An assembly and method for producing powder are provided. The assembly includes a melting chamber, an atomizing vessel, and a powder processing device. The melting chamber includes a crucible, a tundish, and a filtering device. The crucible is arranged for melting a material. The crucible and tundish are configured for providing a flow path for the melted material from the crucible into the tundish. The filtering device is arranged in the flow path. The tundish is connected to an atomizing nozzle. The atomizing nozzle is configured to direct molten material from the tundish towards and into the atomizing vessel. The atomizing vessel comprises an outlet which is configured to extract solidified, atomized particles of the formerly molten material from the atomizing vessel. The powder processing device includes one or more separation units which are arranged for outputting one or more powders from the atomized particles.

A nickel-based alloy for powder has the contents (in wt.%): C 0.01-0.5%, S max. 0.5%, in particular max. 0.03%, Cr 20-25%, Ni radical Mn max. 1%, Si max. 1%, Mo up to 10%, Ti 0.25-0.6%, Nb up to 5.5%, Cu up to 5%, in particular up to 0.5%, Fe up to 25%, P max. 0.03%, in particular max. 0.02%, Al 0.8-1.5%, V max. 0.6%, Zr max. 0.12%, in particular max. 0.1%, Co up to 15%, B 0.001-0.125% O >0.00001-0.1% and impurities dependent on production. The carbon to boron ratio (C/B) is between 4 and 25.

A nickel-based alloy for powder has the contents (in wt. %): C 0.01-0.5%, S max. 0.5%, in particular max. 0.03%, Cr 20-25%, Ni radical Mn max. 1%, Si max. 1%, Mo up to 10%, Ti 0.25-0.6%, Nb up to 5.5%, Cu up to 5%, in particular up to 0.5%, Fe up to 25%, P max. 0.03%, in particular max. 0.02%, Al 0.8-1.5%, V max. 0.6%, Zr max. 0.12%, in particular max. 0.1%, Co up to 15%, B 0.001-0.125% O >0.00001-0.1% and impurities dependent on production. The carbon to boron ratio (C/B) is between 4 and 25.

A method of producing a metallic powder material comprises supplying feed materials to a melting hearth, and melting the feed materials on the melting hearth with a first heat source to provide a molten material having a desired chemical composition. At least a portion of the molten material is passed from the melting hearth either directly or indirectly to an atomizing hearth, where it is heated using a second heat source. At least a portion of the molten material from the atomizing hearth is passed in a molten state to an atomizing apparatus, which forms a droplet spray from the molten material. At least a portion of the droplet spray is solidified to provide a metallic powder material.

A method of producing a metallic powder material comprises supplying feed materials to a melting hearth, and melting the feed materials on the melting hearth with a first heat source to provide a molten material having a desired chemical composition. At least a portion of the molten material is passed from the melting hearth either directly or indirectly to an atomizing hearth, where it is heated using a second heat source. At least a portion of the molten material from the atomizing hearth is passed in a molten state to an atomizing apparatus, which forms a droplet spray from the molten material. At least a portion of the droplet spray is solidified to provide a metallic powder material.