A composite plate structure includes a composite plate and a resin component. The composite plate includes a first fiber layer, a second fiber layer and a core layer. The second fiber layer has a first region, wherein an area of the second fiber layer is smaller than an area of the first fiber layer. The core layer is disposed between the first fiber layer and the second fiber layer, wherein the core layer is exposed at the first region. The resin component is connected to the composite plate, wherein the resin component is combined with the core layer at the first region. In addition, a manufacturing method of the composite plate is also provided.

In an embodiment, an energy-absorbing device can comprise: a polymer reinforcement structure, wherein the polymer reinforcement structure comprises a polymer matrix and chopped fibers; and a shell comprising 2 walls extending from a back and forming a shell channel, wherein the shell comprises continuous fibers and a resin matrix; wherein the polymer reinforcement structure is located in the shell channel.

A method of producing a reinforcement element for reinforcing a structural element in a motor vehicle includes the following steps: pultruding a support element having a longitudinal axis that extends, when in use, along a longitudinal axis of the structural element, the support element having a plurality of outer faces that extend in the direction of the longitudinal axis; placing an adhesive on at least one of the outer faces of the support element; and cutting the pultruded support element to size

A machine and method are presented for continuously forming a woven composite with controllable internal fabric geometry. The machine may include one or more spools for dispensing one or more warp filaments, a roller assembly configured to receive a composite weave, a warp rack having a plurality of warp heads for engaging the warp filaments and vertically adjusting position to dynamically create a weave pattern in response to the insertion of one or more weft filaments by a weft inserter stack.

A method for producing a decorative part which has a visible side with a decorative layer and an installation side with a substrate layer, wherein a polysiloxane-containing composition is applied to the visible side of the decorative layer to form a cover layer and is then cured. A decorative part which can be produced by this method.

A board includes fibers and thermoplastic resin and has a first surface and a second surface that is opposite from the first surface. The board includes a flat body member having edges, a bent portion, a hole, and a filling portion that is made of thermoplastic resin and in the hole. The bent portion extends from one of the edges of the flat body member and includes an edge of the board. The bent portion includes an angled portion that extends along the one of the edges of the flat body member and the bent portion extends from the angled portion at an inclination angle with respect to the flat body member such that the first surface of the angled portion is stretched. The hole is in the first surface of the angled portion.

One embodiment of the present invention provides a multifunctional face mask system adapted to receive a nebulizer system, enabling a user to be treated by a nebulizer medication, while simultaneously providing a hygienic barrier between the user and their external environment via at least one filter component. The present invention further provides a multifunctional face mask system that is self-supporting, thereby enabling a user to wear the mask system in a portable manner. The present invention, in other embodiments, includes the bonding between at least one filter component and its corresponding filter window, to be produced by a selective mold behind injection molding process.

A structural reinforcement for an article including a carrier that includes: (i) a mass of polymeric material having an outer surface; and (is) at least one consolidated fibrous insert having an outer surface and including at least one elongated fiber arrangement having a plurality of ordered fibers arranged in a predetermined manner. The fibrous insert is envisioned to adjoin the mass of the polymeric material in a predetermined location for carrying a predetermined load that is subjected upon the predetermined location (thereby effectively providing localized reinforcement to that predetermined location). The fibrous insert and the mass of polymeric material are of compatible materials, structures or both, for allowing the fibrous insert to be at least partially joined to the mass of the polymeric material. Disposed upon at least a portion of the carrier will be a mass of activatable material.

A vehicle headliner includes a two-piece headliner body made up of first and second headliner pieces that are secured together in a mechanical joint. Each of the first and second headliner pieces is comprised of a molded polymer substrate having first and second sides and a fabric on the first side. The molded polymer substrate is partially impregnated into the fabric such that the fabric is fused to the first side. The first piece defines an opening for receipt of a console. There is at least one bridge that spans across the opening and has a molded-in attachment feature for securing the console.

A method for forming a bicycle frame assembly having a number of elongate tubes is disclosed. A two part mold can be used to form a hollow finish part as part of the assembly. The assembly includes a passage that is defined by the elongate member, a partition, and a bridge. The partition isolates the passage from an interior volume of the elongate tube. The bridge extends in a direction normal to an elongate direction of the passage and defines an inlet and an outlet of the passage. The inlet, outlet, and bridge are generally flush with an exterior surface of the elongate tube and provide a passage that cooperates with a flexible connector, such as a cable tie, for securing supplemental structures, such as brake and shift control cables, to the elongate tube of the bicycle frame assembly.