Patent classifications
B21D35/007
Hot press-formed part, and manufacturing method thereof
The present disclosure provides a hot-press formed part comprising a plated steel sheet and an aluminum alloy plated layer formed on the plated steel sheet, wherein the aluminum alloy plated layer comprises: an alloying layer (I) formed on the plated steel sheet and containing, by weight %, 5-30% of Al; an alloying layer (II) formed on the alloying layer (I) and containing, by weight %, 30 to 60% of Al; an alloying layer (III) formed on the alloying layer (II) and containing, by weight %, 20-50% of Al and 5-20% of Si; and an alloying layer (IV) formed continuously or discontinuously on at least a part of the surface of the alloying layer (III), and containing 30-60% of Al, wherein the rate of the alloying layer (III) exposed on the outermost surface of the aluminum alloy plated layer is 10% or more.
PUNCHING METHOD, PUNCHING DEVICE, AND METHOD FOR MANUFACTURING LAMINATED IRON CORE (AS AMENDED)
A punching method includes: punching out a plurality of electrical steel sheets in a stacked state by a mold, wherein sheet thicknesses of the electrical steel sheets are set to be 0.35 mm or less, a Vickers hardness (test force 1 kg) of the sheets is set to be 150 to 400, and an average crystal grain size of the sheets is set to be 50 to 250 μm, a clearance of the mold is set to be 7% or more of a minimum sheet thickness of the sheet thicknesses of the electrical steel sheets and equal to or lower than 7% of a total sheet thickness of the electrical steel sheets, and a pressure that a sheet presser of the mold applies to the electrical steel sheets is set to be 0.10 MPa or more.
METHODS OF FORMING AND STAMPING TAILOR FRICTION STIR WELDED BLANKS WITH ENHANCED EDGE STRETCH
A stamped part includes a first blank, a second blank, and a weld joining the first blank to the second blank. The weld includes opposing ends. At least one of the opposing ends of the weld is recessed from adjacent edges of the first and second blanks.
VEHICLE FLOOR AND CORRESPONDING PRODUCTION METHOD
A hot stamping vehicle floor (1) for a vehicle frame (100) includes a main floor panel (2) stamped out from at least one sheet metal blank. The floor further includes at least one sheet metal reinforcing patch (4), arranged on the main floor panel (2), overlapping the main floor panel (2). The reinforcing patch (4) is more ductile than the main floor panel (2). The at least one reinforcing patch (4) is joined to at least one area (6) of the main floor panel (2) conceived to withstand compressive crash forces in case of a crash situation of the vehicle and the main floor panel (2) and the at least one reinforcing patch (4) are joined to each other before said vehicle floor (1) is stamped out. The invention also refers to a method for producing the vehicle floor.
HOT PRESS-FORMED PART, AND MANUFACTURING METHOD THEREOF
The present disclosure provides a hot-press formed part comprising a plated steel sheet and an aluminum alloy plated layer formed on the plated steel sheet, wherein the aluminum alloy plated layer comprises: an alloying layer (I) formed on the plated steel sheet and containing, by weight %, 5-30% of Al; an alloying layer (II) formed on the alloying layer (I) and containing, by weight %, 30 to 60% of Al; an alloying layer (III) formed on the alloying layer (II) and containing, by weight %, 20-50% of Al and 5-20% of Si; and an alloying layer (IV) formed continuously or discontinuously on at least a part of the surface of the alloying layer (III), and containing 30-60% of Al, wherein the rate of the alloying layer (III) exposed on the outermost surface of the aluminum alloy plated layer is 10% or more.
METHOD AND SYSTEM FOR MANUFACTURING HYBRID COMPONENT
The present disclosure relates to a system for manufacturing a hybrid component including a first thermal supplier configured to heat a steel plate, a rolling roll for undercut configured to pressurize the steel plate heated by the first thermal supplier, and to form an undercut on one surface of the steel plate, a first molding roll configured to pressurize the steel plate formed with the undercut to mold the steel plate in a shape of a component to be manufactured, a composite material feeder configured to supply a composite material tape to be seated on one surface of the steel plate formed with the undercut through the first molding roll, and a composite material pressurization roll configured to pressurize the steel plate on which the composite material tape is seated.
HOT STAMP TOOLING ASSEMBLY AND METHOD OF FORMING A PART WITH TAILORED TEMPER PROPERTIES
A hot stamp tool including an annealing die and a hot forming die. A blank is placed in the hot forming die with a first transfer arm where it is formed and quenched into a shaped part. The shaped part is then moved from the hot forming die to the annealing die with a second transfer arm. In the annealing die, the shaped part continues to be cooled. The annealing die includes a heating element that heats a portion of the shaped part to the point of annealing to form an annealed part. The annealed part includes a non-annealed portion and an annealed portion with a transition zone between the annealed portion and the non-annealed portion. The annealed portion can then be deformed.
METHOD OF MANUFACTURING OVERLAPPED HOT STAMP MOLDED BODY, AND OVERLAPPED HOT STAMP MOLDED BODY
To solve a problem about warpage of a steel sheet due to a difference in temperature raising rate between an overlapped part and a one-sheet part. This manufacturing method includes: a step of heating an overlapped blank; a step of transferring the heated overlapped blank; and a step of performing presswork on the heated overlapped blank by using a die, in which in the heating step, when sheet thicknesses of the first and second steel sheets are set to t1 and t2, respectively, and an average heating rate at a sheet temperature from 20 to 800° C. of a portion with a total sheet thickness (t1+t2) of an overlapped portion, and that of a non-overlapped portion are set to V and v1, respectively, the total sheet thickness (t1+t2) is 2.5 to 5.0 mm, a maximum length L of the overlapped portion is 100 to 1100 mm, an area S1 of the first steel sheet, an area S2 of a portion, of the second steel sheet, which is overlapped with the first steel sheet, and the average heating rates V and v1 satisfy Expressions (1) to (3), and the heating is performed at a heating temperature and for a heating time within a specific range on a plane of coordinates defined by the heating time and the heating temperature.
Portable light with curved chip-on-board assembly
The disclosure provides a portable light. The portable light includes a housing having a front surface, a rear surface, and an internal space for receiving electronic components and a battery. The portable light also includes a chip-on-board (COB) assembly. The COB assembly includes a substrate, a matrix of individual light emitting diode (LED) chips mounted to the substrate, and an outer coating covering the matrix of LED chips. The front surface of the housing is curved in one direction and the COB assembly is correspondingly curved and mounted to the front surface, such that individual LED chips are positioned about the curve and orientated to direct light outwardly about the curve to provide a collective beam angle greater than 220 degrees. The portable light further includes a front lens cover to protect the COB assembly.
METHOD FOR PRODUCING A PRESS-HARDENED SHEET STEEL PART HAVING AN ALUMINIUM-BASED COATING, INITIAL SHEET METAL BLANK, AND A PRESS-HARDENED SHEET STEEL PART MADE THEREFROM
A method for producing a press-mold-hardened part includes providing a steel strip having an aluminium-based coating; applying an inorganic, iron-containing conversion layer to the aluminium-based coating with a layer weight in relation to iron of 3-30 mg/m2; cold-rolling the steel strip to form a flexibly rolled strip with strip sections of different sheet thickness; cutting an initial sheet metal blank out of the flexibly rolled strip, with the blank having different sheet thicknesses with thinnest and thickest sheet sections; press-mold-hardening the initial sheet metal blank to form a part. Alternatively, the cold-rolling can take place before the cutting, and the application of the conversion layer can take place before or after the cutting, or, instead of the cold-rolling, at least two steel strip sections having an aluminium-based coating and different sheet thicknesses can be welded together, where the application of the conversion layer can take place before or after welding.