Provided is a film forming method that can form a film having a thickness of 500 μm or more with a single coating of a substrate.

The present disclosure is a film forming method using a powder coating material containing a polyphenylene sulfide resin, the method including heating the powder coating material at a temperature equal to or higher than a melting point of the polyphenylene sulfide resin and within a range of 250 to 400° C., in which a single coating of a substrate forms a film having a thickness of 500 μm or more; and the obtained film has a surface roughness, Ra, of 0.30 μm or less.

Methods for forming particulates that are highly consistent with regard to shape, size, and content are described. Particulates are suitable for use as reference materials. Methods can incorporate actinides and/or lanthanides, e.g., uranium, and can be used for forming certified reference materials for use in the nuclear industry. Methods include formation of an aerosol from an oxalate salt solution, in-line diagnostics, and collection of particles of the aerosol either in a liquid impinger or on a solid surface.

Methods for forming particulates that are highly consistent with regard to shape, size, and content are described. Particulates are suitable for use as reference materials. Methods can incorporate actinides and/or lanthanides, e.g., uranium, and can be used for forming certified reference materials for use in the nuclear industry. Methods include formation of an aerosol from an oxalate salt solution, in-line diagnostics, and collection of particles of the aerosol either in a liquid impinger or on a solid surface.

A method for producing an article with a low reflection film having a low reflection film on a substrate 2, comprising applying a coating composition to the substrate 2 using an electrostatic coating method of atomizing and electrifying the coating composition so as to be attached to the substrate 2 by static electricity, and baking or drying the coating composition to form the low reflection film, wherein the coating composition contains a dispersion medium (a), fine particles (b) dispersed in the dispersion medium (a), a binder (c) dissolved or dispersed in the dispersion medium (a), and an organic compound (d) having a polar group dissolved or dispersed in the dispersion medium (a).

A method for producing an article with a low reflection film having a low reflection film on a substrate 2, comprising applying a coating composition to the substrate 2 using an electrostatic coating method of atomizing and electrifying the coating composition so as to be attached to the substrate 2 by static electricity, and baking or drying the coating composition to form the low reflection film, wherein the coating composition contains a dispersion medium (a), fine particles (b) dispersed in the dispersion medium (a), a binder (c) dissolved or dispersed in the dispersion medium (a), and an organic compound (d) having a polar group dissolved or dispersed in the dispersion medium (a).

The present invention relates to a method of producing a powder coating material containing a fluororesin and a non-fluororesin. The method of producing a powder coating material includes kneading a raw material containing the fluororesin and the non-fluororesin with a kneading extruder equipped with a screw having a kneading zone, wherein a ratio of a length L.sub.K of the kneading zone to an effective length L.sub.S of the screw (L.sub.K/L.sub.S×100) is 21.0 to 50.0%.

The present invention relates to a method of producing a powder coating material containing a fluororesin and a non-fluororesin. The method of producing a powder coating material includes kneading a raw material containing the fluororesin and the non-fluororesin with a kneading extruder equipped with a screw having a kneading zone, wherein a ratio of a length L.sub.K of the kneading zone to an effective length L.sub.S of the screw (L.sub.K/L.sub.S×100) is 21.0 to 50.0%.

Methods and systems for coating metal substrates are provided. The methods and systems include sequential application of low flow and high flow powder coatings followed by a single heating step to provide a cured coating. The methods and systems include a marker that allows coating uniformity to be monitored and assessed during application. The described methods provide coatings with optimal surface smoothness and edge coverage.

Methods and systems for coating metal substrates are provided. The methods and systems include sequential application of low flow and high flow powder coatings followed by a single heating step to provide a cured coating. The methods and systems include a marker that allows coating uniformity to be monitored and assessed during application. The described methods provide coatings with optimal surface smoothness and edge coverage.

coating film having excellent adhesion, even without the presence of a chemical conversion film treatment out as an undercoat and a metal automotive part having the coating film.

A powder is deposited by powder-coating onto the surface of a metal automotive part that has been quenched after simultaneously forging, and tempering the metal automotive part and bake-hardening the deposited powder to form a skin film on the surface of the metal automotive part. The surface of the metal automotive part before the powder is powder-coated thereon is a work-hardened material surface that has been not been subjected to a chemical conversion filming treatment.