Patent classifications
B21B38/006
Heating system for drill steel pipe billet and heating method thereof
A heating system for drill steel pipe billet includes a feedback device configured to control distances d.sub.1 and d.sub.2 of three flamethrowers, a propulsion device, a positioning device, a heating device, a temperature measuring device and a conveying device. Heating temperature of the flamethrowers is controlled by an oxygen distribution box and a gas distribution box. A heating method for the drill steel pipe billet is also provided, in which a rolling forming method of gradient flame heating is adopted to control density of the rolled pieces and avoid internal defects of the drill steel caused by the same deformation of the traditional uniformly heated pipe billets. A radial temperature of the drill steel pipe billet is accurately controlled through the feedback device. Only one set of flamethrowers corresponding to drill steel pipe billets of different dimensions is required, and other devices are universal components, which will not be replaced.
Cooling device for hot-rolled steel sheet and cooling method of hot-rolled steel sheet
The present cooling device includes: when cooling regions obtained by dividing an entire cooling region into a plurality of portions in a steel sheet conveyance direction and three or more portions in a width direction are set as divided cooling surfaces, a cooling water nozzle 23 and a switching device that switches between collision and non-collision of cooling water jetted from the cooling water nozzle 23 with the divided cooling surface, the cooling water nozzle 23 and the switching device provided for each of the divided cooling surfaces; and a control device that controls operation of the switching device based on a width-direction temperature distribution. The cooling water nozzle 23 has a jet axis P inclined with respect to a vertical line to the entire cooling region when viewed in the steel sheet conveyance direction, and the cooling water goes to the side opposite to the cooling water nozzle 23 in the width direction after colliding with the divided cooling surface.
Dynamic contact heat transfer simulation device for rolling heavy-load deformation zone
The present invention provides a dynamic contact heat transfer simulation device for rolling heavy-load deformation zone. The device includes a control system, a data acquisition system, a pressure-adjustable fixed cold end, a rotating chuck, a temperature-adjustable heat-conducting rod and an speed-adjustable rotation hot end; the device utilizes the rotating chuck and the speed-adjustable rotating hot end to adjust the rotation speed in real time according to the actual rolling conditions, simulate the working conditions of the actual rolling heavy-load deformation zone, and accurately obtain the dynamic heat transfer coefficient of the rotating contact interface under variable load pressure conditions.
Automated calibration and realtime communication of data, problems, damage, manipulation, and failure from a network of battery powered smart guide nodes within a rolling mill
Disclosed is a system for use in a rolling mill having: (a) a roll holder housing a plurality of rollers; (b) a smart module coupled to the roll holder, the smart module comprising: (1) a power source powering the smart module; (2) a microcontroller; (3) a motor, the motor, based on instructions from the microcontroller, controlling a position of the plurality of rollers by moving the roll holder; (4) one or more position sensors, the one or more position sensors detecting the position of the roll holder; and (5) a communication module, the communication module communicating with a central controlling computer to: (i) communicate the position of the roll holder and other sensor data to the central controlling computer, and (ii) receive instructions from the central controlling computer to control the position of the roll holder.
Automated Calibration and Realtime Communication of Data, Problems, Damage, Manipulation, and Failure from a Network of Battery Powered Smart Guide Nodes Within a Rolling Mill
Disclosed is a system for use in a rolling mill having: (a) a roll holder housing a plurality of rollers; (b) a smart module coupled to the roll holder, the smart module comprising: (1) a power source powering the smart module; (2) a microcontroller; (3) a motor, the motor, based on instructions from the microcontroller, controlling a position of the plurality of rollers by moving the roll holder; (4) one or more position sensors, the one or more position sensors detecting the position of the roll holder; and (5) a communication module, the communication module communicating with a central controlling computer to: (i) communicate the position of the roll holder and other sensor data to the central controlling computer, and (ii) receive instructions from the central controlling computer to control the position of the roll holder.
METHOD FOR CONTROLLING A COOLING DEVICE IN A ROLLING TRAIN
Method and control device for controlling a cooling device (10) which is set up to control the temperature of a rolling stock, preferably metal strip (B), which the cooling device (10) runs through along a conveying direction (F), the cooling device (10) preferably in front of a rolling train is arranged and the method comprises: determining a total enthalpy of the system formed by the rolling stock; Determining a measure for the formation of scale, which preferably comprises a scale factor that depends on the chemical composition and the surface temperature of the rolling stock; Calculating a temperature distribution and/or average temperature in the rolling stock on the basis of a temperature calculation model, in which the determined total enthalpy and the measure for the formation of scale are included; and setting a cooling capacity of the cooling device (10) taking into account the calculated temperature distribution and/or average temperature in the rolling stock.
COLD ROLLING ROLLED STOCK IN A MILL TRAIN WITH MULTIPLE ROLL STANDS
A method for cold rolling rolled stock (2) in a mill train (1) with multiple roll stands (3 to 7). An upper limit temperature and/or a lower limit temperature is provided for a rolled stock temperature of the rolled stock (2) for at least one rolling pass, and the rolled stock temperature is controlled and/or regulated by at least one control or regulating measure such that during the at least one rolling pass, the rolled stock temperature does not exceed the upper limit temperature specified for the rolling pass and/or the rolled stock temperature does not fall below the lower limit temperature specified for the rolling pass.
Cooling bar and cooling process with variable cooling rate for steel sheets
A cooling device with variable cooling rate for treating metal materials, in particular for cooling steel sheets in plate mills, hot strip mills or thermal treatment lines, by means of a spray nozzle cooling system. The cooling device consists of at least two cooling bars one of each two cooling bars being situated on the lower side and the other on the upper side transversely to the sheet travel direction of the sheet and centrally between two roller table rollers and includes a spray nozzle cooling system with which a plurality of full jet nozzles and a plurality of full cone nozzles are associated, the full jet nozzles being arranged symmetrically to the full cone nozzles. A method for operating the cooling device according to the disclosure.
Apparatus and method for producing and further processing of slabs
An apparatus for producing and further processing slabs of a metal, preferably steel, comprises: a continuous casting apparatus, which is designed to produce at least one cast strand and to transport it in a transport direction; a cutting device, which is arranged behind the continuous casting apparatus, as seen in the transport direction, and is designed to cut the cast strand into slabs; at least a first route and a second route, which implement, at least in some portions, different process lines for the further processing of the slabs; and a process control system, which is designed to make a route decision on a slab-specific basis as a function of at least one measured or calculated process parameter, which route decision assigns one of the plurality of routes to the respective slab, and to initiate the further processing of the corresponding slab along the assigned route.
MONITORING DEVICE
A monitoring device monitors a forming machine (target device). The forming machine includes a housing, a bearing attached to the housing, and a shaft placed radially inside the bearing. The monitoring device includes a plurality of heat flux sensors and a detector. The heat flux sensors are provided on the radially outer side of the bearing and spaced from each other in the circumferential direction of the bearing. The heat flux sensors output a signal corresponding to heat fluxes through faces thereof on the bearing side and faces thereof on the other side. The detector detects a load applied radially to the shaft or bearing, based on the output from the heat flux sensors.