A gyratory crusher including a main shaft that can be installed into a main frame. The gyratory crusher include an alignment system having a stationary dust collar and a separate alignment ring attached to the dust collar. The alignment ring includes a tapered contact surface extending from a lower outer edge to a top edge to help guide a dust seal past the alignment ring and into contact with an outer surface of the dust collar. The dust seal is received within a receiving cavity of a dust seal retainer mounted to the main shaft of the crusher. A series of alignment openings extend through the dust seal retainer to provide access to an outer edge of the dust seal. The position of the dust seal can be adjusted based upon measurements of the outer edge. The main shaft includes a chamfer on the lower end guide the main shaft into a bushing assembly.

An apparatus (2) for lifting a crushing mantle (4) of a cone or gyratory crusher is provided. The crushing mantle (4) has a first central axis (26) and an opening (10) with a clearance width (w) in its top region (12) surrounding the first central axis (26). The apparatus (2) comprises a plate-shaped lifting member (8) having a second central axis (18) and adapted to be attached to the top region (12) of the crushing mantle (4), wherein the first central axis (26) coincides with the second central axis (18) when the plate-shaped lifting member (8) is attached to the crushing mantle (4). The plate-shaped lifting member (8) includes at least one attachment member (32) adapted to be attached to a suspension assembly (36), in order to lift the plate-shaped lifting member (8) together with the crushing mantle (4) attached thereto. The plate-shaped lifting member (8) has a first dimension (d1) in a first direction being smaller than the clearance width (w) of the opening (10) in the top region (12) of the crushing mantle (4); and the plate-shaped lifting member (8) has a second dimension (d2) in a second direction being larger than the clearance width (w) of the opening (10) in the top region (12) of the crushing mantle (4). The first direction and the second direction run obliquely in respect to each other.

A gyratory crushing apparatus for frangible or friable material comprises: a bowl having a chamber for receiving the material and a discharge opening disposed at the base with a central axis and a gyratory axis extending at an angle to the central axis; a crushing head and a drive assembly. The discharge opening defines a throat with a circumferential wall and the crushing head is disposed within the discharge opening. The crushing head has a crushing face in spaced relation to the circumferential wall of the throat defining a nip between the circumferential wall and the crushing face. The drive assembly includes a transmission and a rotatable eccentric shaft for driving the crushing head within the bowl and about the gyratory axis in a notating motion. The bowl also comprises a feed section and a discharge section, each defined by a wall and spaced by a mid-section, wherein thickness of a wall defining the mid-section is greater than a thickness of the discharge section wall.

The invention relates to a method for controlling the charging of a crusher, driven by a crusher drive via transmission elements, of a material comminution system, wherein material which is to be crushed is fed to the crusher, a filling level of the crusher is determined using a filling level sensor, and the volume flow of material to be crushed is set and/or regulated according to the filling level determined. The mechanical loading of the crusher or a characteristic variable which is dependent on the mechanical loading of the crusher is determined directly or indirectly, and the filling level of the crusher is set according to the mechanical loading determined, or the characteristic variable which is dependent thereon. The method permits low-wear operation of the material comminution system and of the crusher with, at the same time, a high material throughput rate.

A cone crusher, including a supporting device being arranged inside a cavity of a main shaft of the crusher. The supporting device is arranged to support a crushing head, and to be vertically displaceable for adjusting the width of a crushing gap. The supporting device has an upper portion enclosed by the crushing head, the upper portion being arranged to provide support to the crushing head. A lower portion extends downwards within the cavity of the main shaft, wherein the upper portion and the lower portion have different outer dimensions as defined transverse to the shaft axis. A pressure-active surface is formed at a transition between the upper portion and the lower portion so as to form a variable-volume compression chamber within the cavity below the pressure-active surface.

A gyratory crusher hydraulic pressure relief valve includes a hydraulic fluid vestibule arranged to be fluidly connected to a hydraulic fluid space. A logic element is arranged to dump hydraulic fluid from the hydraulic fluid space, which includes a plunger having a first plunger surface and a second plunger surface, and a control pipe arranged for fluidly connecting the second plunger surface to the hydraulic fluid vestibule. A supply orifice restricts the flow of hydraulic fluid from the vestibule towards the second plunger surface to make the time TC it takes for the logic element to switch from open position to closed position exceed the time TF it takes for a closed side setting position of the crusher to make one full round.

A crusher device such as a cone or gyratory crusher is disclosed. The crusher device includes a shaft defining a first direction parallel to its length. The shaft includes an upper shaft end, a crusher head, and an overload safety device that couples the crusher head to the upper shaft end. The overload safety device includes a biasing device configured to bias the crusher head away from the upper shaft end in the first direction. The overload safety device is configured to permit displacement of the crusher head along the first direction relative to the shaft in response to a force acting on the crusher head in the first direction.

A system and method for controlling the operation of a gyratory rock crusher is shown and described. The gyratory rock crusher includes a variable frequency drive that allows the eccentric speed of the gyratory crusher to be modified based upon sensed parameters of the rock crushing system. The speed of the eccentric rotation can be dynamically adjusted to compensate for the size of the material particles being crushed and the availability of the material. The use of the variable frequency drive increases the operating efficiency of the gyratory crusher by controlling the discharge flow rate of the crushed material from the crusher and thus allows for a reduction in the size of the discharge hopper. The rotational speed of the eccentric is controlled to be below the critical speed for the gyratory crusher.

A mineral material processing plant, a crusher, a lubrication method and system, the system including a thrust bearing, a lubrication piston and adjusting piston arranged to be movable in a cylinder. The piston includes a first space configured to receive fluid and to continuously conduct the fluid to the thrust bearing. The cylinder and the piston define therebetween a second space configured to receive and hold fluid. The system is configured to, in response to detecting a downward movement of the piston, conduct fluid to the first space.

A dust seal for a cone crusher or gyratory crusher and a cone crusher or gyratory crusher are provided, wherein the crusher includes a stationary part having a dust collar, and a crusher head which is supported so as to be rotatable relative to the stationary part in a crushing direction of rotation and in an idling direction of rotation which is opposite to the crushing direction of rotation. The dust seal has a crusher head contact portion configured for directly or indirectly contacting the crusher head, and a dust collar contact portion configured for directly or indirectly contacting the dust collar crusher head. The dust seal is configured to impart a frictional force between the crusher head and the dust seal via the crusher head contact portion, and/or between the dust collar and the dust seal via the dust collar contact portion upon rotation of the crusher head at least in the idling direction of rotation. The invention is characterized in that the dust seal is configured so that the frictional force imparted by the dust collar contact portion and/or the crusher head contact portion is higher upon rotation of the crusher head in the idling direction of rotation than upon rotation of the crusher head in the crushing direction of rotation.