A pulverizer for reducing a size of input material particles having a housing, a rotatable shaft with rotor arms and at least one airflow deflector cooperating with the rotor arms to deflect airflow within the pulverizer so as to form at least two overlapping vortices within the interior chamber such that input material particles in suspension in both overlapping vortices collide with each other to be thereby pulverized. The pulverizer also having a housing liner including a plurality of housing liner portions attached to and extending along a outer structural wall of the housing. The pulverizer also having a housing sidewall having an outer structural wall with a plurality of wall sections. The pulverizer also having canted rotor arms and rotor arms with removable wear pads. An anti-caking device for a vessel such as a pulverizer is also provided.

A chip separator configured to disentangle clusters of chips in a collection tank is disclosed. The chip separator includes a horizontal plate having a first surface and a second surface opposite the first surface, a motor assembly coupled to the first surface of the horizontal plate; and a pulverizer operably coupled to the motor assembly and disposed away from the second surface of the horizontal plate by a distance. The pulverizer includes a base plate and a plurality of pulverizer attachments operably coupled to the base plate. The motor assembly is configured to rotate the pulverizer such that the plurality of pulverizer attachments of the pulverizer disentangles clusters of chips disposed in the collection tank.

An impact crusher for grinding and separating solid material has a base, a rotor on the base having an upright shaft defining an upright rotor axis about which the rotor is rotatable, and a drum fixed on the base, spacedly surrounding the rotor, and formed by a pair of generally semicylindrical drum shells fitted together at a plane including the rotor axis. An array of axially extending and angularly substantially equispaced replaceable ribs is provided on an inner surface of the drum. A plurality of impact hammers are angularly substantially equispaced around the rotor and orbitable past the ribs on rotation of the rotor.

Various embodiments of a hammermill system, hammer, and methods are disclosed. A hammermill hammer comprises a metal composite comprising a plurality of inserts and a body portion disposed between each of the plurality of inserts. The composition of the plurality of inserts is different than composition of the body portion. The material of the plurality of inserts has a greater abrasion resistance than the material of the body portion and the material of the body portion has a greater impact resistance than the material of the inserts. The hammers produced have improved wear resistance and longer useful life compared to conventional hammermill hammers.

A shredder having a substantially tubular casing, which is closed upward by a cover and downward by a base. The shredder also includes a rotating shaft, which is internal and coaxial to the casing, with multiple supporting elements being keyed on the shaft, each element for supporting a number of shredding elements. The shredding elements have circular trajectories with a circumference that at least partially increases from the upper part toward the lower part of the shredder.

A revolutionary and totally unique apparatus relatively quickly and easily configurable and reconfigurable into more than 829,440 different combinations reduces the particle size of organic and inorganic materials, including components of hemp cultivars and kenaf stalks, from inches to microns in less than one second by gently pulling the structures apart along natural fracture planes and lines of cleavage rather than compressing the material to failure, while simultaneously liberating particles of complex multiphase materials one from the other using selective differential fragmentation, all without agglomeration. Strong shearing forces induced by thousands of incrementally-stepped, pulsed shock waves, vortexes of air, rapid pulsatile pressure changes, and piezoelectric effects at different levels in the apparatus combine to cause the material's elastic limits to be exceeded flowing through user-definable processing chambers characterized by alternating processing rotors and segmented divider plates embedded in hinged outer doors.

Certain aspects of the technology disclosed herein include an apparatus and method for forming nanoparticles. The method includes a mechanical milling process induced by aerodynamic, centrifugal, and centripetal forces and further augmented by ultrasound, magnetic pulse, and high voltage impact. A nanoparticle mill having an atmospheric and luminance controlled environment can form precisely calibrated nanoparticles. A nanoparticle mill can include first aerodynamic vane configured to rotate around a central axis of the nanoparticle mill in a first direction, and a second aerodynamic vane configured to rotate around the central axis in a second direction. An aerodynamic shape of an aerodynamic vane can be configured to cause particles within the nanoparticle mill to flow around the aerodynamic vane. The nanoparticle mill can include a primary product line, a nanoparticle sampling line, a particle programming array, a solidifying chamber, or any combination thereof.

Certain aspects of the technology disclosed herein include an apparatus and method for forming nanoparticles. The method includes a mechanical milling process induced by aerodynamic, centrifugal, and centripetal forces and further augmented by ultrasound, magnetic pulse, and high voltage impact. A nanoparticle mill having an atmospheric and luminance controlled environment can form precisely calibrated nanoparticles. A nanoparticle mill can include first aerodynamic vane configured to rotate around a central axis of the nanoparticle mill in a first direction, and a second aerodynamic vane configured to rotate around the central axis in a second direction. An aerodynamic shape of an aerodynamic vane can be configured to cause particles within the nanoparticle mill to flow around the aerodynamic vane. The nanoparticle mill can include a primary product line, a nanoparticle sampling line, a particle programming array, a solidifying chamber, or any combination thereof.

Various embodiments of a hammermill system, hammer, and methods are disclosed. A hammermill hammer comprises a metal composite comprising a plurality of inserts and a body portion disposed between each of the plurality of inserts. The composition of the plurality of inserts is different than composition of the body portion. The material of the plurality of inserts has a greater abrasion resistance than the material of the body portion and the material of the body portion has a greater impact resistance than the material of the inserts. The hammers produced have improved wear resistance and longer useful life compared to conventional hammermill hammers.

A pulverizer has arms connected to a vertically oriented rotating shaft at hubs. The arms are angled relative to radians extending from the shaft to be canted or offset. Pads can be oversized relative to the arms while being one of coplanar with the arms or recessed while possibly also having their radially inward face(s) angled to assist in resisting catching material thereon. A mechanical fuse connection can assist in connecting arms to the hub to prevent dangerous situations as well.