A process of reducing internal defects or enhancing mechanical properties in local regions in a casting utilizes the combined effect of compression, high-intensity ultrasound, heat, and feeding using extra material on improving the local microstructure. A modified version of the process can be used for accelerating the creep age forming process.

A method for accelerating the creep age forming of a metallic component is provided. The method includes the steps of applying static loading and ultrasound vibrations to the local regions on a metallic component during the creep age forming process. The transmission of ultrasound in the component enhances the mobility of dislocations and atoms and thus accelerates the creep deformation in the component.

Provided is a forging method capable of preventing a vibration state from being disturbed during forming. The present invention relates to a forging method in which, when a forging material W1 in a forming hole 12 of a die body 11 is plastically worked by driving a punch 2 into a forming hole 12 of the die body, ultrasonic vibrations are applied to the die body 11. The contact state of the forging material W1 with respect to a forming hole inner peripheral surface during the plastic working of the forging material W1 is classified into an insufficient contact state, a sufficient contact state, and a full contact state in order from the forming start time. An application of ultrasonic vibrations is started after shifting from the insufficient contact state to the sufficient contact state.

A process of reducing internal defects or enhancing mechanical properties in local regions in a casting utilizes the combined effect of compression, high-intensity ultrasound, heat, and feeding using extra material on improving the local microstructure. A modified version of the process can be used for accelerating the creep age forming process.

A process of reducing internal defects or enhancing mechanical properties in local regions in a solidified casting utilizes the combination effect of compression, high-intensity ultrasound, and heat on improving the local microstructure. The casting is brought to predetermined temperatures where plastic deformation in the local regions of the casting is produced under controlled conditions to close voids, breakup oxide films, and refine solidification structure.

A combined ultrasonic micro-forging device and a related additive manufacturing method for improving the microstructure and mechanical properties of additive manufactured metal part. The device comprises a transducer, a pneumatic sliding table, a pneumatic sliding table connecting frame, an amplitude transformer, a tool head and a roller, wherein the transducer is provided in a transducer housing, a socket connector and a pipeline connector are provided on the transducer housing, the amplitude transformer is connected under the transducer, the tool head is connected under the transducer, the roller is located between the tool head and workpiece, and the pneumatic sliding table is connected to the transducer housing and the amplitude transformer via the pneumatic sliding table connecting frame. The ultrasonic micro-forging device of high frequency ultrasonic impact and larger deformation produced by mechanical rolling, thereby generating a composite action of ultrasonic impact and continuous rolling micro-forging.

A combined ultrasonic micro-forging device and a related additive manufacturing method for improving the microstructure and mechanical properties of additive manufactured metal part. The device comprises a transducer, a pneumatic sliding table, a pneumatic sliding table connecting frame, an amplitude transformer, a tool head and a roller, wherein the transducer is provided in a transducer housing, a socket connector and a pipeline connector are provided on the transducer housing, the amplitude transformer is connected under the transducer, the tool head is connected under the transducer, the roller is located between the tool head and workpiece, and the pneumatic sliding table is connected to the transducer housing and the amplitude transformer via the pneumatic sliding table connecting frame. The ultrasonic micro-forging device of high frequency ultrasonic impact and larger deformation produced by mechanical rolling, thereby generating a composite action of ultrasonic impact and continuous rolling micro-forging.

Provided is a forging method capable of preventing a vibration state from being disturbed during forming. The present invention relates to a forging method in which, when a forging material W1 in a forming hole 12 of a die body 11 is plastically worked by driving a punch 2 into a forming hole 12 of the die body, ultrasonic vibrations are applied to the die body 11. The contact state of the forging material W1 with respect to a forming hole inner peripheral surface during the plastic working of the forging material W1 is classified into an insufficient contact state, a sufficient contact state, and a full contact state in order from the forming start time. An application of ultrasonic vibrations is started after shifting from the insufficient contact state to the sufficient contact state.

A forging method is set in a shaping hole of a die body, and the forging material is pressed with a punch to perform plastic shaping of the forging material. Ultrasonic vibration having a vibration frequency is applied to the die body with a vibration applying apparatus during the plastic shaping of the forging material. The vibration frequency is converged to a resonance frequency of the die body when the vibration frequency is within a tracking range of the vibration applying apparatus during the plastic shaping of the forging material. When the tracking range is shifted in accordance with a discontinuous change of the resonance frequency during the plastic shaping of the forging material to deviate from the vibration frequency, the reference frequency is changed so as to fall within a shifted tracking range.

A process of reducing internal defects or enhancing mechanical properties in local regions in a solidified casting utilizes the combination effect of compression, high-intensity ultrasound, and heat on improving the local microstructure. The casting is brought to predetermined temperatures where plastic deformation in the local regions of the casting is produced under controlled conditions to close voids, breakup oxide films, and refine solidification structure.