond laser and a picosecond laser. The structuring is macrostructuring with dimensions of over 20 m and depths up to 150 m and more. The short pulse laser has: in single pulse operation, a fluence in the range of 0.5 J/cm.sup.2 to 3.5 J/cm.sup.2, and in burst operation, a mean burst fluence of 0.5 J/cm.sup.2 to 70 J/cm.sup.2 per pulse; a wavelength of 532 nm to 1064 nm; a repetition rate of 1 kHz to 10 MHz; a pulse to pulse spacing on the roller of 10% to 50% of the beam diameter for the femtosecond laser and of 10-25% and 40-50% of the beam width for the picosecond laser; a laser pulse position near the roller surface; and deflection velocities of up to 100 m/s and more.

The invention relates to a method including very superficial embossing combined with superficial laminating, which involves a slight reduction in thickness, the method being applied to plates several millimetres thick and to aluminium sheets having a thickness of less than 0.3 mm, supplied, in either case, as independent plates or in a continuous roll.

The invention relates to a method for manufacturing profiled metal strips (1, 1), in which a metal strip (1, 1) with predefinable material thickness consisting, in particular, of stainless steel is wound up on a coil (4) and guided through a rolling stand (W1-W4) containing several rolls (2, 3, 2, 3), wherein at least the rolls (2, 3) that effectively interact with the metal strip (1, 1) are provided with a predefinable topography (8, 9), by means of which profiles with profile depths >250 m can be produced on both sides of the metal strip (1, 1) depending on the geometry of the topography (8, 9) of the rolls (2, 3), and wherein the metal strip (1, 1) is subsequent to its profiling wound up on a coil (5) and, if so required, subjected to a thermal post-treatment.

The present invention relates to a method for manufacturing a component of austenitic TWIP or TRIP/TWIP steel. A flat product (1) is deformed by achieving at least one indentation (16) on at least one surface of the flat product (1) in order to have in the deformed product (5) areas of a high strength steel embedded in a matrix of a ductile material. The invention also relates to the use of the component where areas of a high strength steel embedded in a matrix of a ductile material are required in the same component.