The present invention relates to a device for laser-based generative component production. The device comprises a processing head (1), using which a plurality of mutually separate laser beams are directed adjacently and/or overlapping to some extent onto the processing plane, The processing head (1) is moved across the processing plane using a movement apparatus (9), while the mutually separate laser beams are modulated independently of one another in terms of intensity, in order to obtain the desired exposure geometry. The laser power and the dimensional size can be scaled cost effectively during the generative production using the suggested device and the associated method.

A laser optical system including: a beam splitter configured to split a laser beam into a first light and a second light by reflecting a portion of the laser beam and transmitting another portion of the laser beam; a first reflective member located in a path of the first light and reflecting the first light; and a second reflective member located in a path of the first light and reflecting the first light toward the beam splitter after the first light is reflected by the first reflective member, wherein a portion of the first light reflected toward the beam splitter is incident on and passes through the beam splitter and at least partially overlaps the second light.

A laser processing apparatus has a laser beam applying unit for applying a laser beam to a workpiece held on a chuck table. The laser beam applying unit includes an elliptical spot forming member for changing the spot shape of a pulsed laser beam into an elliptical shape and making the major axis of the elliptical beam spot parallel to a feeding direction, a diffractive optical element for branching the pulsed laser beam having the elliptical beam spot obtained by the elliptical spot forming member, into a plurality of pulsed laser beams each having an elliptical beam spot whose major axis extends in the feeding direction, and a condensing lens for condensing each of the pulsed laser beams branched by the diffractive optical element to the workpiece in such a manner that the major axes of the elliptical beam spots of the pulsed laser beams branched are partially overlapped.

This disclosure describes an additive manufacturing system that includes a build plane having a first region and a second region. Multiple energy source can be positioned above the build plane and configured to direct energy into the first and second regions of the build plane. The system includes optical sensors configured to monitor an intensity of light emitted from the energy sources. A processor associated with the additive manufacturing system is configured to adjust the sensor outputs in response to the energy sources coming into close proximity.

Methods for calibrating an irradiation device for an apparatus for additively manufacturing three-dimensional objects include generating at least two first and two second calibration patterns, in at least two different first positions and at least two different second positions; determining position information relating to the positions of the calibration patterns; generating a calibration quality value relating to a calibration status of the irradiation device; simulating at least two first calibration patterns and at least two second calibration patterns based on at least one changed irradiation parameter; determining a calibration quality value for the simulated calibration patterns; and repeating the simulation and determination of the calibration quality value until a maximum or minimum calibration quality value is reached.

A laser welding apparatus for joining a first member and a second member together by laser welding includes: a first laser beam applying device that applies a laser beam to a border area between the first member and the second member; and a second laser beam applying device that applies a laser beam to a laser beam application spot of each of the first member and the second member, the laser beam application spot being located ahead of a laser beam application spot to which the laser beam is applied by the first laser beam applying device, in a laser welding forward direction.

A method for laser welding is provided. The method includes arranging at least one heat source point from a first collection of heat source points so as to overlap at least a portion of at least one heat source point from a second collection of heat source points, irradiating a portion of a target with the first and second collections of heat source points, the heat source points maintaining a linear profile within their respective collection, and directing the at least two collections of heat source points in a travel direction along a weld line, each linear profile maintaining an oblique angle relative to the travel direction.

A direct diode laser oscillator includes plurality of LDs that emit laser beams of multiple wavelengths, respectively, a fiber array formed by binding emitting ends of a plurality of feeding fibers that respectively transmit the laser beams of multiple wavelengths emitted from the plurality of LDs, a spectral beam combining unit that spectral-beam-combines the laser beams of multiple wavelengths emitted from the fiber array, a reflected light detecting fiber that is arranged adjacent to the fiber array and receives, through the spectral beam combining unit, reflected light of the laser beams of multiple wavelengths reflected by a work material, and a photodetector that detects the reflected light emanating from the reflected light detecting fiber.

A laser array comprises first and second laser unit to respectively emit a first and second laser beams that propagate in a first and second directions and that are polarized in first and second polarization directions and a polarization coupling prism arranged to couple the two laser beams. The coupling prism comprises: a light entry surface to receive the first laser beam; a reflecting surface to reflect the first laser beam at an angle greater than the limit angle of total inner reflection; and a light exit surface through which the first laser beam exits the prism. The second laser unit is arranged relative to the polarization coupling prism to cause the second laser beam to impinge on and be reflected at the light exit surface in the same direction as the first laser beam exiting the prism, resulting in a collinear superposition of the first and second laser beams.

A processing system for forming a cross-section of an object. The processing system comprises a focused ion beam system for forming the cross-section from a pre-prepared surface region of the object and a laser and a light optical system for forming the pre-prepared surface region by laser ablation of a processing region of the object with a first and a second laser beam. The light optical system is configured to direct the first and the second laser beams onto common impingement locations of a common scanning line in the processing region for scanning the first laser beam and for scanning the second laser beam. For each of the impingement locations, an angle between a first incidence direction along an axis of the first laser beam and a second incidence direction along an axis of the second laser beam is greater than 10 degrees, measured in a stationary coordinate system.