A method for manufacturing of a multilayer PVC semi-finished product, in particular a multilayer PVC synthetic leather or a multilayer PVC foam sheet, the method comprising the steps of:

a. Coating a coated or uncoated carrier web with a PVC plastisol, whereby a carrier web coated with an ungelled plastisol layer is obtained; thereafter
b. Gelling the ungelled plastisol layer, whereby a carrier web coated with a gelled plastisol layer is obtained; and thereafter
c. Cooling the carrier web coated with the gelled plastisol layer; characterized in that the coating comprises coating the carrier web with at least two PVC plastisols one above the other, simultaneously or in immediate succession. A corresponding apparatus is further described.

A dual slot die coater including a lower plate, an intermediate plate positioned on the lower plate and an upper plate positioned on the intermediate plate, a lower slot being formed between the lower plate and the intermediate plate, and an upper slot being formed between the intermediate plate and the upper plate. The lower plate, the intermediate plate and the upper plate have a lower die lip, an intermediate die lip and an upper die lip, each forming an front end with respect to the current collector, respectively, and a distance between the current collector and the lower die lip is larger than a distance between the current collector and the upper die lip and a distance between the current collector and the intermediate die lip.

This invention discloses spray-based methods for generating polymer-based coatings with a range of morphologies, chemical reactivities, and physical stabilities useful for a broad range of applications, such as for the fabrication of non-wetting and slippery surfaces. Certain embodiments of this invention provide coatings with nanoscale morphologies, physical stabilities, and chemical reactivities that are similar to or improved compared to analogous coatings and materials made using conventional dip coating or flow-based methods. These spray-based methods can also be used to fabricate coatings with substantially similar functional properties, but with improved consistency, efficiency, additional functionality, and reproducibility. In an aspect of the invention, two or more chemically reactive polymer solutions are sprayed onto a substrate to form a crosslinked polymer coating on the substrate. The polymer solutions may be applied to the substrate sequentially or simultaneously.

A coating device configured to apply a coating liquid to both surfaces of a substrate that has a sheet shape and is transported. The coating device includes: a pair of blocks facing each other in a thickness direction of the substrate; and a liquid reservoir that is formed such that the coating liquid is accumulated in a gap between the pair of blocks, and through which the substrate passes, wherein the liquid reservoir includes: an introduction port that is opened on an upstream side in a transport direction of the substrate and through which the substrate is introduced, a discharge port that is opened on a downstream side in the transport direction and through which the substrate is discharged, and side surface portions respectively positioned on both sides in a width direction intersecting the transport direction, at least a side surface portion on one side of the both sides in the width direction among the side surface portions has an exposure port that is opened from the introduction port to the discharge port, and a part of the substrate in the width direction is configured to protrude from the exposure port to an outside of the liquid reservoir.

A coating device configured to apply a coating liquid to both surfaces of a substrate that has a sheet shape and is transported. The coating device includes: a pair of blocks facing each other in a thickness direction of the substrate; and a liquid reservoir that is formed such that the coating liquid is accumulated in a gap between the pair of blocks, and through which the substrate passes, wherein the liquid reservoir includes: an introduction port that is opened on an upstream side in a transport direction of the substrate and through which the substrate is introduced, a discharge port that is opened on a downstream side in the transport direction and through which the substrate is discharged, and side surface portions respectively positioned on both sides in a width direction intersecting the transport direction, at least a side surface portion on one side of the both sides in the width direction among the side surface portions has an exposure port that is opened from the introduction port to the discharge port, and a part of the substrate in the width direction is configured to protrude from the exposure port to an outside of the liquid reservoir.

A multi-layer slot die and method are provided. The multi-layer slot die comprises an upper body member, a lower body member, and a center body member. The upper body member has an upper surface and an upper rear surface. The lower body member has a lower surface and a lower rear surface. The center body has an upper center surface, a lower center surface, and a center rear surface. The upper center surface is spaced apart from the upper surface of the upper body member forming a first channel therebetween. The lower center surface is spaced apart from the lower surface of the lower body member forming a second channel therebetween. The first channel includes a first opening and the second channel includes a second opening. The first and second openings are substantially parallel to the upper rear surface, the lower rear surface, and the center rear surface.

A method for manufacturing of a multilayer PVC semi-finished product, in particular a multilayer PVC synthetic leather or a multilayer PVC foam sheet, the method comprising the steps of: a. Coating a coated or uncoated carrier web with a PVC plastisol, whereby a carrier web coated with an ungelled plastisol layer is obtained; thereafter b. Gelling the ungelled plastisol layer, whereby a carrier web coated with a gelled plastisol layer is obtained; and thereafter c. Cooling the carrier web coated with the gelled plastisol layer; characterized in that the coating comprises coating the carrier web with at least two PVC plastisols one above the other, simultaneously or in immediate succession. A corresponding apparatus is further described.

A multi-layer slot die and method are provided. The multi-layer slot die comprises an upper body member, a lower body member, and a center body member. The upper body member has an upper surface and an upper rear surface. The lower body member has a lower surface and a lower rear surface. The center body has an upper center surface, a lower center surface, and a center rear surface. The upper center surface is spaced apart from the upper surface of the upper body member forming a first channel therebetween. The lower center surface is spaced apart from the lower surface of the lower body member forming a second channel therebetween. The first channel includes a first opening and the second channel includes a second opening. The first and second openings are substantially parallel to the upper rear surface, the lower rear surface, and the center rear surface.

An adhesive tape (1) which requires a smaller amount of adhesive by comparison with conventional adhesive tapes having the same adhesive properties is obtained using a method for producing an adhesive tape, which method comprises the following steps: a) mixing an ASE thickener with water and producing an (ASE) thickener-water mixture (7); b) producing an adhesive dispersion (8) from an adhesive and a solvent; c) providing a textile substrate (2); d) applying the (ASE) thickener-water mixture (7) to the textile substrate; e) applying the adhesive dispersion (8) to the (ASE) thickener-water mixture (7) in order to obtain the adhesive tape; f) drying the obtained adhesive tape; in which method the thickener, in particular the ASE thickener, is saturated with water and the adhesive dispersion (8) is applied after or at the same time as the (ASE) thickener-water mixture (7) is applied.