Patent classifications
B21B38/006
ROLLING LOAD PREDICTION METHOD, ROLLING LOAD PREDICTION DEVICE, AND ROLLING CONTROL METHOD
A rolling load prediction method predicts a rolling load of a rolling mill for rolling steel and includes predicting the rolling load of the rolling mill in a case where the steel is rolled under an operating condition for prediction, by inputting the operating condition for prediction into a rolling load prediction model that has been trained with operation record data including at least a factor related to a temperature of the steel as an input variable and an actual value of the rolling load of the rolling mill as an output variable.
Temperature control device for endless rolling line
In an endless rolling line, a speed of a material to be rolled changes with a flying thickness change. A temperature control device executes predictive calculation of a speed change amount of the material to be rolled associated with the flying thickness change and updates a speed pattern. The temperature control device executes feedforward control of an amount of a coolant to cool the material to be rolled based on a latest speed pattern and a measured temperature value of the material to be rolled in an entry side of the heat exchanger. In parallel with the feedforward control, the temperature control device executes feedback control of coolant volume based on an error between the measured temperature value of the material to be rolled in the delivery side of the heat exchanger and a target value.
Cooling device and cooling method of hot-rolled steel sheet
Provided is a cooling device, where a hot-finish-rolling mill includes a plurality of nozzles which spray cooling water toward one of or both of upper and lower surfaces of a hot-rolled steel sheet just after rolled by rolling stands, the nozzles are provided on the inside of the upper and lower guides or adjoining to the guides on a downstream side, and a nozzle spray distance changes depending on a position of the nozzle in a rolling direction, wherein a spray angle of the nozzle at a position whose nozzle spray distance is the largest is smaller than a spray angle of the nozzle at a position whose nozzle spray distance is the smallest, and the spray angle of the nozzle becomes the same or smaller as the nozzle spray distance becomes large.
Plate thickness control device and plate thickness control method
A plate thickness control device controlling plate thickness of a hot rolling mill that includes a rolling stand. The plate thickness control device includes: a pyrometer disposed on an entry side of the rolling stand; a difference calculation part that outputs a difference temperature between a lock-on temperature of the plate-to-be-rolled measured by the pyrometer and a measurement value of a portion other than a tip portion of the plate-to-be-rolled measured by the pyrometer; a tracking part that transfers the difference temperature from the position of the pyrometer to immediately below the rolling stand based on plate speed of the plate-to-be-rolled; and a computation part that calculates a screw-down amount of the rolling stand based on the difference temperature transmitted from the tracking part.
Cooling device for hot rolled steel sheet and cooling method for the same
A cooling device cooling an undersurface of a hot rolled steel sheet that is being transported on transport rolls after finish rolling of a hot rolling step includes: width divided cooling zones that are a plurality of cooling zones into which a whole cooling zone is divided in a sheet width direction; divided cooling sections that are a plurality of cooling zones into which each of the width divided cooling zones is divided in the rolling direction; a water nozzle spraying cooling water over each of undersurfaces of the divided cooling sections; a switching mechanism switching the cooling water between impinging and not impinging on the divided cooling sections; a width direction thermometer measuring a temperature distribution in the sheet width direction; and a controller controlling operation of the switching mechanism.
COOLING DEVICE AND METHOD FOR OPERATING THE SAME
The invention relates to a cooling device 100 for cooling a metallic product and a method for its operation. The cooling device 100 has at least one cooling bar 110 with a plurality N of spraying regions I, II, III which are adjacent in pairs and which each have at least one spray nozzle 130 for spraying a coolant onto the metallic product. Valves are provided for individually adjusting the pressure or the volume flow of the coolant 300 in each of the spraying regions. The valves 120 and a pump for the coolant are controlled individually with the aid of a control device 150. In order to improve the application of coolant to the metallic product, the invention provides that at least one partition wall is provided for the at least one cooling bar of the cooling device according to the invention to divide the interior of the cooling bar into at least two chambers, each of the spraying regions being assigned to a different one of the chambers. The partition wall is shaped at least approximately in accordance with the course of the temperature distribution in a predetermined width section of the metallic product before it enters the cooling device, and the partition wall is arranged in the cooling bar over this width section.
HEATING SYSTEM FOR DRILL STEEL PIPE BILLET AND HEATING METHOD THEREOF
The present invention discloses a heating system for drill steel pipe billet, comprising a feedback device, a propulsion device, a positioning device, a heating device, a temperature measuring device and a conveying device. The distance d.sub.1 and d.sub.2 of three flamethrowers are controlled through the feedback device. The heating temperature of the flamethrowers is controlled by the oxygen distribution box and the gas distribution box. On the other hand, the present invention also provides a heating method for drill steel pipe billet, which adopts the rolling forming method of gradient flame heating, which realizes the control of the density of the rolled pieces, avoiding the internal defects of the drill steel caused by the same deformation of the traditional pipe billet after uniform heating, improving the quality of the drill steel, and prolonging the service life of the drill steel. The radial temperature of the drill steel pipe billet is accurately controlled through the feedback device. Flame heating with low cost is adopted. For drill steel pipe billets of different dimensions, only a set of flamethrowers corresponding to the dimensions needs to be designed, and other devices are universal components, which do not need to be replaced.
Dynamic Contact Heat Transfer Simulation Device for Rolling Heavy-Load Deformation Zone
The present invention provides a dynamic contact heat transfer simulation device for rolling heavy-load deformation zone. The device includes a control system, a data acquisition system, a pressure-adjustable fixed cold end, a rotating chuck, a temperature-adjustable heat-conducting rod and an speed-adjustable rotation hot end; the device utilizes the rotating chuck and the speed-adjustable rotating hot end to adjust the rotation speed in real time according to the actual rolling conditions, simulate the working conditions of the actual rolling heavy-load deformation zone, and accurately obtain the dynamic heat transfer coefficient of the rotating contact interface under variable load pressure conditions.
Rolling mill exit side temperature control system
A rolling mill exit side temperature control system includes the following features. A second valve control unit controls a valve opening of a second valve to cause a flow rate actual value detected by a flow rate detector to coincide with a flow rate target value. A remaining coolant discharging section controls a first valve to an open state and the second valve to a closed state by setting the flow rate target value to zero, before a material to be rolled reaches a rolling mill. A flow rate target value setting section sets the flow rate target value to a value corresponding to a target temperature of the material to be rolled on the entry side and the exit side of the rolling mill after the control by the remaining coolant discharging section.
ADAPTATION OF A ROLL MODEL
A storage device for two rolls in a roll stand is a component part of the roll stand or can be positioned relative to the roll stand in such a way that the rolls can be transferred from the roll stand into the storage device or vice versa. At least one measuring system is provided, by means of which the temperatures and/or the diameters of the rolls can be detected individually and independently of one another, at least at predefined detection positions, as viewed in the direction of the roll axes. After transmission to an automation unit that controls the roll stand, the unit can adapt a roll model, by means of which it repeatedly determines the temperatures and/or the diameters of the rolls, at predefined determination positions, in the direction of the roll axes, using operating data of the roll stand for the rolls of the same type.