C01B2203/068

Process for integrating a partial oxidation plant with an oxy-combustion plant utilizing a steam turbine

A method of co-producing a carbon dioxide containing stream and a syngas stream, including introducing a high-pressure hydrocarbon containing stream and a high-pressure oxygen containing stream into a syngas generator, thereby producing a high-pressure syngas stream, introducing a low-pressure hydrocarbon containing stream and a low-pressure oxygen containing stream into an oxy-combustion device, thereby producing a low-pressure carbon dioxide containing stream, and introducing the low-pressure carbon dioxide containing stream into a waste heat boiler, thereby producing steam, and introducing the steam into a work expander, thereby generating work and a carbon dioxide containing stream.

PROCESS FOR STEAM REFORMING OF OXYGENATES AND CATALYSTS FOR USE IN THE PROCESS

In a process for steam reforming of oxygenates, especially at low steam-to-carbon (S/C) ratios, a feed gas containing oxygenates, such as ethanol, is converted into syngas over a ternary carbide catalyst. Then the reformed gas is either transformed into desired chemicals or mixed into the feed stream to the reformer in a plant, such as an ammonia or methanol plant. The preferred ternary carbide is nickel zinc carbide.

UREA PROCESS WITH CONTROLLED EXCESS OF CO2 AND/OR NH3

A process for producing UREA, said process comprising the steps of:purification of a hydrocarbon feed gas removing Sulphur and/or chloride components if present, reforming the hydrocarbon feed gas in a reforming step where the steam/carbon ratio is less than 2.6 thereby obtaining a synthesis gas comprising CH4, CO, CO2, H2 and H2O, optionally adding H2O to the synthesis gas from the reforming step maintaining an overall steam/carbon less than 2.6, shifting the synthesis gas in a shift section comprising one or more shift steps preferably in series, optionally washing the synthesis gas leaving the shift section with water, removing CO2 from the synthesis gas from the shift section in a CO2 removal step to obtain a synthesis gas with less than 500 ppm CO2, preferably less than 20 ppm CO2 and a CO2 product gas, removing residual H2O and/or CO2 from the synthesis gas preferably in an absorbent step, removing CH4, CO, Ar and/or He preferably in a nitrogen wash unit and adding stoichiometric nitrogen to produce NH3 to the synthesis gas, synthesizing NH3 to obtain a NH3 product, adding at least part of the product CO2 and at least part of the NH3 product to a UREA synthesis step to make a UREA product, Wherein the amount of excess CO2 and/or NH3 is controlled by adjusting the steam/carbon in the reforming step and/or the H2O addition upstream the shift step and/or adjusting the inlet temperature to at least one of the one or more shift steps.

Process for the synthesis of ammonia
10710893 · 2020-07-14 · ·

Process for the synthesis of ammonia comprising the steps of reforming of a hydrocarbon feedstock into a raw product gas, purification of said raw product gas obtaining a make-up synthesis gas, conversion of said synthesis gas into ammonia; said purification includes shift conversion of carbon monoxide into carbon dioxide and the reforming process requires a heat input which is at least partially recovered from at least one of said step of shift conversion, which is carried out with a peak temperature of at least 450 C., and said step of conversion into ammonia.

PROCESS FOR THE CO-PRODUCTION OF METHANOL AND AMMONIA IN PARALLEL
20200207632 · 2020-07-02 · ·

A process for co-production of methanol and ammonia in parallel based on autothermal reforming with oxygen enriched air from electrolysis of water and separation of air and preparation of ammonia with hydrogen from the electrolysis of water and nitrogen from the separation of air.

Method for increasing the capacity of an ammonia plant
10696561 · 2020-06-30 · ·

A method for treatment of process condensate (1) in an ammonia plant, wherein the ammonia plant comprises a front-end section producing a make-up gas and a synthesis section where the make-up gas is reacted to ammonia, and said process condensate (1) is collected from one or more equipment of the ammonia plant and is an aqueous solution comprising ammonia, carbon dioxide and methanol. Said method comprises: stripping said process condensate with low-pressure steam (4), obtaining a vapour phase (5) comprising ammonia, carbon dioxide and methanol stripped from the process condensate; condensing said vapour phase, obtaining a solution (11) enriched of ammonia and methanol; re-introducing a first portion (12) of said solution to said stripping environment; recycling a second portion (13) of said solution to said ammonia plant.

METHOD AND CATALYSTS FOR THE PRODUCTION OF AMMONIA SYNTHESIS GAS

In a process for the production of ammonia synthesis gas from a hydrocarbon-containing feedstock, comprising steam reforming of the feedstock and treatment of the synthesis gas obtained, the shift of the synthesis gas comprises two shift steps, both including stable catalysts, whereby the formation of hazardous by-products is avoided or at least reduced to an acceptable low level. The two shift steps can both be HTS, or they can be one HTS and one LTS or one HTS and one MTS. The catalyst used in the HTS and the LTS steps is based on zinc oxide and zinc aluminum spinel, and the catalyst used in the MTS and the LTS steps can be based on copper.

Integrated electrical power and chemical production using fuel cells

In various aspects, systems and methods are provided for operating a molten carbonate fuel cell, such as a fuel cell assembly, with increased production of syngas while also reducing or minimizing the amount of CO.sub.2 exiting the fuel cell in the cathode exhaust stream. This can allow for improved efficiency of syngas production while also generating electrical power.

Process to prepare a char product and a syngas mixture

The invention is directed to a process to prepare a char product and a syngas mixture comprising hydrogen and carbon monoxide from a solid biomass feed comprising the following steps: (i) performing a continuously operated partial oxidation of the solid biomass feed at a gas temperature of between 700 and 1100 C. and at a solids residence time of less than 5 seconds, (ii) continuously separating the formed char particles as the char product from the formed gaseous fraction and (iii) subjecting the gaseous fraction obtained in step (ii) to a continuously operated partial oxidation and/or to a steam reforming to obtain the syngas mixture. The solid biomass feed has been obtained by torrefaction of a starting material comprising lignocellulose and is a sieve fraction wherein 99 wt % of the solid biomass particles is smaller than 2 mm.

METHOD FOR IMPROVING EFFICIENCY OF AN AMMONIA SYNTHESIS GAS PLANT
20200172406 · 2020-06-04 · ·

Method for improving efficiency of an existing ammonia synthesis gas plant or a new ammonia synthesis gas plant by establishing a combination of secondary steam reforming using oxygen from electrolysis of water for the production of ammonia synthesis gas.