A multiple-part surface covering for the cladding of support structures includes at least two surface covering parts, respective portion of a first and second surface covering parts, and a cover. The at least two surface covering parts are sewn to one another by way of a connecting seam. The respective portion of a first surface covering part and a respective portion of a second surface covering part form a seam overhang. The cover is sewn to the two surface covering parts by way of the connecting seam and covers the seam overhang. An edge strip core is arranged between the cover and the seam overhang.

Disclosed are a vehicle headliner assembly system and a vehicle headliner assembly method wherein position correction based on image capture and full process automation resolve nonuniformity of assembly quality which may occur if operators manually mount and assembly vehicle headliners individually with regard to various vehicle types, and manpower required for processes is reduced, thereby improving productivity.

A vehicle headliner includes a two-piece headliner body made up of first and second headliner pieces that are secured together in a mechanical joint. Each of the first and second headliner pieces is comprised of a molded polymer substrate having first and second sides and a fabric on the first side. The molded polymer substrate is partially impregnated into the fabric such that the fabric is fused to the first side. The first piece defines an opening for receipt of a console. There is at least one bridge that spans across the opening and has a molded-in attachment feature for securing the console.

Embodiments of the present disclosure are directed to vehicles and vehicle roof structures for concealing one or more sensors. Vehicle roof structures according to the present disclosure include a roof panel and a window extending at least up to the roof panel. A headliner extends along an interior portion of the roof panel to the window and is at least partially spaced from the roof panel in a direction of an interior of the vehicle to provide a sensor mounting volume therebetween, wherein the window extends along at least a portion of the sensor mounting volume. One or more sensors are positioned behind the window within the sensor mounting volume to provide a signal indicative of a characteristic of an environment of the vehicle detected by the one or more sensors through the window.

A vehicle sandwich component with a layered construction having a honeycomb structure. The honeycomb structure may have a first lower honeycomb layer and a second upper honeycomb layer, the first lower honeycomb layer has at least one edge portion protruding laterally in the transverse direction beyond the second upper honeycomb layer, and a central honeycomb layer region or compression region which has a reduced thickness, achieved by compression, in relation to the edge portion and on which the second upper honeycomb layer is provided. Also, method for producing a vehicle-sandwich component of this type.

A vehicle roof having a roof skin arrangement which may have at least one cover element and the vehicle roof having at least one sensor module having at least one environment sensor for detecting a vehicle environment which is at least partially covered by the cover element, the cover element being limited by an edge gap via which air, in particular cooling air, for the sensor module flows under the cover element.

A vehicle upper structure reduces noise in a cabin by preventing vibration of a roof panel while avoiding an increase in manufacturing cost and an increase in vehicle weight. A vehicle includes a roof panel, a front header, a ceiling, and a vibration damping member. The front header extends in a vehicle width direction on an inner side of the cabin from the roof panel. The ceiling covers the roof panel from the inner side of the cabin. The vibration damping member is fixed to an upper surface of the ceiling. The vibration damping member is arranged between a sun visor fixed portion and a gusset fixed portion in the vehicle width direction and near the front header. The vibration damping member has at least two resonance frequencies and is configured such that one resonance frequency thereof is substantially the same as a resonance frequency of the ceiling.

A headlining having a heat shielding function for a vehicle and a manufacturing method for producing the headlining, in which a heat shielding layer having a heat shielding effect is stacked on a polyurethane foam sheet as a substrate having an excellent insulating effect and integrally formed therewith to prevent heat from being transferred to an inside of the vehicle through a roof panel occupying a wide portion exposed to an outside of the vehicle. In so doing, it is possible to create comfortable indoor environment of the vehicle even in hot summertime, to restrict an increase in an internal temperature of the vehicle and thus to reduce an operation time of an air conditioner and to enhance fuel efficiency of the vehicle.

A manufacturing procedure for ceiling trims for vehicles, the structure of which comprises at least one first coating sheet and at least one second coating sheet that extend along one of the sides of the first sheet, joined via a layer of heat-stable polyurethane adhesive, comprising a step of applying a gas-phase catalyst on such sheets through a thermoforming mould that starts before the mould is completely closed and ends before the mould is completely opened. As a result of said application of a gas-phase catalyst we prevent the use of demoulding agents to facilitate extraction of the ceiling trim formed inside the mould.

The ditch molding clip can include a single piece body. The single piece body can include (1) an outer frame surrounding an interior opening, (2) a clip-to-molding retention coupling including a plurality of resilient arm members extending from the outer frame and designed to engage and retain a corresponding edge of the molding, (3) a clip-to-weld-stud retention coupling positioned within the interior opening and including an aperture designed to receive and retain the weld stud, and (4) an extensible member extending between the outer frame and the clip-to-molding retention coupling. A longitudinal length of the extensible member can be designed to lengthen to allow the clip-to-weld stud retention coupling to move within the interior opening to accommodate for variations in the positioning of the weld stud relative to the ditch. The extensible member can have a corrugated configuration.