A rotary collider air mill apparatus that uses accelerated air moving at high velocities as the primary reduction medium is described. The apparatus produces turbulent air currents and shear waves within a polygonal housing whereby solid particles introduced into the housing repeatedly collide with each other and are fractured into smaller particles. An exemplary rotary collider air mill apparatus may include a polygonal housing having a front plate and a back plate and 5 or more side plates, a drive shaft passing through the central portion of the polygonal housing, a sprocket mounted on the drive shaft and having arms extending radially from a central hub, and 3 or more blade sections attached to the arms. The rotary collider air mill apparatus is scalable upward or downward in sizes ranging between 12 inches and 144 inches in diameter with the housing and internal mechanisms sized proportional to one another.

A rotary collider air mill apparatus that uses accelerated air moving at high velocities as the primary reduction medium is described. The apparatus produces turbulent air currents and shear waves within a polygonal housing whereby solid particles introduced into the housing repeatedly collide with each other and are fractured into smaller particles. An exemplary rotary collider air mill apparatus may include a polygonal housing having a front plate and a back plate and 5 or more side plates, a drive shaft passing through the central portion of the polygonal housing, a sprocket mounted on the drive shaft and having arms extending radially from a central hub, and 3 or more blade sections attached to the arms. The rotary collider air mill apparatus is scalable upward or downward in sizes ranging between 12 inches and 144 inches in diameter with the housing and internal mechanisms sized proportional to one another.

A mill includes a housing with a first end portion, a second end portion, and a lateral area disposed therebetween. The housing includes a raw material inlet, an air inlet, a recirculated material inlet, and a material outlet. An impeller is supported by the housing and includes a shaft disposed along the longitudinal axis of the housing, with a plurality of curved blades. A method for milling includes receiving a material of a first size range, introducing the material to an apparatus via a first inlet and introducing air into the apparatus via a second inlet. The method also includes agitating the material via an impeller, where the agitation reduces at least some of the material to a second size range by the time the material reaches an outlet of the apparatus. The processed material is delivered to subsequent processing operations.

A mill includes a housing with a first end portion, a second end portion, and a lateral area disposed therebetween. The housing includes a raw material inlet, an air inlet, a recirculated material inlet, and a material outlet. An impeller is supported by the housing and includes a shaft disposed along the longitudinal axis of the housing, with a plurality of curved blades. A method for milling includes receiving a material of a first size range, introducing the material to an apparatus via a first inlet and introducing air into the apparatus via a second inlet. The method also includes agitating the material via an impeller, where the agitation reduces at least some of the material to a second size range by the time the material reaches an outlet of the apparatus. The processed material is delivered to subsequent processing operations.

Certain aspects of the technology disclosed herein include an apparatus and method for forming nanoparticles. The method includes a mechanical milling process induced by aerodynamic, centrifugal, and centripetal forces and further augmented by ultrasound, magnetic pulse, and high voltage impact. A nanoparticle mill having an atmospheric and luminance controlled environment can form precisely calibrated nanoparticles. A nanoparticle mill can include first aerodynamic vane configured to rotate around a central axis of the nanoparticle mill in a first direction, and a second aerodynamic vane configured to rotate around the central axis in a second direction. An aerodynamic shape of an aerodynamic vane can be configured to cause particles within the nanoparticle mill to flow around the aerodynamic vane. The nanoparticle mill can include a primary product line, a nanoparticle sampling line, a particle programming array, a solidifying chamber, or any combination thereof.

A mill includes a housing with a first end portion, a second end portion, and a lateral area disposed therebetween. The housing includes a raw material inlet, an air inlet, a recirculated material inlet, and a material outlet. An impeller is supported by the housing and includes a shaft disposed along the longitudinal axis of the housing, with a plurality of curved blades. A method for milling includes receiving a material of a first size range, introducing the material to an apparatus via a first inlet and introducing air into the apparatus via a second inlet. The method also includes agitating the material via an impeller, where the agitation reduces at least some of the material to a second size range by the time the material reaches an outlet of the apparatus. The processed material is delivered to subsequent processing operations.

A mill includes a housing with a first end portion, a second end portion, and a lateral area disposed therebetween. The housing includes a raw material inlet, an air inlet, a recirculated material inlet, and a material outlet. An impeller is supported by the housing and includes a shaft disposed along the longitudinal axis of the housing, with a plurality of curved blades. A method for milling includes receiving a material of a first size range, introducing the material to an apparatus via a first inlet and introducing air into the apparatus via a second inlet. The method also includes agitating the material via an impeller, where the agitation reduces at least some of the material to a second size range by the time the material reaches an outlet of the apparatus. The processed material is delivered to subsequent processing operations.

A mill includes a housing with a first end portion, a second end portion, and a lateral area disposed therebetween. The housing includes a raw material inlet, an air inlet, a recirculated material inlet, and a material outlet. An impeller is supported by the housing and includes a shaft disposed along the longitudinal axis of the housing, with a plurality of curved blades. A method for milling includes receiving a material of a first size range, introducing the material to an apparatus via a first inlet and introducing air into the apparatus via a second inlet. The method also includes agitating the material via an impeller, where the agitation reduces at least some of the material to a second size range by the time the material reaches an outlet of the apparatus. The processed material is delivered to subsequent processing operations.

A mill includes a housing with a first end portion, a second end portion, and a lateral area disposed therebetween. The housing includes a raw material inlet, an air inlet, a recirculated material inlet, and a material outlet. An impeller is supported by the housing and includes a shaft disposed along the longitudinal axis of the housing, with a plurality of curved blades. A method for milling includes receiving a material of a first size range, introducing the material to an apparatus via a first inlet and introducing air into the apparatus via a second inlet. The method also includes agitating the material via an impeller, where the agitation reduces at least some of the material to a second size range by the time the material reaches an outlet of the apparatus. The processed material is delivered to subsequent processing operations.