Laser optical system and laser annealing device including the same
09829712 · 2017-11-28
Assignee
Inventors
- Joowoan Cho (Yongin, KR)
- Sanghoon Ahn (Yongin, KR)
- Byoungho Cheong (Yongin, KR)
- Byoungkwon Choo (Yongin, KR)
Cpc classification
G02B27/0927
PHYSICS
G02B27/144
PHYSICS
H01S3/005
ELECTRICITY
H01S3/0071
ELECTRICITY
B23K26/0608
PERFORMING OPERATIONS; TRANSPORTING
B23K26/0006
PERFORMING OPERATIONS; TRANSPORTING
International classification
H01L21/02
ELECTRICITY
B23K26/00
PERFORMING OPERATIONS; TRANSPORTING
B23K26/06
PERFORMING OPERATIONS; TRANSPORTING
H01S3/00
ELECTRICITY
G02B27/09
PHYSICS
B23K26/08
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A laser optical system including: a beam splitter configured to split a laser beam into a first light and a second light by reflecting a portion of the laser beam and transmitting another portion of the laser beam; a first reflective member located in a path of the first light and reflecting the first light; and a second reflective member located in a path of the first light and reflecting the first light toward the beam splitter after the first light is reflected by the first reflective member, wherein a portion of the first light reflected toward the beam splitter is incident on and passes through the beam splitter and at least partially overlaps the second light.
Claims
1. A laser optical system comprising: a beam splitter configured to split a laser beam into a first light and a second light by reflecting a portion of the laser beam and transmitting another portion of the laser beam; a first reflective member located in a path of the first light to reflect the first light; and a second reflective member located in a path of the first light to reflect the first light toward the beam splitter after the first light is reflected by the first reflective member, wherein a portion of the first light reflected toward the beam splitter is incident on and passes through the beam splitter and at least partially overlaps the second light, wherein the beam splitter is configured to split the incident portion of the first light into a third light, which is light transmitted by the beam splitter, and a fourth light, which is light reflected from the beam splitter, and wherein the third light overlaps the second light, and the fourth light is incident on the first reflective member.
2. The laser optical system of claim 1, further comprising a driver configured to move the second reflective member in a direction toward the beam splitter or in a direction away from the beam splitter.
3. The laser optical system of claim 2, wherein the driver comprises an actuator configured to operate according to input electric signals.
4. The laser optical system of claim 1, wherein the second light and the third light form a cross-sectional shape that is symmetrical about one axis.
5. The laser optical system of claim 1, wherein the first reflective member is at a fixed position and a fixed angle with respect to the beam splitter.
6. The laser optical system of claim 5, wherein the second reflective member is at a fixed angle with respect to the beam splitter and a fixed angle with respect to the first reflective member.
7. The laser optical system of claim 1, wherein the first light is incident on a different position of the beam splitter according to changes in a position of the second reflective member.
8. A laser annealing device comprising: a laser oscillator configured to irradiate a laser beam; and a laser optical system configured to reshape the laser beam irradiated from the laser oscillator and to irradiate an element, wherein the laser optical system comprises: a beam splitter configured to split the laser beam into a first light and a second light by reflecting a portion of the laser beam and transmitting another portion of the laser beam; a first reflective member located in a path of the first light to reflect the first light; and a second reflective member located in a path of the first light to reflect the first light toward the beam splitter after the first light is reflected by the first reflective member, wherein a portion of the first light reflected toward the beam splitter is incident on and passes through the beam splitter and at least partially overlaps the second light.
9. The laser annealing device of claim 8, further comprising a driver configured to move the second reflective member in a direction toward the beam splitter or in a direction away from the beam splitter.
10. The laser annealing device of claim 9, wherein the driver comprises an actuator configured to operate according to input electric signals.
11. The laser annealing device of claim 8, wherein the beam splitter is configured to split the incident portion of the first light into a third light, which is light transmitted by the beam splitter, and a fourth light, which is light reflected from the beam splitter, wherein the third light overlaps the second light, and the fourth light is incident on the first reflective member.
12. The laser annealing device of claim 11, wherein the second light and the third light form a cross-sectional shape that is symmetrical about one axis.
13. The laser annealing device of claim 8, wherein the first reflective member is at a fixed position and a fixed angle with respect to the beam splitter.
14. The laser annealing device of claim 8, wherein the second reflective member is at a fixed angle with respect to the beam splitter and a fixed angle with respect to the first reflective member.
15. The laser annealing device of claim 8, wherein the first light is incident on a different position of the beam splitter according to changes in a position of the second reflective member.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) These and/or other aspects will become apparent and more readily appreciated from the following description of the exemplary embodiments, taken in conjunction with the accompanying drawings in which:
(2)
(3)
(4)
(5)
(6)
(7)
DETAILED DESCRIPTION
(8) Reference will now be made in more detail to exemplary embodiments, examples of which are illustrated in the accompanying drawings, wherein like reference numerals refer to like elements throughout. In this regard, the present exemplary embodiments may have different forms and should not be construed as being limited to the descriptions set forth herein. Accordingly, the exemplary embodiments are merely described below, by referring to the figures, to explain aspects of the present description. As used herein, the term “and/or” includes any and all combinations of one or more of the associated listed items. Expressions such as “at least one of” when preceding a list of elements, modify the entire list of elements and do not modify the individual elements of the list.
(9) It will be understood that although the terms “first”, “second”, etc. may be used herein to describe various components, these components should not be limited by these terms. These components are only used to distinguish one component from another.
(10) It will be understood that when a layer, region, or component is referred to as being “formed on,” another layer, region, or component, it can be directly or indirectly formed on the other layer, region, or component. That is, for example, intervening layers, regions, or components may be present.
(11) Hereafter, in drawings, like reference numerals refer to like elements throughout and overlapping descriptions shall not be repeated. Sizes of elements in the drawings may be exaggerated for convenience of explanation. In other words, since sizes and thicknesses of components in the drawings are arbitrarily illustrated for convenience of explanation, the following embodiments are not limited thereto.
(12)
(13) Referring to
(14) The stage 400 includes a flat upper surface on which the element 300 may be placed. Here, the element 300 is placed so as to face the laser optical system 200. When a thin film transistor substrate is subjected to a laser annealing process, the element 300 may be an amorphous silicon layer that is formed on the thin film transistor substrate.
(15) The laser optical system 200 is moveable in one direction or in directions perpendicular to each other. According to the movement of the laser optical system 200, an entire surface of the element 300 may be scanned by a laser beam. However, the present inventive concept is not limited thereto. In an exemplary embodiment, instead of the laser optical system 200, the stage 400 on which the element 300 is placed may be moveable in a direction opposite to the direction in which the laser optical system 200 would have been moved. In another exemplary embodiment, the laser optical system 200 and the stage 400 may both be moveable.
(16) As such, the laser annealing device 1000 emits the emitted light Le toward the element 300, so as to crystallize amorphous silicon of the element 300 and thereby form poly-crystalline silicon. A detailed description of the crystallization will be described by referring to
(17)
(18) Referring to
(19) The beam splitter 10 is configured to reflect a portion of the light Li emitted and incident on the laser oscillator 100 of
(20) The first reflective member 11 is placed in a path of the first light L.sub.1 transmitted by the beam splitter 10. The first light L.sub.1 is incident on the first reflective member 11, and then, a portion of the first light L.sub.1 is reflected toward the second reflective member 12.
(21) The first reflective member 11 is at a fixed position and a fixed angle with respect to the beam splitter 10. That is, the first reflective member 11 may be fixed at a set or predetermined location on a surface of the support 16 according to a screw connection method and/or an adhesive method, thereby being at a set or predetermined angle with respect to a line connecting the reflective member 11 and the beam splitter 10. Here, the beam splitter 10 may be also fixed at a different set or predetermined location on the surface of the support 16 in the same manner as the first reflective member 11. As such, when the first reflective member 11 and the beam splitter 10 are fixed at different locations on the support 16, only the second reflective member 12 is involved in controlling a cross-sectional shape of a laser beam, and accordingly, a structure of the laser optical system 200 may be further simplified.
(22) The second reflective member 12 is disposed in a path of the first light L.sub.1 reflected from the first reflective member 11. The first light L.sub.1 is incident on the second reflective member 12, and then, a portion of the first light L.sub.1 is reflected toward the beam splitter 10. Here, the second reflective member 12 is at a fixed angle with respect to the beam splitter 10 and the first reflective member 11.
(23) The second reflective member 12 is moveable in a set or predetermined direction, unlike the beam splitter 10 and the first reflective member 11. That is, the second reflective member 12, which is inclined at a set or predetermined angle, may be moved in a direction toward the beam splitter 10 or in a direction away from the beam splitter 10, along a line connecting the beam splitter 10 and the second reflective member 12. In this regard, the laser optical system 200 may further include a driver 15 for driving the second reflective member 12, so that the second reflective member 12 may be moved as described above.
(24) The driver 15 may be in a variety of forms, and for example, may include an actuator 13. The actuator 13 performs an operation for moving the second reflective member 12 in a set or predetermined direction based on input electric signals. The operation of the actuator 13 may be controlled by an on/off operation of a switch, or may be automatically controlled by a separate controller. In the case of a separate controller, a distance between the second reflective member 12 and the beam splitter 10 is controlled, so as to control in real time a width of the emitted light Le emitted from the laser optical system 200. The actuator 13 may be driven in a number of ways. As an example, the actuator 13 may be a linear actuator driven by a rotating motor 14.
(25) Hereinafter, referring to
(26) First, a laser beam generated and irradiated from the laser oscillator 100, and a portion of the laser beam irradiated from the laser oscillator 100 and incident on the laser optical system 200, i.e., incident light Li, travels toward the beam splitter 10 of the laser optical system 200. Here, compared to the intensity distribution of the incident light Li as indicated by the cross-section shown in (i) of
(27) The incident light Li is split into the first light L.sub.1, which is light transmitted by the beam splitter 10, and the second light L.sub.2, which is light reflected from the beam splitter 10. Compared to the intensity distribution of the second light L.sub.2 as indicated by the cross-section shown in (ii) of
(28) The first light L.sub.1, which is light transmitted by the beam splitter 10, travels toward the first reflective member 11. Here, if a distance traveled by the first light L.sub.1 from the beam splitter 10 to the first reflective member 11 is denoted as a, a has a constant value since the beam splitter 10 and the first reflective member 11 are fixed at constant angles at respective parts of the support 16 as shown in
(29) Next, the first light L.sub.1 reflected from the first reflective member 11 travels toward the second reflective member 12. Here, if a distance traveled by the first light L.sub.1 from the first reflective member 11 to the second reflective member 12 is denoted as b, b has a value which varies according to the position of the second reflective member 12, since the second reflective member 12 is moveable in a direction toward the beam splitter 10 or in a direction away from the beam splitter 10.
(30) Next, the first light L.sub.1 is reflected from the second reflective member 12, and then, travels toward the beam splitter 10. Here, if a distance traveled by the first light L.sub.1 from the second reflective member 12 to the beam splitter 10 is denoted as c, c has a value which varies according to the movement of the second reflective member 12. In the present inventive concept, the c value may be controlled according to the movement of the second reflective member 12, and accordingly, a width of the emitted light Le may be also controlled. A detailed description regarding controlling of the width of the laser beam will be provided by referring to
(31) Next, a portion of the first light L.sub.1 reflected from the second reflective member 12 and incident on the beam splitter 10 is transmitted by the beam splitter 10, and another portion of the first light L.sub.1 is reflected from the beam splitter 10 and travels back to the first reflective member 11. That is, the first light L.sub.1 is split into third light L.sub.3, which is light transmitted by the beam splitter 10, and fourth light L.sub.4, which is light reflected from the beam splitter 10. The transmitted third light L.sub.3 is emitted from the beam splitter 10, and the reflected fourth light L.sub.4 travels back to the first reflective member 11, and such a circulation of light repeats as described above.
(32) Meanwhile, intensity profile of the first light L.sub.1 is reversed when passing through the first reflective member 11 and the second reflective member 12. That is, the first light L.sub.1, which is reflected from the second reflective member 12 and incident on the beam splitter 10, and the third light L.sub.3, which is the portion of the incident light Li passing through the beam splitter 10, are reversed with respect to the incident light Li. Thus, the incident light Li is reversed side-to-side when passing through the laser optical system 200, and accordingly, as indicated by the cross-section shown in (iii) of
(33) Next, the second light L.sub.2, which is the portion of the incident light Li reversed from the beam splitter 10, and the third light L.sub.3, which is the portion of the incident light Li transmitted by the beam splitter 10 via the first and second reflective members 11 and 12, overlap each other, so as to form emitted light Le. That is, referring to (iv) of
(34) As described above, the second light L.sub.2 and the third light L.sub.3 overlap each other to form the emitted light Le. Here, a laser width of the emitted light Le may vary according to the position of the second reflective member 12. Hereinafter, referring to
(35)
(36) For the convenience of explanation, a position from which a portion of the incident light Li is reflected and emitted as the second light L.sub.2 is assumed to constantly be the middle of the beam splitter 10.
(37) First, referring to
(38) However, as shown in
(39) Alternatively, as shown in
(40) That is, changes in the distance between the second reflective member 12 and the beam splitter 10 result in changes in the position where the first light L.sub.1 is reflected from the second reflective member 12 and the position where the first light L.sub.1 is incident on the beam splitter 10. In addition, changes in the position where the first light L.sub.1 is incident on the beam splitter 10 result in changes in the position where the third light L.sub.3 split from the first light L.sub.1 is emitted, and the changes in the emission position of the third light L.sub.3 results in changes in the width of the overlap between the second light L.sub.2 and the third L.sub.3. As described above, the emission position of the second light L.sub.2 is assumed to be constant.
(41) Therefore, when the distance between the second reflective member 12 and the beam splitter 10 is controlled, the width of the emitted light Le formed by the overlap between the second light L.sub.2 and the third light L.sub.3 may be also controlled. For example, when the size of the cross-section of the incident light Li is 35 mm×15 mm and the initial distance c.sub.0 between the second reflective member 12 and the beam splitter 10 is 120 mm, the initial distance c.sub.0 may be changed within a range of about 110 mm to about 130 mm, and accordingly, a width of the emitted light Le may be increased to be from about 5 mm to about 10 mm.
(42) In the present inventive concept, the width of the emitted light Le may be controlled by adjusting the amount of overlap between two laser beams that reverse right and left sides with respect to each other, and accordingly, a desired (or optimized) cross-sectional shape of the beam layer may be obtained for an annealing process. That is, the laser beam may be controlled in a spatial manner. In addition, the laser beam may also be controlled in a temporal manner by delaying emission time to allow for a portion of the laser beam to pass through the laser optical system 200. Hereinafter, the effect caused by delaying the emission time of the laser beam will be described in connection with
(43)
(44) The second light L.sub.2, which is reflected and emitted as a portion of the incident light Li, is emitted as a pulse form as shown by {circle around (1)}.
(45) Afterwards, no later than completion of one pulse of the second light L.sub.2, the first light L.sub.1, which is transmitted light as a portion of the incident light Li, is incident on the beam splitter 10 via the first and second reflective members 11 and 12. Here, the third light L.sub.3, which is incident on the beam splitter 10 as a portion of the first light L.sub.1, is emitted from the beam splitter 10 as a pulse form as shown by {circle around (2)}.
(46) Likewise, no later than completion of one pulse of the third light L.sub.3, the fourth light L.sub.4, which is reflected light as a portion of the first light L.sub.1, is incident on the beam splitter 10 via the first and second reflective members 11 and 12, and a portion of the fourth light L.sub.4 passes through the beam splitter 10 to be emitted as a pulse form as shown by {circle around (3)}.
(47) Therefore, by repeating a process in which subsequent emitted light is emitted no later than the completion of one pulse of the previous emitted light, overall pulse duration is increased as shown by {circle around (4)} in
(48) For each of the emitted light passing through the laser optical system 200, the time delay associated with a pulse thereof is calculated by dividing distance traveled by the laser beam in the laser optical system 200 by the velocity v of the laser beam. For example, in
(49) According to the formula above, the time delay of the emitted light is also dependent upon the distance c between the beam splitter 10 and the second reflective member 12. That is, a width of the emitted light Le and pulse duration of the emitted light may be also controlled by moving the second reflective member 12 toward the beam splitter 10 or away from the beam splitter 10. When the position of the second reflective member 12 is automatically controlled by a separate controller, temporal and/or spatial distribution of the laser beam to be emitted may be controlled in real time.
(50) Meanwhile, when the laser beam is circulated in the laser optical system 200 several times, a reduction in intensity of the laser beam may occur in some cases. That is, as shown in
(51) Hereinafter, by referring to
(52)
(53) Referring to
(54) A semiconductor layer 40 may be formed on the buffer layer 31, wherein the semiconductor layer 40 is formed of poly-crystalline silicon and includes a channel region 43 and source and drain regions 41 and 42 that are each formed on both sides of the channel region 43. Here, the source and drain regions 41 and 42 may be doped with n-type or p-type impurities, and may include a silicide layer. Hereinafter, a method of forming the semiconductor layer 40 will be described in more detail.
(55) An amorphous silicon thin film is formed on the substrate 20 by stacking amorphous silicon according to a low-pressure chemical vapor deposition method, a plasma enhanced chemical vapor deposition method, and/or a sputtering method. According to the silicon crystalline, silicon can be classified as either amorphous silicon or poly-crystalline silicon. Amorphous silicon may be deposited as a thin film at a relatively low temperature, but due to a lack of ordered configuration of atoms, electrical characteristics thereof are relatively poor and there are difficulties in upsizing the amorphous silicon. In contrast, poly-crystalline silicon has excellent current flow compared to amorphous silicon, and has good electrical characteristics as the size of grains increases. In the case of using a glass insulating substrate having a lower melting point, an amorphous silicon thin film is deposited on the substrate 20, and then, converted into a poly-crystalline silicon thin film. Here, to improve crystallinity of the silicon thin film deposited on the substrate 20, the substrate 20 is generally subjected to a heat treatment accompanied by laser annealing.
(56) In regard to the laser annealing method, a laser annealing device is used at the beginning to pre-heat a permeable lens. The laser annealing device radiates laser beam to the amorphous silicon thin film only in a case when the permeable lens reaches and maintains a constant temperature. In this regard, the amorphous silicon thin film is crystallized into a poly-crystalline silicon thin film. Accordingly, the crystallinity of the poly-crystalline silicon is uniformly formed, and a thin film transistor (TFT) to be completed may also have uniformly maintained characteristics.
(57) Meanwhile, a gate insulating layer 32 is formed on top of the substrate 20, wherein the gate insulating layer 32 is formed of silicon oxide (SiO.sub.2) and/or silicon nitride (SiN.sub.x) and covers the semiconductor layer 40. In addition, a gate electrode 50 is formed on top of the gate insulating layer 32 to correspond to the channel region 43. An interlayer insulating layer 33 is formed on top of the gate insulating layer 32 to cover the gate electrode 50, and the gate insulating layer 32 and the interlayer insulating layer 33 include contact openings (e.g., contact holes) C1 and C2 to expose the source and drain regions 41 and 42 of the semiconductor layer 40. A source electrode 61, which is connected with the source drain 41 via the contact opening C1, and a drain electrode 62, which faces the source electrode 61 and is connected with the drain region 42 via the contact opening C2, are formed on the interlayer insulating layer 33. The interlayer insulating layer 33 is covered by a protective layer 34, wherein the protective layer 34 is formed of an inorganic insulating material, such as oxide, nitride, and/or oxynitride, or an organic insulating material. The protective layer 34 also includes a contact opening C3 that exposes the source electrode 61. A pixel electrode 70 is formed on top of the protective layer 34 and is connected with the source electrode 61 via the contact opening C3. Here, the pixel electrode 70 may be formed to be connected with the drain electrode 62, rather than the source electrode 61. The pixel electrode 70 may be a transparent electrode or a reflective electrode. When the pixel electrode 70 is used as a transparent electrode, the pixel electrode 70 may include ITO, IZO, ZnO, and/or In.sub.2O.sub.3. In addition, when the pixel electrode 70 is used as a reflective electrode, the pixel electrode 70 may be formed in a multi-layer structure including a first layer formed of Ag, Mg, Al, Pt, Pd, Au, Ni, Nd, Ir, Cr, and compounds thereof and a second layer formed on the first layer and including ITO, IZO, ZnO, and/or In.sub.2O.sub.3.
(58) Although not shown in
(59) Meanwhile, the structure of the TFT and a display device P including the TFT is not limited to the exemplary embodiments of the present inventive concept, and may be modified variously according to the design thereof.
(60) As described above, according to the one or more of the above exemplary embodiments, a laser optical system and a laser annealing device including the laser optical system may obtain a cross-sectional shape of a laser beam, the cross-sectional shape being set (or optimized) by controlling a width of a laser beam.
(61) In addition, the laser optical system and the laser annealing device including the laser optical system according to the one or more of the above exemplary embodiments may improve the uniformity of the cross-sectional shape of the laser beam.
(62) In addition, the laser optical system and the laser annealing device including the laser optical system according to the one or more of the above exemplary embodiments may obtain sufficient annealing effects by increasing a period of time for a reaction between the laser beam and a beam-projected element.
(63) It should be understood that exemplary embodiments described herein should be considered in a descriptive sense only and not for purposes of limitation. Descriptions of features or aspects within each exemplary embodiment should typically be considered as available for other similar features or aspects in other exemplary embodiments.
(64) While one or more exemplary embodiments have been described with reference to the figures, it will be understood by those of ordinary skill in the art that various changes in form and details may be made therein without departing from the spirit and scope as defined by the following claims.