A segmented, heated urea mixer and an exhaust system to control NOx emission from combustion engines comprising a plurality of elements, at least one element independently heatable by an external power source to a temperature above a temperature of another element. A method of using the exhaust gas mixer and an exhaust gas mixer system further comprising a controller is also disclosed.

Various implementations include a fluid treatment device. The device includes an outer tube, an inner tube, a plurality of blades, and a media. The outer tube includes an inner surface. The inner tube is coaxially disposed within the outer tube. An outer surface of the inner tube and the inner surface of the outer tube define an annulus that axially extends between the ends of the inner tube. The plurality of blades is disposed within the annulus. The plurality of blades is configured to alter a component of a flow direction of fluid flowing over the blades in a circumferential direction and/or a radial direction. The media is disposed within the inner tube. The inner tube defines a plurality of perforations extending between its outer surface and inner surface. The annulus defines an entire flow path of fluid flowing between the outer tube and the inner tube.

A swirl mixer for mixing a reducing agent with exhaust gas in a selective catalytic reduction (SCR) aftertreatment system is described. The swirl mixer may comprise a base permitting a flow of the reducing agent and the exhaust gas therethrough, and three arrays of fins projecting from the base in a direction of flow of the exhaust gas. The three arrays of fins may be arranged in a triangular configuration about a center of the mixer to induce a swirl motion to the reducing agent and the exhaust gas flowing through the mixer. The fins in each of the arrays may be oriented in a common direction that is rotated by about 60° from the common direction of the fins in an adjacent array.

The invention relates to mixing elements with a reduced structural depth for static mixers, to static mixers comprising at least two mixing elements with a reduced structural depth, and to a method for mixing fluids using a mixing element with a reduced structural depth or a static mixer comprising at least two mixing elements with a reduced structural depth. In the mixing elements, the thickness of the transverse strut at its thickest point is maximally 0.9 to 1.1 times the thickness of the webs multiplied by the cosine of half the opening angle O divided by the sine of the whole opening angle O.

A flow cell for use in a fluid management and/or processing system is disclosed, said flow cell comprising a body having an inlet and an outlet and a fluid flow channel extending from the inlet to the outlet. Said body further comprises a receptacle comprising a chamber forming a part of the fluid flow channel, said chamber comprising a first opening for connecting a functional element to the flow cell such that the functional element is in contact with or exposed to a fluid flow passing through the fluid flow channel. A first tubular connector is arranged adjacent to the inlet. A second tubular connector is arranged adjacent to the outlet. The flow cell further comprises a functional element and a fluid flow path extending from the first tubular connector through the inlet, the body, the receptacle, and the outlet, to the second tubular connector.

A mixer for an exhaust system of an internal combustion engine, for mixing a reactant with an exhaust gas flow, includes guide blade portions, fold webs and spacer webs. The guide blade portions are provided as guide blade pairs including a first blade portion connected to a second guide blade portion by at least one of the fold webs and folded at the at least one of the fold webs such that the first blade portion is disposed extending adjacent to and spaced from the second guide blade portion. Each of the guide blade pairs is connected to at least one adjacent guide blade pair by at least one of the spacer webs. The fold webs are disposed centrally and located adjacent to each other in an annular pattern of adjacent fold webs and the spacer webs are disposed peripherally spaced apart from each other about a circumference of the mixer.

The invention relates to mixing elements with a reduced structural depth for static mixers, to static mixers comprising at least two mixing elements with a reduced structural depth, and to a method for mixing fluids using a mixing element with a reduced structural depth or a static mixer comprising at least two mixing elements with a reduced structural depth. In the mixing elements, the thickness of the transverse strut at its thickest point is maximally 0.9 to 1.1 times the thickness of the webs multiplied by the cosine of half the opening angle O divided by the sine of the whole opening angle O.

An apparatus comprising a chamber enclosing a flow path of a first fluid and having a second inlet arranged downstream of the first inlet for receiving a second fluid. The apparatus further comprises a vertically adjustable throttle body an end portion comprising three parts, the first part being upstream of the second part, the third part being downstream of the second part, wherein, in an operating position, the second inlet is upstream of the third part of the throttle body and downstream of the first inlet and wherein the first part and the third part of the end portion are adapted to achieve a higher flow rate than the second part.

A mixing chamber assembly adapted for an engine aftertreatment system includes a first sub-compartment, a second sub-compartment, a mounting hole for installing a urea injector for spraying urea droplets into the first sub-compartment, and a middle sub-compartment connecting the first sub-compartment and the second sub-compartment. A mixer is positioned in the middle sub-compartment and includes a plurality of first blades inclined to the second sub-compartment. The first blades are divided into two groups of different inclined directions in order to achieve a double-swirl mixing effect. A plurality of second blades are inclined in the same direction and positioned upstream the first blades. As a result, flow distance within limited space can be increased to assure sufficient mixing of the urea droplets and the exhaust gas. The urea droplets are sufficiently heated to improve urea evaporation rate, improve uniformity of ammonia molecule and reduce the risk of urea deposits.

Aspects of the present disclosure provide various apparatus and methods. In some embodiments, an apparatus is provided for mixing a gas with a liquid. The apparatus may include a pipe having two ends. The pipe may provide a main fluid path and may have an interior surface having a first groove. The apparatus may also include a helical vane disposed inside the pipe. The vane may have a first projecting tongue that engages the first groove. The apparatus may also include a gas injection port on the pipe adapted to inject gas into the fluid path upstream of the helical vane. In some embodiments, the helical vane may be a 3D printed component.