A new and improved automated bun handling and toasting system and method are disclosed comprising a plurality of horizontally oriented bun storage tubes mounted upon a carousel, and an indexing system operatively connected to the carousel so as to rotate the carousel in a predetermined incremental manner and thereby dispose a particular one of the plurality of horizontally oriented bun storage tubes at a predetermined discharge position such that a bun can be discharged from the particular bun storage tube. The discharged bun has a vertical orientation, however, a bun separator separates the bun into its crown and heel bun segments which then attain horizontal orientations with the internal surface portions facing upwardly so as to pass through a toaster appliance so as to be toasted.

Toasting apparatus for preparing food products, e.g., buns, are provided for a griddle including a flat griddle surface onto which food products may be placed for cooking, as well as methods for using such apparatus. The apparatus includes a rigid frame movable between a raised position to place food products on or remove food products from the griddle surface and a lowered position wherein a lower surface of the frame is positioned above the griddle surface. The frame includes a plurality of flexible members, e.g., elongate strips, including intermediate regions extending from the lower surface to contact food products on the griddle surface such that the flexible members conform to shapes of food products placed on the griddle surface when the frame is placed in the lowered position to apply pressure to the food products.

A conveyorized contact toaster includes a toasting platen and a conveyer mechanism. The toasting platen includes a planar toasting surface. The conveyer mechanism is arranged in a loop and includes a bun interface portion and a return portion. The bun interface portion is in opposed relation to the planar toasting surface and comprises a base including a pair of lateral edges, and a plurality of gripping bodies extending from the base. The gripping bodies may be resilient and independently compressible. The plurality of gripping bodies are positioned along a plurality of gripping axes, with each gripping axis extending orthogonal to the pair of lateral edges and having at least two of the plurality of gripping bodies residing thereon.

An automatic food preparation line for automatically preparing bread products for making sandwiches or burgers comprises an automatic bread product handling system containing a plurality of different types of bread products, an automatic toaster appliance for toasting the bread products, an automatic packaging system for automatically dispensing both box and wrapping paper packaging, an automatic sauce dispensing system for dispensing a plurality of different sauces onto the bread product, an automatic non-sauce condiment dispensing system for dispensing one or more different condiments onto the bread product, and an automatic conveyor system for conveying the bread product between the various systems. The entire automatic food preparation line is under the control of a suitable computer, such as, for example, a programmable logic controller (PLC), and a patron may select the type of bread product, the type of sauce, and the type of non-sauce condiment by inputting such selections into a user interface (UI) located at a point-of-sale (POS) location.

A contact toaster includes a vertically arranged central platen with a first toasting surface that is contoured and a second toasting surface. A heating element is configured to heat the first and second toasting surfaces. A first compression plate is spaced apart from the first toasting surface to define a first slot between the first compression plate and the first toasting surface. A second compression plate spaced apart from the second toasting surface to define a second slot between the second compression plate and the second toasting surface. The first compression plate and the second compression plate are selectively movable from respective first positions away from the central platen to respective second positions proximate to the central platen.

A food preparation device and a bread mold. The food preparation device includes a bottom unit for accommodating a first piece of bread and a top unit for accommodating a second piece of bread. The bottom and the top units each have a flat edge extending outwardly the circumference of the bottom unit respectively the circumference of the top unit. The flat edge of the first piece of bread and the flat edge of the second piece of bread are provided with an edible and organic adhesive layer, for enabling the sealing together of the two pieces of bread along the flat edges when moving the top unit from the open position to a closing position, thereby avoiding leakage before consumption.

A bun separator separates pre-sliced buns into portions. A bun feeder receives a pre-sliced bun having a plurality of portions and moves the pre-sliced bun along a first feed path. An obstruction is arranged relative to the first feed path and engages at least one portion of the plurality of portions of the pre-sliced bun. An actuator operates to selectively engage at least one portion of the plurality of portions of the pre-sliced bun against the obstruction to separate the least one portion of the pre-sliced bun and transfer the at least one portion to a second feed path.

A baked goods handling system includes a holding cabinet operable to create a controlled environment therein. A dispenser receives a baked good from the holding cabinet and directs the baked good away from the holding cabinet. A treatment device receives the baked good from the dispenser to perform a treatment on the baked good.

Systems and methods of bun holding and toasting use a bun dispenser and a toaster. The bun dispenser includes a bun holding cabinet in which a plurality of buns are held on shelves and each of the shelves include conveyors. A shuttle of the bun dispenser translates within at least one axis to align the shuttle with a shelf to receive a bun. A dispensing shelf of the bun dispenser receives the bun from the shuttle. A toaster receives the bun from the dispensing shelf and operates to toast the bun and dispense the toasted bun at a predetermined location.

An automated bun feeding and toasting system is disclosed wherein the system is to be utilized in restaurants, particularly fast-food restaurants, in order to quickly and accurately prepare food products, such as, for example, conventional hamburger sandwiches which require two buns, or Big Mac® sandwiches which require three buns, in accordance with specific patron orders. The system comprises a plurality of bun storage tubes, discharge mechanisms for discharging bun segment into a bun separator, a chute conveyor, a bun rotator, and at least one toaster appliance whereupon completion of a toasting operation, the bun segments are picked up and conveyed downstream toward a food or sandwich preparation station. All operations are automated and are under the control of a master control unit such as, for example, a programmable logic controller (PLC).