Patent classifications
B21B37/66
Multi-roll table ring-rolling mill as well as method for rolling rings in a multi-roll table ring-rolling mill
In a multi-roll table ring-rolling mill and method, a mandrel roll can be switched from a rolling state into a free-running state, when a predetermined ring diameter is reached, even if the roll gap minimum has not yet been reached, in order to improve the size accuracy of the rolled rings. A mandrel roll table rotating about a mandrel table axle is used, along with at least one main roll rotating about a main roll axle and first and second mandrel rolls that are mounted in the mandrel roll table, and a relief device to relieve at least the first mandrel roll of rolling forces. The main roll axle and the mandrel roll table axle are mounted in unchangeable manner and eccentric to one another, at least during the rolling process. The relief device acts independent of the main roll axle and the mandrel roll table axle are eccentric to one another.
Multi-roll table ring-rolling mill as well as method for rolling rings in a multi-roll table ring-rolling mill
In a multi-roll table ring-rolling mill and method, a mandrel roll can be switched from a rolling state into a free-running state, when a predetermined ring diameter is reached, even if the roll gap minimum has not yet been reached, in order to improve the size accuracy of the rolled rings. A mandrel roll table rotating about a mandrel table axle is used, along with at least one main roll rotating about a main roll axle and first and second mandrel rolls that are mounted in the mandrel roll table, and a relief device to relieve at least the first mandrel roll of rolling forces. The main roll axle and the mandrel roll table axle are mounted in unchangeable manner and eccentric to one another, at least during the rolling process. The relief device acts independent of the main roll axle and the mandrel roll table axle are eccentric to one another.
SLAB MANUFACTURING METHOD AND CONTROL DEVICE
A slab manufacturing method in which casting drum housing screw-down system deformation characteristics which have been acquired prior to the start of slab casting and which indicate deformation characteristics of a housing configured to support a casting drum and deformation characteristics of a screw-down system configured to screw down the casting drum is used to calculate an estimated plate thickness at both end portions of a slab in a width direction thereof from Expression 1 ((estimated plate thickness on entry side of rolling mill)=(screw-down position of casting cylinder)+(elastic deformation of casting drum)+(casting drum housing screw-down system deformation)+(drum profile of casting drum)−(elastic deformation of casting drum at time of screw-down position zero-point adjustment)), an entry-side wedge ratio and an exit-side wedge ratio are calculated on the basis of the estimated plate thickness calculated from Expression 1.
Meandering control method, meandering control device, and hot rolling equipment for hot rolled steel strip
A meandering control method for steel strip includes: an imaging step of imaging the surface of a traveling steel strip using a line sensor camera installed between adjacent rolling mills; a meandering amount calculation step of calculating the meandering amount of the steel strip by detecting the positions of both end portions in the width direction of the steel strip from a one-dimensional brightness distribution based on the captured image; and a leveling control arithmetic operation step of arithmetically operating a roll opening difference between the operation and drive sides of the rolling mill located on the immediately downstream side of the line sensor camera based on the calculated meandering amount. The imaging is performed in a period of 5 msec or less.
ROLL STATE MONITOR DEVICE
A roll state monitor device includes: rolling force detector configured to detect rolling force of a monitored roll selected from an upper roll set and a lower roll set; force variation value extracting means configured to extract a rolling force variation value based on the rolling force for each rotation position of the monitored roll; and identification part configured to identify a roll eccentricity amount of the monitored roll by acquiring a plurality of accumulated values by accumulating separately for each rotation position of the monitored roll a value which is one of the rolling force variation value and a roll gap equivalent value calculated based on the rolling force variation value, and by dividing each of the plurality of accumulated values by a correction coefficient corresponding to a roll rotation amount.
Slab manufacturing method and control device
A slab manufacturing method in which casting drum housing screw-down system deformation characteristics which have been acquired prior to the start of slab casting and which indicate deformation characteristics of a housing configured to support a casting drum and deformation characteristics of a screw-down system configured to screw down the casting drum is used to calculate an estimated plate thickness at both end portions of a slab in a width direction thereof from Expression 1 ((estimated plate thickness on entry side of rolling mill)=(screw-down position of casting cylinder)+(elastic deformation of casting drum)+(casting drum housing screw-down system deformation)+(drum profile of casting drum)(elastic deformation of casting drum at time of screw-down position zero-point adjustment)), an entry-side wedge ratio and an exit-side wedge ratio are calculated on the basis of the estimated plate thickness calculated from Expression 1.
TAIL END BUCKLING SUPPRESSION DEVICE
The present disclosure relates to a tail end buckling suppression device for a tandem rolling mill rolling a material to be rolled by N (N2) successive rolling stands. Each i-th rolling stand (1iN) of the tandem rolling mill includes an i-th roll bender device screwing down the material to be rolled with preset roll bender pressure. During a period after a tail end of the material to be rolled comes out of one designated j-th rolling stand (1jN1) until the tail end of the material to be rolled comes out of the N-th rolling stand, the tail end buckling suppression device causes each of j+1-th to N-th roll bender devices downstream of the j-th rolling stand to continuously lower the roll bender pressure.
TAIL END BUCKLING SUPPRESSION DEVICE
The present disclosure relates to a tail end buckling suppression device for a tandem rolling mill rolling a material to be rolled by N (N2) successive rolling stands. Each i-th rolling stand (1iN) of the tandem rolling mill includes an i-th roll bender device screwing down the material to be rolled with preset roll bender pressure. During a period after a tail end of the material to be rolled comes out of one designated j-th rolling stand (1jN1) until the tail end of the material to be rolled comes out of the N-th rolling stand, the tail end buckling suppression device causes each of j+1-th to N-th roll bender devices downstream of the j-th rolling stand to continuously lower the roll bender pressure.
ROLL STEERING CONTROL SYSTEMS AND METHODS FOR TANDEM MILLS
Systems and associated methods for controlling roll steering during rolling of a metal substrate may include a steering control actuator adapted to control an inclination of a work roll of a work stand of the rolling mill, a sensor configured to measure a parameter of a metal substrate upstream from the work stand, and a controller operably connected with the steering control actuator and the sensor. The controller may generate a model for the work stand and determine an adjustment value for the work stand, receive the measured parameter from the sensor, and determine an expected output parameter by adjusting the measured parameter by the adjustment value. The controller may also compare the expected output parameter with a target output parameter and actuate the steering control actuator such that the expected output parameter is within a predefined tolerance of the target parameter.
ROLL STEERING CONTROL SYSTEMS AND METHODS FOR TANDEM MILLS
Systems and associated methods for controlling roll steering during rolling of a metal substrate may include a steering control actuator adapted to control an inclination of a work roll of a work stand of the rolling mill, a sensor configured to measure a parameter of a metal substrate upstream from the work stand, and a controller operably connected with the steering control actuator and the sensor. The controller may generate a model for the work stand and determine an adjustment value for the work stand, receive the measured parameter from the sensor, and determine an expected output parameter by adjusting the measured parameter by the adjustment value. The controller may also compare the expected output parameter with a target output parameter and actuate the steering control actuator such that the expected output parameter is within a predefined tolerance of the target parameter.